ASE BALTIC Process safety and automation 2015

Automatikos Sistemų Inžinerija

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Process safety and automation

Official representative in Baltic countries


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ASE Technology Group

Consulting

Design

Supply

Assembly and commisioning

Service


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Safety in automation


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ASE - Safety in automation

STAHL the explosion protection experts Gas and fire detection (stationary and mobile) Fire fighting – tightness monitoring of tank bottom Leakage detection and positioning systems for

pipelines Automatic drainage systems for the tanks TSP - Tank Surge Protector e-Strażak– industrial safety automation system TraceTek – water leak detection in server rooms System solutions ECOM - Mobile devices for Ex zones INDUSTRIAL SCIENTIFIC - Leading provider of Gas

Detection as a Service and portable gas detectors PARTEX - industrial marking systems


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Tank management with SIL 3 certified SAAB Rosemount radars

MCT BRATTBERG - high-performance cable and pipe transits.

Process valves for special applications ELMAC Technology - Flame arrestors BONETTI - Level indicators KLEIN - Radial fan systems for Ex zones ELMECH - power supply systems ASHCROFT® - pressure gauges INTERTEC - Instrumentation enclosures, Sun shades

and canopies, Explosion proof heaters, Non explosion proof heaters

TYCO - thermo controls. Electrical heating systems for automation in Ex zones.

Technical analysis and reports. HAZOOP, SIL determination and verification.

ASE - Safety in automation


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SCADA – Intouch, WinCC, Intellution, Wizcon, HMI panels; PLC – Siemens ( 200, 300, 400(SF), 1200), VIPA (all), Schneider,

Honeywell, Direct, HIMA, TRICONEX, TRIDENT, TRIGP, SIS, etc.; DCS – Foxboro, Invensys, DeltaV, PCS7; Vibration monitoring system - Bentley Nevada; Flow computers – ACCULOAD; Fire protection system - DET-TRONIC; Measurement equipment - SAAB, Micromotion, all ultrasound

level and flow meters, pressure and different pressure transmitters, positioners, etc.

ASE – Programming, Instrumentation service


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R. STAHL - an international technology company


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System solutions


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System solutions- examples


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Explosion Protection

• Safety Barriers• Lighting• Isolators• Installation Equipment• Remote I/O - IS 1• Control Stations and Control Devices• Fieldbus Technology• Signalling Devices• Components for Heating Systems

Products and Systems


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• Operating and Monitoring Systems• Camera- and Surveillance Systems• Wireless• Load Disconnenct Switches and Motor

Starters• Installation Equipment and Accessories• Components for System Solutions• Applications Low Voltage Systems• Marine Solutions

Your Safety - Our Reality

Products and Systems

Explosion Protection


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Control Stations made of Polyester Resin

• Enclosures made of glass-fibre reinforced polyester resin

• 8 basic enclosure sizes with various enclosure heights

• Can be combined to larger units• Equipped with built-in devices for snap-

on mounting

Series 8146


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Light Fitting for Fluorescent Lamps Series ECOLUX 6600

• 1- or 2-lamp version:18 W, 36 W, 58 W

• IP64/66• Weight: < 6.7kg.• Enclosure in polyester resin, glass fiber

reinforced and cover in polycarbonate, impact-resistant

• Quick fasteners

Lighting


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LED Linear Luminaire EXLUX 6402

• Version:28 W52 W

• IP66/67• Weight: < 6.7kg.• Color temperature: 5700K• Enclosure in polyester resin, glass fiber

reinforced and cover in polycarbonate, impact-resistant

• Latest LED technology with a high luminous efficacy and a long service life

Lighting


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LED –Tubular Light Fitting 6036 with LED

• Hazardous Spec: Ex d IIC T4 • Electrical Spec: 240V AC <48.5W • Light Technical Spec: > 6,380lm 5,400K ±

250K • Environmental Spec: -40°C … +60°C • IP66/67 • Weight: < 2.5kg • Lifetime: 80,000 hours @ Ta < 60°C • 4 ft. Versions:

• 15W 2000lm• 25W 3300lm 2 x 18W FL • 35W 4650lm• 48.5W 6450lm 2 x 36W FL

New generation… lamps by


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Pendant Light Fittings Series 6050

• Saltwater-resistant enclosure, aluminum alloy, optionally with painting

• Maintenance-free operation and long service life with induction lamp or LED

• Mounting with ring bolts or tiltable mounting bracket

• With connection box for easy installation• IP68 (10 m depth of immersion for 30 min)

at size 1

Lighting


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Quantity, LF 36

Illumination, ave. 470lx

Illumination, min. 308lx

Illumination, max. 550lx

total electrical Load 2592W

specific electrical load 2.44 W/m²/ 100lx

Light Planning: Indoor Test Room Size: 20 x 10m Installation Height: 4.5m Design Target: 500lx

310lx

35

512lx

626lx

1617W

1.41 W/m²/ 100lx


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Quantity, LF 14

Illumination, ave. 69lx

Illumination, min. 31lx

Illumination, max. 81lx

total electrical Load 1,008W

specific electrical load 5.84 W/m²/ 100lx

Light Planning: Outdoor

Test Installation Size: 50 x 5m Installation Height: 4.5m Design Target: 100lx

32lx

10

75lx

92lx

462W

2.46 W/m²/ 100lx


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Light Calculation Software


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Compact Camera EC-710 Series

• fixed zoom;• 1/4" (0,635 cm) HAD CCD Sensor• IP-Protection IP69K;• Temperature range: -40°C up to +75°C;• Available in 7 fixed viewing angles:

Camera solutions


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Thermal Image Camera EC-800-TIC

• IP-Protection IP69K;• 2x optical;• 4x digital zoom;• Sensor: Thermal imager, uncooled VOx

micro bolometer• Detection range: Up to 450 m (human body

heat)• Scene Temperature Range: -40°C to +160°C;

Camera solutions


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Pan/Tilt/Zoom Camera EC-740

• Pan/Tilt Range:340° horizontal pan degree,180° vertical tilt degree;

• IP-Protection IP69K;• 18x optical zoom;• 12x digital zoom.

Camera solutions


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Net work-Based (IP) Video Surveillance with SeeTec 5

SeeTec 5

ISview

Video surveillance made easy with ISview for small system solutions


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• Off road machines

• On road trucks

• Cranes

• Forklifts

• Maritime vessels

• Emergency vehicles

• Defense

Orlaco’s viewpoint that optimal vision around every vehicle and vessel should

be the visible.


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Cameras Monitors Cables Sets

Connectors Control RadarEye & Supplies Accessories


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ASE Product: video Camera C-Ex27 Ex Zones 1 and 21

• Compact and Ex design

• Optical zoom x27

• Autofocus

• IP66

• Heating system against condensation

• For Ex Zones 1, 21 and 2, 22

• According do EU standards


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Reason for electrostatic charge is the friction between the surfaceof the tank and the loaded liquid.

• Use Materials with low surface resistance such as Metal and a special floorcoverings and clothing.• Grounding of endangered objects ensure to a safe charge compensation• Secure electrostatic earthing means: Resistance to ground < 10 MΩ (mega-ohm)

Avoiding discharge

Accidents by electrostatic discharge


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Direct grounding• Basic application• Poor contact may be difficult to identification• Cheaper compared to monitoring

With or without monitoring?

Grounding with monitoring• Connection is monitored• Operator errors are avoided• Additional connection for signalization to the

control system• and control of alarm devices


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8163/2 Dual Certified Double Seal Cable Gland – E1FW

• STAHL Displacement Seal design• Fast and efficient installation procedure• Sequential three stage make off• Effectiveness of inner gas tight / flameproof seal could be tested• ATEX Certified for Ex d and Ex e enclosure types

New Design E* Series Tri-Star Range 2007

• IEC Ex Certificate : IECEx SIR 06.0079X• ATEX Certificate : SIRA 06ATEX1188X

Comprising :-• E1FW, E1FX/Z• E2FW, E2FX/Z• E1FU, E2FU


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Tranberg offers a wide range of high quality products:

• Navigation and Signal Lights and Control Panels• Luminaires, Searchlights and Floodlights• Heavy Duty Switches, Sockets and Connectors• Windsocks and Deck Lights for Helicopter Landing

Areas• Junction Boxes and Control Stations in Stainless Steel

316L and Brass• Thermostats and Special Components for Heat

Tracing and Instrument heating• Cable Glands and Adaptors• Trace Heating, Instrument Heating and Process

Heating• Electrical De-Ice / Winterization

Tranberg main markets are the International

Marine and Oil & Gas related Industry.


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is a modern application supporting the inspection and maintenance of explosion-proof electrical equipment.


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Mobile devices for Ex zones

Digital cameras Laser rangefinder and pyrometers GSM communication,

radiotelephone Torches Laptops and PDA Multimeters and other


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• Gas detection systems:

o Explosive (explosion limit, % of vol.)

o Toxsic (ppm)

o Oxygen (% of vol.)

• Measurement methods:

o Catalytic

o Electrochemical

o Semiconductive

o IR

o PID O2

Detection systems for hazardous gases


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Gas detection systems

Stationary systems Mobile detectors

Few measurement methods 1 to 64 channel tramsmiters Analogue and digital detectors

One or multigas detectors Calibration stations iNet – gas detectors subscribe service,

simmilar to leasing


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The Tango TX1 with DualSense™ Technology

• The Tango detects:• carbon monoxide (CO); • hydrogen sulfide (H2S); • sulfur dioxide (SO2);• nitrogen dioxide (NO2).

• Significantly increases worker safety;• Longer battery life;• Louder instrument alarm;• Three year Warranty.

The Ventis MX4 gas detector• Monitors 1-4 gases• Configures with or without a pump• Available with a black or safety orange over mold• iNet™ Ready and DS2 compatible• Three year Warranty.


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COMPATIBLE MONITORS SUPPORTED:MX6 iBrid™, Ventis™ MX4, Tango™ TX1 and GasBadge® Pro


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Fire and flame detectors

• Simultaneous UV and IR absorption measurement.

• Wave lenght 2,5-3,0 μm.

• Special algorithm against false alarms of sun UV radiation


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ASE Technology: tightness monitoring of single wall tank bottom


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Leakage detection and positioning systems for pipelines

CONNECTION POINT

PIPELINE

SENSOR CABLE

CONNECTING CABLE

PIPELINE CONNECTING

PIPELINE SENSOR

PIPELINE ENVIRONMENT

ONE SENSOR CABLE CHAINS


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Water leakage detection in server rooms, control rooms etc.


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• Accurate positioning of the place wheretemperature rise

• Electromagnetic compatibility according to EUEMC Directive

• Industrial cable design against corrosion andattrition

• Ambient temperature -40°C to +125°C• Alarm thresholds: +68°C, +88°C, +105°C, +185°C• For Ex zones (ATEX certification)• Resistant for vibrations, humidity and dust

ASE Technology: Proline - linear temperature limit detection


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ASE Technology: Proline - linear temperature limit detection

Conveyor belt Floating roof

Cable shafts Warehouses, production halls, car parks


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Pautbac: Automatic drainage systems for the tanks

Most intensive corrosion zones in the tank

Tank bottom water in the tank means:- Corrosion = danger- Less stock volume = loss of money


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Pautbac: Automatic drainage systems for storage tanks

SELENOIDEXISTING DN50 VALVE

ISOLATION

PIPE

SUPPORT

DRAINAGE SYSTEM

CONTROL UNIT

DISCHARGE PIPE

CIRCULATION CAMERA

VALVE DN50


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Specialized producers: • Parcol, • Hopkinsons, • Batley, • Bonetti, • Elmac Technologies

Process valves for special applications


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• Suppresion of vibration – HOPKINSONS specialized valves

• Big diameters and big flow rates – very tight metal to metal BATLEY valves

• Difficult chemical applications

• Cooling reduction stations for steammade by PARCOL

ASE specialization in process valves


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End-of-Line Flame Arresters

Detonation Arrestor

Flame arrestors

In-Line Deflagration Arrester


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ProductsMulti-turn actuators

Part-turn actuators

Linear actuators

Lever actuators

AUMA automates valves

ControlsMulti-turn gearboxes

Part-turn gearboxes

Linear gearboxes

Lever gearboxes

Test equipment


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AUMA Solutions

Power plants Water

Oil & gas Industrial and special solutions

• Conventional power plants • Cogeneration power plants• Hydroelectric power stations• Geothermal power stations• Solar thermal power plants• Biogas power stations

• Sewage treatment plants• Water treatment plants• Drinking water distribution• Seawater desalination• Steel construction for hydraulic eng.

• Exploration, offshore plants• Refineries• Distribution• Gas tanks• Tank farms

• Air conditioning• Food industry• Chemical/pharmaceutical industry• Vessel and submarine ship building• Steel mills• Paper industry• Cement industry• General industrial sector

No industrial process without automation.

No automation without actuators.


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• Reflex glass level gauges

• Transparent glass level gauges

• Bicolour glass level gauges

• Magnetic level gauges

• Conductivity Electrode (resistive)

electronic level gauges

Level indicators: magnetostrictive and glass


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Range: 3m

Temperature: up to 400°C

Pressure: up to 380bar

Additional options:

• 4..20mA transmitter,

• limit switches

Level indicators: magnetostrictive and glass


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Alarm devices for oil, grease and sand separators

• Oil separator

• grease separator

• sand separator

• inspection shaft

• overflow monitoring

Level switches and leakage monitoring

• For liquids

• for dry solid materials

• conductive level control

• dry running prevent

• leakage monitoring

Level measurement

• For liquids

• for dry solid material

• level gauge for oil tanks

Septic tank alarm• Wireless• with cable

Ice detection system for wind turbine

Petrol station and fuel terminal equipment• Measurements• monitoring• leakage• overfill protection• water bottom measurement• ils - monitor system

Labkonet remote monitoring system• LABKONET® FUEL• LABKONET® PUMPCONTROL• LABKONET® TRANSCONTROL• LABKONET® LEVEL INVENTORY• LABKONET® WASTECONTROL• DATA COMMUNICATION UNITS


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Hermetic samplers for tanks

• Risk reduction for sampling – don’t need to open

the tank (Zone 0) when sampling

• Sampling safety

- explosive, flammable and toxic media

According to EN ISO 3170:2006 –Petroleum Liquids - Manual Sampling

• Weatherproof

• Easy installation

• Possible use on a few tanks

http://infostore.saiglobal.com/store/Details.aspx?ProductID=498513


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Surge protection of installed automation devices on tanks and process installations

For use in Ex zones 1 or 2 (also 21, 22)

Protect power lines and signal loops: analogue and digital

ASE product: TSP - Tank Surge Protector

Gold medalist of Automaticon and Expopower Fairs


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TANK SURGE PROTECTOR full version• Certificate KDB 09ATEX013X• Gas protection II2G Ex d IIC T6• Dust protection II2D Ex tD A21 IP66 T85oC• Degree of protection IP 66• Max. number of cable glands 8• Operating temperature range – 30ºC to + 50ºC


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ASE product: TSP - Tank Surge ProtectorREAL-TIME REMOTE DIAGNOSTICS CHECKING THE SECURITY STATUS

TRANSPORTATION FUEL PIPING AND PROCESSES OF EXPLOSIVE ENVIRONMENTS

FIELD MEASUREMENT AND CONTROL INSTRUMENTS

MONITORING SYSTEM STRETACH Ex

FUEL AND EXPLOSIVES BASE

AUTOMATIC CONTROL AND MEASURING INSTRUMENTS


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Master automatic process safety system

System ASE: e-Strażak – master process safety system


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System ASE: e-Strażak – master process safety system

Gas leak detection

Hazardous liquids leak detection

Fire alarm system

Extinction systems


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Integration functions

Diagnostic functions

Control functions

Archiving functions

Administration functions

Access control functions

System ASE: e-Strażak– master process safety system


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Pressure increase after explosion = 8 bar

Pressure increase after the explosion and the system start-up = 0,3 - 0,7 bar

HRD – dust explosion suppression system


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HRD – dust explosion suppression system


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• Corrected volume measurement

• Few measurement methods: radar, magnetostrictive, capacitance

• Complex modernization of storage tanks, especially for custody transfer procedures.

Tank management with SIL 3 certifiedSAAB Rosemount radars


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TankMaster PC

2410 2410

2410

2230

5900S

5900S

2240S

5400

5300

644

3051S

5400 2240S

2410 hub 2240S multiprobetemperature

2120/2160 Point level

5300/5400 radar communicator

THUM,wireless adapter

and gate

644 temperature

5900S radar

3051S pressure

2230 display

Complete Custody Transfer Systemand Wireless HART communication

http://www.google.de/imgres?imgurl=http://www.iecee.org/images/logo IEC_2007.jpg&imgrefurl=http://www.iecee.org/ctl/equipment/html/ctl_testing_index.htm&usg=__gevimOjdr15jr70r7Uq-3pMo0Zg=&h=276&w=276&sz=48&hl=de&start=5&itbs=1&tbnid=xky54UgufzdJtM:&tbnh=114&tbnw=114&prev=/images?q=iec&hl=de&safe=active&sa=G&gbv=2&tbs=isch:1

http://www.google.de/imgres?imgurl=http://www.iecee.org/images/logo IEC_2007.jpg&imgrefurl=http://www.iecee.org/ctl/equipment/html/ctl_testing_index.htm&usg=__gevimOjdr15jr70r7Uq-3pMo0Zg=&h=276&w=276&sz=48&hl=de&start=5&itbs=1&tbnid=xky54UgufzdJtM:&tbnh=114&tbnw=114&prev=/images?q=iec&hl=de&safe=active&sa=G&gbv=2&tbs=isch:1


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Range of products includes the following fans:

• Low-pressure fans• Medium-pressure fans• High-performance fans• Hot air fans• Explosion-proof ATEX fans• Forced draught fans• Portable fans• Railway-type fans• Installation fans without housing• Lloyd-type fans• Fans with CSA/UL drives

Radial fan systems


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Radial fan systems for Ex zones

Applications: • Power Plants• Chemical industry• Food industry• Pharmaceutical industry• Grain terminals


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Product Overview

• Pressure Gauges• Digital Pressure Gauges• Pressure Transducers & Transmitters• Thermometers & Thermo wells• Pressure Switches• Temperature Switches• Differential Pressure Switches• Panel Meters & Pneumatic Transmitters• Diaphragm Seals / Instrument Isolators• Test Instruments• Accessories


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STAINLESS STEEL PROCESS PRESSURE GAUGEAnti vibrating dry PLUS System• Open or solid front design• Dry, liquid fill or PLUS!™ Performance option• Protection IP65• Optional ATEX approval CE Ex II 2 GDc• Monel wetted system optional• Overload protection 130%• Optional electrical contacts• 100mm or 160mm case size

Benefits: • Dampens vibration and pulsation• Steady pointer - Easier to read!• 100 % longer life• Reduce purchases by 50 %!• No liquid - No leaks!• Easier to read - No fill lines!• Easier to recalibrate.


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Pressure gauges

Stainless steel differential pressure gauges series F55• Dial size 100 or 160 mm• Ranges from 25 mbar up to 40 bar• Static pressure up to 400 bar• Wetted parts stainless steel 316L (1.4404),• optional Monel or Hastelloy C

Model G - pressure, differential pressure andtemperature switches• 1 set point with fixed or adjustable dead band or

2 independent set points• Switch element SPDT. Hermetically sealed on request• Case stainless steel 316• Protection NEMA 4 and 4X, IP65• UL and CSA approvals

Pressure, differential pressure and temperature switches


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Switches

Model A – miniature pressure switch

• Diaphragm or piston operated switch with

• Stainless steel housing

• Ranges from -1 up to 500 bar

• SPDT or DPDT micro switch

• Factory set or field adjustable set point

• IP67 rating

Pressure transducers

Model KM11• Ranges up to 2500 bar;• Accuracy 1 % or 0,5 %• Optional intrinsically safe;• According to ATEX;• EEx ia IIC T4;• Various process and electrical connections


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Accessories

• Shut-off valves;• Syphon's;• Pressure snubber with filter;• Pulsation dampener;• Pressure limiters;• Mounting Accessories;• Flexible capillary line.


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Complete heating systems by

ISOLIATION TRANSITION

CONNECTOR SETJUNCTION BOX

TANK

INFO PLATE

RAMIFICATION HEAT-RESISTANT TAPE

END

MOUNT MODULE

JUNCTION BOX

HEATING CABLE

CAPILIARES / SENSOR


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Asynchronous motors suitable for industrial environments and explosion proof applications. Power low, medium and high voltage from 0,12kW to 10000kW.Voltage from 380V to 13.8kV.Sizes from 63 to 1250mmMains and Inverter supply.Aluminum Frame from 160 to 280mm.Cast Iron Frame from 71 to 500mm.Water Jacket from 355 to 630mm.Fabricated Steel from 315 to 1250mm.Standards: IEC 60034 - IEC 60072-1 -EN 50347 - IEC60079.

Synchronous generators suitable for industrial, marine and hydropower environment and applications.Power low, medium and high voltage from 10 to 10000kVA.Voltage from 380V to 15kV.Frame size from 160 to 1250 mmStandard: IEC 60034-1 - CEI EN 60034-1 - BS 4999-5000 - VDE 0530 - NF 51-100, 111 - OVE M-10 -NEMA MG 1.22

Induction Motors Generators


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Induction Motors

Industrial

Open Drip Proof

Air to Water Cooled

Water Jacket

Flameproof

Generators

Industrial Low Voltage

Industrial High Voltage

Hydropower

Marine

Regulators


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• Instrument Enclosures• Heaters• Cabinets And Shelters• Safelink• Impressions

What we offer?


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Instrument Enclosures

Technical Data

•IP 65/ NEMA 4x standard•IP 66 up to 68 upon request•Fire behavior according to B2 (DIN 4102-1)•Antistatic option available for use in Hazardous areas.•Operating temp. -60°C up to +120°C•Additional thermal insulation available•Eexp version upon request•All mounting accessories available in either Galvanized or Stainless Steel


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Why using Glass Fiber Reinforce Polyester (GRP):

•Weight Saving•Corrosion Resistant•UV resistant•Impact resistant•Chemical Resistant•Maintenance free•Life cycle > 25 years•Low cost of ownership

Materials Advantages


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Sample


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Xinus® -effective reactive power management

Technical solutions for energy quality and efficiency improvement

Xillar® - Safe, efficient management and operation of large batteries of accumulators


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• System consists of power modules that can operate in parallel

• Additionally system functionality can be enhanced by adding functional modules

evolution® guaranteed power supply system


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• Frames• Insert blocks• SR cable and pipe seals• EMC Protection• High-pressure sealing• Components and accessories• Deck and bulkhead glands• MSR cable glands• X-Series cable transit

Products


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Partex is a world leader in industrial marking systems. We manufacture products thatallows you to label wires, cables, pipes and components. Starting with an electrician, andending with the world's largest companies, our unique marking system promotesefficiency and increase the level of security. With the flexibility that we represent in ourorganization, as well as through our manufacturing processes, we are able to adapt ourproducts to individual expectations and requirements of each client.

PARTEX MARKING SYSTEMS – The best solutions in

the field of industrial marking


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Thank you for attention

[email protected]@ase-lt.lt

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Contact us:

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ASE BALTIC Process safety and automation 2015