ArilSystem Specifications 2010

December, 2009

Juran Metal Works Ltd. 23 Shmotkin St. Rishon Le-Zion, 75363 Israel

Tel: 972-3-9640377 Fax: 972-3-9640451 Email: [email protected] Web: www.juran.co.il

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TM

mailto:[email protected]

http://www.juran.co.il

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Table of content

Subject Page One head ArilSystemTM 3 – 4 Two heads ArilSystemTM – 20 fruits per minute 5 Two heads ArilSystemTM – 28 fruits per minute 6 Four heads ArilSystemTM - 56 fruits per minute 7 – 8 Big Basic Mini Juicer 9 Peripheral equipment 10 – 18 Technical Descriptions 19 - 22 Positioning Options 23 - 31



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One head ArilSystemTM Processing rate: up to 15 pomegranates per minute,

depend on the worker speed Extractions rate: about 180 kg. Arils per hour depend on

the pomegranates size

One-head Arils extraction system unit and Water separation unit components

• Extracting machine • Water recirculation system • Lamellas and shell separation system • Electrical control board



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Two heads ArilSystemTM 20 fruits per minute

Processing rate: up to 20 pomegranates per minute per

extractor. Extractions rate: about 240 kg. Arils per hour depend on

the pomegranates size. Tow-head Arils extraction system unit and Water separation unit

• Manual feeding unit • The extracting machine • Air/Water separation unit • Lamellas (membrane) separation unit • Electrical control board



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Two heads ArilSystemTM 28 fruits per minute



the pomegranates size. Tow-head Arils extraction system unit and Water separation unit

• Manual feeding unit • The extracting machine • Air/Water separation unit • Lamellas (membrane) separation unit • Electrical control board



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Four heads ArilSystemTM 56 fruits per minute



the pomegranates size. Four-head Arils extraction system unit and Water separation unit

• The extracting machine • Air/Water separation unit • Lamellas (membrane) separation unit • Electrical control board



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Big Basic Mini Juicer

Processing rate: up to 28 pomegranates per minute The machine is for private use- restaurants/hotels.



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Peripheral Equipment

The receiving/feeding of pomegranates

• Receiving unit. • Washing unit. • Electrical control board.



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Arils outlet systems

• Arils de-watering conveyors • Arils evacuation belt conveyor • Electrical control board

Peels evacuation belt, secondary separating conveyor, Outlet conveyor with dryers (for Fresh-Cut lines):



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Peels evacuation belt, secondary separating conveyor, outlet conveyor without dryers (for juice lines):



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Weighing and Packing system

• Semiautomatic weighing machine with rate of 16 units per minute.

• Feeding conveyor. • 1 Manual feeding MAP packaging machine. [Map machine with dry nitrogen]. • Outlet conveyor.



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Automatic Packing: Up to 30 trays/m



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Juice System

• Mash pump • Single-belt press • Centrifuge with self-cleaning bowl • Pasteurizer gas • Table for Bag-in-Box Filling Unit

Please note that capacity is according to the purchaser specific requirements



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Technical Descriptions



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TECHNICAL DESCRIPTION

Pomegranates Arils Separation System Initial data Product: Pomegranates Arils Separation System 1 / 2 / 4 heads respectivly Capacity: Up to 15 /20 / 28 / 56 fruits per minute per extractor respectivly Application This system is used as a standalone Pomegranates Arils Separation System to extract the arils out of the fruit shell and separate the membranes, reduces product damage and save man work capacity. Functional description The concept of the extractor is to open the fruit with minimal damage to the arils, create enough gentle air flow at high rate through the product flow, to separate the arils from the shell. The Receiving line also serves as disinfection unit, using per acetic acid, brushes and hot water The Extractor gently scratches the fruit skin, open it and separate the arils from the shell and membranes using air and water. The Conveyors System takes the shell and membranes to its bin while gently convey the arils to the end stage dry it with unique fans. The system can be sprayed through for daily cleaning outside and inside. The electric motors, PLC and control panels must stay dry.



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Technical specifications- One head

• Space: Minimum 10 square meters (NET for Juran extractor) • Air compressor Capacity - 80 CFM; Pressure 7 Bar at the (per

extractor) at the machine, oil free dry air, in accordance with the FDA regulations.

• Fresh water supply pressure: 3 to 4 atmospheres • Water-drain inlet capacity: 200 liters per hour • Electrical supply: 5 KW for the line, 15 KW for the compressor

(per extractor) • Minimum of 1 operator at all time per extractor.

Technical specifications- Two heads

• Space: Minimum 30 square meters (NET for Juran extractor) • Air compressor Capacity - 180 CFM; Pressure 7 Bar (per


• Fresh water supply pressure: 3 to 4 atmospheres • Water-drain inlet capacity: 4.5 cubes per hour per machine

(Circulation, Cleaning, Disinfection and cooling – Optional)

• Electrical supply: 16 KW for the line, 40 KW for the compressor (per extractor) – 3 phases.

• Minimum of 1 operator at all time per extractor. Technical specifications- Four heads

• Space: Minimum 50 square meters (NET for Juran extractor) • Air compressor Capacity - 260 CFM; Pressure 7 Bar (per


• Fresh water supply pressure: 3 to 4 atmospheres • Water-drain inlet capacity: 200 liters per hour • Electrical supply: 16 KW for the line, 60 KW for the

compressor (per extractor) – 3 phases. • Minimum of 2 operators at all time per extractor.



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Technical specifications- Big Basic Mini Juicer



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Positioning Options



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One head system with dryer:



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Tow heads system full line:



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One receiving line with 1 or 2 extracting system and dryers:



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2 machines Two heads full system combination:



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2 extracting systems and 1 juice line:



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2 extracting systems and 2 packing machine:



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Combination of 1 juice line and 1 packing machine:



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Combination of 1 juice line and 2 packing machines:



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Remarks Our machines are modular and you can combine a few machines together as the project goes fine. All system frames and needed parts made of Stainless Steel, hygienic design – Extractor SS316, rest SS304.



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ArilSystem Specifications 2010