aspire garments ltd. · aspire garments ltd - Phase 1 Floor Layout Plan Gr Floor (35,000 sft) Day Care Center, Medical Center, Fabric Warehouse, Finished Goods Warehouse, Accessories

aspire garments ltd.USGBC Certified LEED GOLD Garments Factory

factory location

• The factory is located at 491 Dhalla, Singair, Manikganj

• It is much nearer to Dhaka city in comparison to other sites like Savar, Ashulia, Gazipur, Dhamrai, etc.

• There are many other factories in close proximity, which will ensure availability of workers

• Statistically, this area is much safer in comparison to Ashulia and Gazipur at times of riots and worker unrests

• Communication facilities to and from the city is abundant; additionally the Gabtoli Bus Stand, the largest bus stand in the country, is very nearby

aspire garments ltd - Phase 1


• Land Area: 100,800 sft

• Built up area: 205,000 sft

• Area per floor: 35,000 sft

• No of Floors: 6

• No of stairs: 4

• Annual Production Capacity: 12 million pieces

• Number of production lines: 25

• 100% Compliant Factory meeting ACCORD/ALLIANCE guidelines

• USGBC Certified LEED GOLD

• Other certifications: WRAP, BSCI, etc.

• Production Start date: March 2017


Floor Layout PlanGr Floor (35,000 sft) Day Care Center, Medical Center, Fabric Warehouse, Finished Goods Warehouse,

Accessories Warehouse, Cutting Section, CAD Section, Fire Control Room

1st Floor (35,000 sft) 10 Lines Sewing Floor

2nd Floor (35,000 sft) Dining Area, Finishing Section, Packing Section, Inspection Rooms, Executive Office Area, Sample Area

3rd Floor (35,000 sft) 10 Lines Sewing Floor

4th Floor (35,000 sft) Central Finishing Floor

5th Floor (35,000 sft) 5 Lines Sewing Floor, Dining Area


• State of the art fire fighting facilities with fire hydrant, fire hose pipes, separate overhead and underground water tank for fire fighting, fire alarm systems, smoke detectors, etc.

• 1250 GPM Ebitt (Turkey) Hydrant Pump system with Clarke (UK) Engine

• Hochiki (Japan) Fire Detection System with Central Control Panel

• Naffco (UAE) Fire Doors for all Stair Areas

• Separate Utility Building for Generator (Perkins, UK) & Substation (TrafoElettro, Italy) (100 feet away from Main Building)

• Separate Room for Boiler (Fulton – USA) & Compressor (Atlas Copco –Sweden) - (50 feet away from Main Building)

• No dangerous equipment inside the main structure


• 35,000 sft per floor, 4 stairs with adequate lobby space

• Internal Roads on all 4 sides of the Factory

• Whole property under CCTV surveillance and PA system for security

• Plenty of open space for worker assembly

• Shaded parking space for 12 cars inside boundary wall

• 3 separate underwater reservoirs for fire fighting, fresh water and rain water harvesting with water supply from own deep tube well

• Total building constructed with BSRM Steel for increased structural safety with additional beams throughout the building for earthquake resistance


• Daycare center for workers children with learning facilities

• Fully equipped medical center with separate male and female wards

• Separate dining area and prayer area

• Lockers available for all workers

• Bicycle parking area for 100 bicycles for staff and workers

• 10 Shower rooms and changing area for workers

• Wide walkways throughout the building for safe evacuation in times of an emergency


• Use of (Juki, Japan) servo motor machinery throughout the project for lowering power consumption

• Use of LED lamps in all areas for low power consumption

• Proper air circulation throughout the building for a comfortable working environment

• Busbar Trunking System (Graziadio, Italy) in all areas for safe operation

• 100% power backup by generator incase of power failure

• Rain water harvesting system for reducing water usage

• Environmentally friendly bathroom fixtures


List of Machinery

Type & Model Brand Origin Quantity

Plain Machine - DDL8700BH7WBK JUKI China 460

Edge Cutter - DLM5200ND JUKI Vietnam 40

2 needle lockstitch - LH3528AGF7WB JUKI China 36

2 needle split bar - LH3568AGF7WB JUKI China 34

feed of the arm - MS1261F/VO45S JUKI Japan 46

kansai waistband - DFB-1411PXP KANSAI Japan 26

Bartacking - LK1900BHS/MC670KSS JUKI Japan 48

2 needle 5 thread overlock - MO6716SFH660H JUKI China 58

2 needle 4 thread overlock - MO6714DABE644H/G39/Q141 JUKI China 12

Eyelet - MEB3200JSKA JUKI Japan 10

kansai loop making - B-2000C KANSAI Japan 10


List of Machinery


APW - APW895NS12QR4K JUKI Japan 2

lockstitch button hole - LBH1790AS/MC602KSS JUKI Japan 8

topstitch jeans pocket - AMS210ENHL2210SZ5000D/MC587K JUKI Japan 6

2 needle chainstitch - MH380FU JUKI Japan 6

lockstitch button sewing - LK1903BSS301/MC670KSS JUKI Japan 10

thread re coning - Hashima HW-40C HASHIMA China 4

snap button - Ngai Shing NS-47 NGAI SHING China 30

Vacuum Table - Coolset CST-ST VEIT China 60

thread sucking - Ngai Shing NS-54 NGAI SHING China 8

staple attacher - Dennision ST9000 JUKI Japan 2

needle detector - Hashima HN-780G HASHIMA Japan 2


List of Machinery


Iron - VEIT AS-1450 VEIT KOREA 66

10" cutting - KM Brand AU-V-10" KM JAPAN 10

Fusing - Hashima HP-900LFS HASHIMA VIETNAM 4

end cutter - Eastman EC-3NL EASTMAN China 4

fabric inspection - UZU UZ-F972" UZU THAILAND 2

800 KVA Dry Type Cast Resin Transformer Trafo Elettro Italy 1

500 KVA Standby Generator Perkins UK 1

500 KG Dual Fuel All Steam Boiler Fulton USA 1

50 HP Variable Speed Drive Air Compressor Atlas Copco Sweden 1

Complete BUSBAR System for Electrification Graziadio Itala Full Set

expansion forecast

Phase 1 Phase 2

Land Area: 100,800 sft Land Area: 100,800 sft

Built up Area: 210,000 sft Built up Area: 384,000 sft

Area per floor: 35,000 sft Area per floor: 64,000 sft

No of floors: 6 No of floors: 6

No of Stairs: 4 No of Stairs: 8

Annual Production Capacity: 12 million pieces bottoms in basic style

Annual Production Capacity: 18 million pieces bottoms in basic style

Number of Production Lines: 25 Number of Production Lines: 40

USGBC Certified LEED GOLD USGBC Certified LEED GOLD

Other certifications: WRAP, BSCI, SEDEX, etc. Other certifications: WRAP, BSCI, SEDEX, etc.

Phase 1 Production Start Date: March 2017 Phase 2 Expected Completion Date: June 2019




contact information

• House 22, Road 34, Sector 7, Uttara, Dhaka 1230, Bangladesh

• Factory: 491 Dhalla, Singair, Manikganj

• Tel: +880 2 8932497, +880 1611 ASPIRE (277473)

• Fax: +880 2 8932496

• Email: [email protected]

• Website: http://www.aspiregarments.com

• Managing Director

• [email protected]

• +880 1711 819955

mailto:[email protected]

http://www.aspiregarments.com/

mailto:[email protected]

Documents

aspire garments ltd. · aspire garments ltd - Phase 1 Floor Layout Plan Gr Floor (35,000 sft) Day Care Center, Medical Center, Fabric Warehouse, Finished Goods Warehouse, Accessories