22
TOOLS REQUIRED FOR ASSEMBLY No 2 & No 4 Phillips Head Screwdrivers Electric Drill (Hammer Drill for Masonry Wall) 6.5mm Masonry Drill Bit (For Masonry Wall) 5mm Allen Key Spirit Level Adjustable Spanner Hammer Pliers ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET & WARDROBE 09.06.2020

ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

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Page 1: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

TOOLS REQUIRED FOR ASSEMBLY

No 2 & No 4 Phillips Head Screwdrivers

Electric Drill (Hammer Drill for Masonry Wall)

6.5mm Masonry Drill Bit (For Masonry Wall)

5mm Allen Key

Spirit Level

Adjustable Spanner

Hammer

Pliers

ASSEMBLY INSTRUCTIONS

NEW LINE WALL BEDWITH CABINET & WARDROBE

09.06.2020

Page 2: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

NOTE:It is the installers responsibility to ensure safe work practices including (but not limited to) checking for and avoiding damage to electrical and plumbing services before fixing cabinets to wall.Construction Stages to be followed consecutively as per assembly instruction manual.Always ensure mechanism Stage 3 is carried out before Stage 4 and side cabinet assembly.For assembly and installation services refer to our website at www.pardo.com.au

Page 3: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

Single Bed(SB)

Size (mm)

1054 x 471

1054 x 471

1054 x 217

2227 x 487

2227 x 487

1087 x 150

1054 x 487

2108 x 268

2227 x 507

910 x 370

910 x 270

PartsDescription

1 x Top

1 x Shelf

1 x Back

1 x Left End

1 x Right End

1 x Front Skirting

1 x Back

4 x Door Panels

2 x Side Panels

1 x Pillow Catch

1 x Head Board

1

2

3

4

5

6

7

8 - 11

12 - 13

14

15

Queen Bed(QB)

Size (mm)

1644 x 471

NA

1644 x 217

2227 x 487

2227 x 487

1677 x 150

1644 x 487

2108 x 415.5

2227 x 507

1500 x 370

1500 x 270

Double Bed(DB)

Size (mm)

1544 x 471

1544 x 471

1544 x 217

2227 x 487

2227 x 487

1577 x 150

1544 x 487

2108 x 390.5

2227 x 507

1400 x 370

1400 x 270

02

WALL BED CABINET COMPONENTS

1110

7

6

45

2

1

3

98

13

14

15

12

Hardware Description

? x Cam Bolts

24 x Cam Bolts(SB)

26 x Cam Bolts(DB)

22 x Cam Bolts(QB)

24 x Cam (SB)26 x Cam (DB)22 x Cam (QB)

8 x MountingPlate

2 x Handles& 4 x Screws

8 x 155 HingeFull Overlay

2 x MagneticCatch

10 x Green WallPlug

3 sets of 55mmmushroom head bolt,

2x washer & nut

8 x Butt Hinge8 x 65mm

Screws

8 x M6 Washer

8 x 50mmSocket Bolt

8 x FeralWashers

20 x ScrewCover Caps

12 x 28mmScrews

48 x 5mmVarianta Screws

6 x 4 Gauge5/8 Screws

Page 4: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

03

STAGE 1 - WALL BED CABINET ASSEMBLY

PANEL DIAGRAM

Join to with cam fitting facing to rear

and tighten cams.

Join to and tighten cams.

7 Back

7 Back 4 Left End

4 Left End 4 Left End

6 Skirting

6 Skirting 4 Left End

Using hammer, tap cams into 20mm holes

in all panels where required.

Important: Ensure orientation of cam is as per photo above.

1

Screw cam bolts into 5mm holes in

locations corresponding to cam fittings.

2

Join to and tighten cams.NOTE: If you have purchased a Queen Bed Size disregard installation details of on following steps.

2 Shelf

3Back

2 Shelf3Back

3

2 Shelf

Lay on floor with cam bolts facing up and join

and to and tighten cams.3Back

3Back

2 Shelf

4 Left End

4

Left End4

Left End4

2 Shelf

03

STAGE 1 - WALL BED CABINET ASSEMBLY

1Top

3Back

2 Shelf

5 Right End

4 Left End

7 Back

6Skirting

65

Page 5: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

Join to and tighten

cams.

7 Back 6 Skirting

2 Shelf

3Back

5 Right End

5 Right End 2-3 & 6-7

Join to and tighten cams.

Ensure is slid into location from shelf

side to ensure cam bolts slide into cam

fittings. (Dotted blue line indicates slide in

direction from front of unit and then pushed

up into location, refer to below image for

finished product)

3 - 5

5 Right End

1Top

7

8

04

STAGE 1 - WALL BED CABINET ASSEMBLY (CONTINUED)

1Top

3back

4 Left End

1Top

STAGE 1 COMPLETE Set aside remaining parts for use at later

stage.

Page 6: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

05

STAGE 2 - FIXING WALL BED CABINET TO WALL

Lay cabinet face down with bottom facing the wall. Lift cabinet at top

pushing towards wall, being careful to have sufficient ceiling clearance.

4 Left End

Skirting Board

Cut skirting recess before pushingcabinet against the wall if required

Wall9

10

NOTE:As there is tension in the Wall Bed Mechanism when in the open position, it is very important that the cabinet is securely fixed to the wall.

(illustrated fixing points may vary due to wall stud locations)

3back

7 Back

NOTE: To ensure the cabinet sits neatly against the

wall when upright, it may be necessary to cut a

larger recess into the bottom left and right hand end

of cabinet to go over skirting.

Using a spirit level, find the correct vertical and

horizontal position. Mark this position on the wall

with a pencil, if location of install is out of level,

ensure you pack base of cabinet to level cabinet. If

unit is installed in a non level position, doors may not

align correctly.

Fastening Option 1 - Gyprock / Fibro / Timber WallsLocate wall studs and drill holes on and

to to align with wall studs.

Using 65mm screws fix and to wall.

Countersink screws on to avoid damage to

. Put on screw cover caps supplied

over 65mm screw fixings.

Fastening Option 2 - Brick / Masonry WallsPredrill holes (avoiding mortar joints) on and

and mark locations on wall to suit.

Move cabinet aside.

Using a 6.5mm masonry bit, drill 60mm deep holes into

the wall and insert green wall plugs supplied.

Move cabinet back into place against wall and fix

and to wall using 65mm screws.

Countersink screws on to avoid damage to

. Put on screw cover caps supplied

over 65mm screw fixings.

7 Back

3Back

7 Back

3Back

7 Back

14 Pillow Catch

7 Back

14 Pillow Catch

7 Back

3Back

7 Back3Back

Page 7: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

06

MECHANISM COMPONENTS

Parts Description

Automatic Foot

Bed Frame

Connecting Rod

Spring Mechanism

Wall Mounting Brackets

Cradles

Mattress Guard

Extension Arm

16

17

18

19

20

21

22

23

16

17

18

19

20

21

2322

DETAIL VIEW

Hardware Description

12 x 40mm screw& masonry plug

Items not required in this install method

4 x 8 gauge5/8 screws

8 x 35mmmushroom head

& nut

4 x 55mmmushroom head bolt/

washer & nut

4 x 50mmsocket bolt

& nut/washer

Additional 50mmsocket screwsfound in Wall

Bed hardware set

Page 8: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

MECHANISM DIAGRAM

07

STAGE 3 - DIY MECHANISM ASSEMBLY / INSTRUCTIONS

Split pin

Washer

Spring mechanism bracket

17 Bed Frame

20 Wall Mounting Bracket(Not required for thisinstall configuration)

19 Spring Mechanism

18 Connecting Rod

21 Front Cradle

23 Extension Arm 21 Back Cradle

Attach to , and (refer to page 2) using 50mm socket

bolt, nuts and washers provided with Wall Bed Cabinet Hardware pack (refer to page 2).

19 Spring Mechanism 21 Front/Back Cradle11 4 Left End 5 Right End

Bolt on (refer to page 7) to the top of through the predrilled holes and using 50mm socket

screw, nuts and bolts provided.

17 Bed Frame12 22 Mattress Guard(s)

Lower in between the and bolt through the predrilled holes to the spring mechanism

bracket using the 55mm mushroom head bolt, nut and washer. You might find that the will be a tight fit in

between the

17 Bed Frame14 19 Spring Mechanism

17 Bed Frame

19 Spring Mechanism

Remove the split pin and washer from the and attach the to the through the predrilled hole on

the and replace the washer and then the split pin. You might need to lower the slightly to

line up the and the 17 Bed Frame

15 23 Extension Arm 18 Connecting Rod

18 Connecting Rod

23 Extension Arm 18 Connecting Rod

Attach the red handle supplied to the (refer to page 7) using the screws already pre-fitted to the .

To avoid damage to the , be sure that the bed is lowered using the red handle. 16 16 Automatic Foot

18 Connecting Rod

16 Automatic Foot

WARNING:When operating the Wall Bed Mechanism the Bed Frame must be carefully lowered all the way to the floor and NOT left to drop freely. If the bed frame is lowered without the weight of a mattress it may spring back causing injury. Do not try to vary the tension of the spring mechanism as it is NOT adjustable.

Bolt on and (refer to page 2) to using 55mm mushroom head bolt, nut and washer provided with Wall Bed Cabinet Harware pack (refer to page 2)

13 14 Pillow Catch 15 Head Board

Refer to above Mechanism Diagram for following instructions (wall bed cabinet shown grey dotted)

17 Bed Frame

Page 9: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

Attach butt hinges to door panel to inside face to form two sets of bi-fold doors using the 5mm varianta screws provided in the Wall Bed Cabinet Hardware set (refer to drawing A above).

Attach mounting plates with 5mm varianta screws provided in the Wall Bed Cabinet Hadware set (refer to drawing B above).

NOTE: Ensure that hinge is on inside of doors

Insert clip-on hinges into hinge holes on outside edges of door panels.

Attach doors to cabinet by clipping hinges onto mounting plates on cabinet end panels.

Adjust doors if necessary by screw adjustment where hinge meets hinge plate.

Attached handles to doors provided in the Wall Bed Cabinet Hardware set (refer to page 2)

17

18

19

20

21

22

HINGE DIAGRAM

Ensure butthinge knucklefaces towardsinternal cupboard

Inside Face

A

Attach Clip-on Hinges

DoorCabinetB

Outside Face

hinged to cabinet

10 Door Panel

Drawing showing Door adjustmentby screw on mounting plate

08

STAGE 4 - FIXING SIDE PANELS & DOORS

Refer to above Hinge Diagram for following instructions

Page 10: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

09

WALL BED CARCASS DIMENSIONS - SINGLE

Side Elevation NTS

Plan NTS

Front Elevation NTS

Note.All based on 16mm board construction

2108

117

503

1086

1647

116

16105416

1086

Wal

l

Wall

Page 11: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

10

WALL BED CARCASS DIMENSIONS - DOUBLE

Side Elevation NTS

Plan NTS

2108

1586

503

1586

1647

116

16155416

117

Front Elevation NTS

Wal

l

Wall

Note.All based on 16mm board construction

Page 12: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

11

WALL BED CARCASS DIMENSIONS - QUEEN

Side Elevation NTS

Plan NTS

Front Elevation NTS

1677

2108

503

1676

1647

116

16164416

Wall

Wal

l

Note.All based on 16mm board construction

117

Page 13: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

Parts Description

1 x Top

1x Back

1 x Left End

1 x Right End

1 x Skirting

1 x Fixed Centre Shelf

1 x Door

1 x Base

3 x Adjustable Shelving

2 x Wire Basket

2 x Runner Sets

1 x Hanger rail and connector set

12

RIGHT WARDROBE COMPONENTS

Hardware Description

Size (mm)

437 x 471

437 x 2093

487 x 2227

487 x 2227

470 x 150

437 x 470

464 x 2108

437 x 454

434 x 460

24

25

26

27

28

29

30

31

32

33

34

35

24

25

26 27

28

2930

31

32

32

32

35

33

3334

34

Note.Right hand Wardrobe shown above.

8 x 5mmVarianta Screws

(for hinges)

10 x ScrewCover Caps

1 x Handle &2 x Screws

? x Cam Bolts 4 x MountingPlate32 x Cam Bolts32 x Cam

4 x 4mmRunner Spacers

12 x AdjustableShelf Pins

4 x 9mmRunner Spacers

14 x 28mmscrews

6 x 6mmVarianta Screws

(for runners)4 x 110 Hinge

Full Overlay

Page 14: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

PANEL DIAGRAM

13

STAGE 5 - RIGHT HAND WARDROBE ASSEMBLYNOTE: STAGE 5 ONLY REQUIRED IF PURCHASING CABINET WITH RIGHT WARDROBE

25Back

Using hammer, tap cams into 20mm

holes in all panels where required.

Important: Ensure orientation of cam is as per photo above.

23

Screw cam bolts into 5mm holes in

locations corresponding to cam fittings.

24

Lay on floor with cam bolts facing

up.

Join to , tighten cams.

Ensure cam fixings on are facing the

to the rear of the cabinet.25 Back

25

25 Back

27 Right End

25 Back

27 Right End

NOTE: Panel noted in light blue indicates panel found in Wall Bed Cabinet box (refer to page 2) 13Side Panel

30Door

27Right End

28Skirting 31Base 29 Fixed Centre Shelf24 Top

35Hanger Rail & Connector Set

26Left End

27 Right End

34 Runner Sets

Page 15: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

14

STAGE 5 - RIGHT HAND WARDROBE ASSEMBLY (CONTINUED)

28

27 Right End

26 Left End

34 Runner Sets28 Skirting

Join to o and tighten cams.

Using 28mm screws thread on 4mm and 9mm

runner spacers (to create 13mm runner spacer)

and screw fix to .

On the reverse side using 8 gauge 5/8 screws

fix to .

NOTE: Ensure runner spacers are fixed into the

hinge side of the door. will not

extend past hinges if runner spacers are

installed into the incorrect side.

34 Runner Sets 27 Right End

26 Left End

29

27 Right End

26 Left End

35 Hanger Rail & Connector Set

Push in ends of

into predrilled hole locations on

and . There is a height adjustability

allowance, position to suit the user’s preference.

27 Right End

26 Left End

35 Hanger Rail & Connector Set

Join to and .

Ensure are slid into location from

direction indicated to ensure cam bolts and

fixings drop into place (dotted blue line

indicates slide in direction from front of unit

and then pushed down into location, solid

black line indicates finished panel install

locations). Tighten cams.

26 24, 29 & 31 25 Back 27 Right End

25 Back

24Top

27 Right End

29Fixed Centre Shelf

31Base

24, 29 & 31

Align with cam fixings on

. Tighten cams.27

25 Back 24Top

29Fixed Centre Shelf

31Base

26 Left End

26 Left End

24, 25, 29 & 31

28 Skirting 31Base

31Base34 Runner Sets

33 Wire Basket

Page 16: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

15

STAGE 5 - RIGHT HAND WARDROBE ASSEMBLY (CONTINUED)

Using Varianta screws attach hinge mounting

plates to pre-drilled holes. You

may choose to lay the (refer to page

11) beside to find correct hole to

fix hinge mounting plate to.

30

Stand wardrobe upright and using 28mm screws fix

to assembled Wall Bed Cabinet . Put in screw

cover caps supplied into screw fixings.

NOTE: To ensure the cabinet sits neatly against the wall when

upright, it may be necessary to cut a larger recess into the

bottom left and right hand end of cabinet to go over skirting.

32

33

33 Wire Basket

Slide in into place.

27 Right End

26 Left EndAssembled Wall Bed(refer to stage 1 & 2)

33 Wire Basket

34

32 Adjustable Shelving

Push in adjustable shelf pins onto pre-

drilled holes as required and slide in

32 Adjustable Shelving

27 Right End

Screw fix to assembled Wall Bed with 28mm

screws provided. Put in screw cover caps supplied.

13 Side Panel

27 Right End

30 Door

27 Right End

hinge mounting plates

31

13 Side Panel

27 Right End

26 Left End

Page 17: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

Parts Description

1 x Top

1x Back

1 x Left End

1 x Right End

1 x Skirting

1 x Fixed Centre Shelf

1 x Door

1 x Base

3 x Adjustable Shelving

2 x Wire Basket

2 x Runner Sets

1 x Hanger rail and connector set

16

LEFT WARDROBE COMPONENTS

Size (mm)

437 x 471

437 x 2093

487 x 2227

487 x 2227

470 x 150

437 x 470

464 x 2108

437 x 454

434 x 460

24

25

26

27

28

29

30

31

32

33

34

35

24

25

26 27

28

29

30

31

32

32

32

35

33

33

34

34

Note.Right hand Wardrobe shown above. Hardware Description

8 x 5mmVarianta Screws

(for hinges)

10 x ScrewCover Caps

1 x Handle &2 x Screws

? x Cam Bolts 4 x MountingPlate32 x Cam Bolts32 x Cam

4 x 4mmRunner Spacers

12 x AdjustableShelf Pins

4 x 9mmRunner Spacers

14 x 28mmscrews

6 x 6mmVarianta Screws

(for runners)4 x 110 Hinge

Full Overlay

Page 18: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

PANEL DIAGRAM

17

STAGE 5 - LEFT HAND WARDROBE ASSEMBLYNOTE: STAGE 5 ONLY REQUIRED IF PURCHASING CABINET WITH LEFT WARDROBE

25Back

34 Runner Sets

Using hammer, tap cams into 20mm

holes in all panels where required.

Important: Ensure orientation of cam is as per photo above.

35

Screw cam bolts into 5mm holes in

locations corresponding to cam fittings.

36

25 Back

37

NOTE: Panel noted in light blue indicates panel found in Wall Bed Cabinet box (refer to page 2)

12Side Panel

30Door

27Right End

28 Skirting

31Base

29Fixed Centre Shelf

24Top 35 Hanger Rail & Connector Set

26Left End

26 Left End

Lay on floor with cam bolts facing

up.

Join to , tighten cams.

Ensure cam fixings on are facing the

to the rear of the cabinet.

25 Back

25 Back

26 Left End

26 Left End

Page 19: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

18

STAGE 5 - LEFT HAND WARDROBE ASSEMBLY (CONTINUED)

4027 Right End

26 Left End

34 Runner Sets

28 Skirting

41

27 Right End

26 Left End

35 Hanger Rail & Connector Set

Join to and

Ensure are slid into location from

direction indicated to ensure cam bolts and

fixings drop into place (dotted blue line

indicates slide in direction from front of unit

and then pushed down into location, solid

black line indicates finished panel install

locations). Tighten cams.

38 24, 29 & 31 25 Back

25 Back

24Top29Fixed Centre Shelf

31Base

24, 29 & 31

26 Left End

Align with cam fixings on

. Tighten cams.39

25 Back

24Top

29Fixed Centre Shelf31 Base

24, 25, 29 & 31

27 Right End

27 Right End

31Base

26 Left End

Join to o and tighten cams.

Using 28mm screws thread on 4mm and 9mm

runner spacers (to create 13mm runner spacer)

and screw fix to .

On the reverse side using 8 gauge 5/8 screws

fix to .

NOTE: Ensure runner spacers are fixed into the

hinge side of the door. will not

extend past hinges if runner spacers are

installed into the incorrect side.

34 Runner Sets

27 Right End

26 Left End

Push in ends of

into predrilled hole locations on

and . There is a height adjustability

allowance, position to suit the user’s preference.

27 Right End

26 Left End

35 Hanger Rail & Connector Set

28 Skirting 31Base

34 Runner Sets

33 Wire Basket

Page 20: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

19

STAGE 5 - LEFT HAND WARDROBE ASSEMBLY (CONTINUED)

Using Varianta screws attach hinge mounting

plates to pre-drilled holes. You

may choose to lay the (refer to page

11) beside to find correct hole to

fix hinge mounting plate to.

42

Stand wardrobe upright and using 28mm screws fix

to assembled Wall Bed Cabinet . Put in screw

cover caps supplied into screw fixings.

NOTE: To ensure the cabinet sits neatly against the wall when

upright, it may be necessary to cut a larger recess into the

bottom left and right hand end of cabinet to go over skirting.

44

45

33 Wire Basket

Slide in into place.33 Wire Basket

46

32 Adjustable Shelving

Push in adjustable shelf pins onto pre-

drilled holes as required and slide in

32 Adjustable Shelving

Screw fix to assembled Wall Bed with 28mm

screws provided. Put in screw cover caps supplied.

13 Side Panel

30 Door

hinge mounting plates

43

13 Side Panel

26 Left End

26 Left End

26 Left End

26 Left End

26 Left End

27 Right End

27 Right End

Assembled Wall Bed(refer to stage 1 & 2)

Page 21: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

HINGE DIAGRAM

Attach Clip-onHinges

Insert clip-on hinges into hinge holes on outside edges of door panels.

Attach doors to cabinet by clipping hinges onto mounting plates on cabinet end panels.

Adjust doors if necessary by screw adjustment where hinge meets hinge plate.

Attached handle to door

47

48

49

50

Note: Above image shows Right Hand Wardrobe

20

STAGE 6 - FIXING DOOR

Page 22: ASSEMBLY INSTRUCTIONS NEW LINE WALL BED WITH CABINET

21

LEFT / RIGHT WARDROBE DIMENSIONS

16470

2108

117

16

486

503

16

470

487

Side Elevation NTS

Left CabinetPlan NTS

Left CabinetFront Elevation NTS

Note.All based on 16mm board construction

16 470

16

486

503

16

470

487

Right CabinetPlan NTS

Right CabinetFront Elevation NTS