Upload
hilary-alexander
View
229
Download
1
Tags:
Embed Size (px)
Citation preview
Asset Optimization Solutions
Will Help to identify and Improve
the true Potential of
existing Plant and Machinery
• Not getting the desired output from every Production assets due
to unplanned Downtime
• Discrepancy in Design v/s Actual output from Production assets
• Cannot realize full ROI on Investments made in Production assets
• Data collected on the Shop floor not helping on proper Analysis to
apply improvement measures
• Unexplainable Delivery failures due to lack of authentic data
• Availability, Rejection & Productivity not being appropriately
measured so as to arrive at daily OEE across the plant
• Figures such as OLE and OPE not available due to lack of correct data
• Not able to apply TPM principles to help in CIP (Continuous
Improvement Programs) to optimize on Asset Utilization for Production
Business Concerns related to Production
` `
MES System
Machine StoppageData Options
Data File Counter
Data File HMI P.B. Panel
Production Data Options
PLC in case of H/W Interfaces
OR OR OR
System Architecture
The MES Solution
•A comprehensive Production MIS covering various reports
required for standardization of information outputs
•An Integrated System to help in reducing Data
Redundancy and provide Authentic data from the system
on a regular basis
•Data can be captured either manually or through
electronic interfaces with the Machines, if possible
•A Scalable application considering the future growth of
the Organization making it compatible to TPM ideology
The MES Solution
•Will help to save on…
- Time to analyze the daily production data.
- Time to analyze the daily Rejection data
- Time to analyze the daily Production Lost time Data
•And will also provide OEE, OLE and OPE figures
•Will help to reduce the response time in analyzing the data
and thus lead management in taking timely action wherever
required
•Offers data Security at multiple levels of Management
•Standardize the reporting system for all the Sections and
Machines throughout the organization
The MES Solution
•Store Production Data in a Database Server instead of
discrete files to minimize the risk of Data loss
•Objective based Implementation will help to successfully
deploy the system in your Organization
•Is closely integrated with our existing FTM System as part of
your daily workflow
MES is fast to Deploy & Easy to use !!!
• Productivity being directly hampered because of Breakdowns
• Repetitive problems decreasing the overall efficiency of Machines
• A lot of time being spent by Maintenance before Audits due to lack of
proper records being maintained
• Lack of proper Spares Management increasing cost of Maintenance
• Non-compliance to Preventive Maintenance schedules
• Not able to correctly quantify planned v/s unplanned maintenance jobs
• Doubts in Reliability of all Corrective Maintenance jobs
• Not realizing the full potential of TPM philosophy – Kaizens, Jishu Hozen,
5S, etc. not being implemented practically on a long term basis
• Not able to set Performance Measurement Benchmarks and targets to
improve upon Maintenance operations
• Maintenance being demoralized due to criticism by everyone in spite of
extra hours being spent in the plant
Business Concerns related to Maintenance
Prodn. Divn. 3
Factory
Prodn. Divn. 1
Prodn. Divn. 2
Section 1 Section 2
Machine 1 Machine 2
Attached Documents
4 Level Machine Breakup
Specific Spares
Instruments & Gauges
B/D
PRTL
OPRT
SERV
PM / ABPM
REPRS
MISC (User Defined)
CB
Jobs Affecting
Production
Jobs Not Affecting
Production
&Work
ManagementThe
Factory
Work Management
B/D
PRTL
OPRT
SERV
PM / ABPM
REPRS
MISC (User Defined)
CB
&
Man Power Spares
Internal External
ConsumableRecyclable
OrRepairable
The Fault Tree
Fault Nature
Fault Code
Cause
Cause 1
Cause 2
Resource Management
The FTM Solution focuses on …
•Improving Production Uptime - By monitoring % Breakdown,
MTBF & MTTR
•Plant Health & Operating Costs
•Machine-wise Maintenance Cost - By getting Spares and
Manpower cost
•Effective Spares Management
•Effective Repairs Management – Track the Recycling of Spares
•Root Cause Failure Analysis by eliminating
repetitive failures
The FTM Solution focuses on …
•Developing a Centralized Knowledge Base
•Streamlining the Workflow & Quantifying your Work
•Improving PM, Proactive Jobs & Condition Monitoring
•Optimum Utilization of Resources
•Effective & Timely Documentation
•Realizing Total Plant Reliability
The FTM Helps to Achieve
RCM - Reliability Centered Maintenance
CBM - Condition Based Maintenance
TBM - Time Based Maintenance
RCFA - Root Cause Failure Analysis
CIP - Continuous Improvement Processes
FTM is fast to Deploy & Easy to use !!!
Contact Information
Werardt Systemss Pvt LtdPune, India
Phone : 91-20-25285256, 25285257
Website : http://www.werardt.com
email: [email protected]