Assembly for TRD/Upper TOF STAandFinal Assembly of TRD/TOF SystemAssembly Procedure (Draft)

Assembly Jig 1Fig. 1: Assembly Jig (Draft) for the TRD M-Structure and Upper TOF; assembled on a Plane

Assembly Step 1Fig. 2:Mount Corner Brackets to the End Plates of Assembly Jig 1 using the Fastener Threadholes of the Upper TOF

Assembly Step 2Fig. 3:Mount M-Structure on Top of the Corner Brackets

Assembly Step 3Fig. 4:Mount the Diagonal Struts to M-Structures

Assembly Step 4Fig. 5a:Mount Upper Brackets to M-Structures

Assembly Step 4Fig. 5b:Mount Upper Brackets to M-StructuresUpper Brackets w/ Openings for Lifting

Structural Test Article (STA, Draft) for TRDFig. 6:Assemble Part Representing Upper Plate of TRD on a Plane. Mount Arms and Load Representing TRD Octagon

Assembly Step 5Fig. 7a: Mount TRD STA to Upper Brackets (Lifting Device connected to TRD STA)Lifting Device

Assembly Step 5Fig. 7b: Mount TRD STA to Upper Brackets

Assembly Step 6Fig. 8:Remove Jig 1

Assembly Step 7Fig. 9a: Lifting Device connected to Upper Brackets

Assembly Step 7Fig. 9b:Lower the TRD onto the TOF STA and BoltTOF STA

Assembly Step 7TOF STAFig. 9c:TRD/TOF on TRD Stands; Lifting Device removed

Assembly Step 8Fig. 10a: Mount the TRD-TOF-STA-System to the USS. Shimming and bolting to the USS.TOF STA

Assembly Step 8Fig. 10b: Lifting Device removed.TOF STA

Perform Static Load and Modal Testing(IABG Munich)

Assembly Step 9Fig. 11: TRD-TOF-STA-System removed from USS, mounted on StandsTOF STA

Assembly Step 10Fig. 12:TOF-STA removed

Fig. 12a: Lifting Device RemovedAssembly Step 10

Fig. 13: Mount Jig1Assembly Step 11

Ship to Aachen for Final Assembly of TRD

Fig. 14: Mount Lifting Device to Remove TRD STAAssembly Step 12

Fig. 15: TRD STA RemovedAssembly Step 12

Fig. 16: Mount TRD into the M-StructureAssembly Step 13

Ship back to Geneva for Final Assembly of the TRD/TOF-System

Fig. 17: Mount Flight TOF by Lowering TRD over TOFAssembly Step 14

Fig. 18: Mount M-Structure Stands and Remove TOF StandsAssembly Step 14

Fig. 19: Assemble MLIAssembly Step 15

TRD/TOF with MLIFig. 20: Move to USSAssembly Step 16

Assembly Steps Mount Corner Brackets to the End Plates of Assembly Jig 1 using the Fastener Threadholes of the Upper TOFMount M-Structure on Top of the Corner BracketsMount the Diagonal Struts to M-StructureMount Upper Brackets to M-StructureMount TRD STA to Upper BracketsRemove Jig 1Lower the TRD onto the TOF STA Using the Lifting Device, Connect Them and Mount it on TRD StandsMove the Structure to the USS Interfaces and Determine Amount of Shimming. Bolt it to the USS

Assembly Steps (Continued)Perform Static Load Testing at IABG MunichTRD-TOF-STA-System removed from USS, mounted on StandsTOF-STA removedMount Jig 1Ship to AachenTRD STA removedMount Flight Octagon Using Lifting Device. Do all Cabling and Tubing. Do Final TestingShip to GenevaMount Flight TOFAssemble MLIMove to USS