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Product Selector 

Astron Product Selector GB

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  • Product Selector

  • Index Building system for tailor-made buildings

    Single-Storey Buildings Steel structure

    Multi-Storey Buildings Steel structure

    LMR600 Roof systems Ultimate watertightness

    LPR1000 Roof systems Superior performance

    Polar / Spacetec / Multitec Roof systems

    LPA900 Wall systems Combination of architectural andenergy-efficiency

    Sinutec / Cassette Wall systems

    Polar / Sinutherm Wall systems

    Astrotherm insulation Cost-effective concept with high performance

    Mezzanines / Crane beams Perfect integration and optimised building solutions

    Colours

    04060810121416

    182022

    24

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  • Aflexiblesolution-tailor-madeforyourneeds!

    Astron is the leading Europeansupplier of steel buildings solutions,designing and producing all the maincomponents of a steel building - the primary and secondary structures, the roof and wall systems, accesories and thermal insulation systems.

    A reliable approach for fast turnkeyconstruction primarily for non-residentialbuildings such as manufacturing plants,warehouses, commercial, sports centres,offices,transportation,garagesandaircrafthangars all over Europe and beyond.

    Astron provide almost endlessconstruction possibilities and offerarchitectural and building personalization.

    It allows easy architectural integrationof traditional building materials, such asbrickwork, glazing, timber or light weightconcrete.

    HIGH QUALITY STANDARD:

    ProducedaccordingtoQMS certifiedtoISO9001 ProofedregularlybyBureauVeritas Highqualitystandard certifiedbyCEmarking Compliancewiththe EN1090-2 standard AccordancewithEUROCODE

    ADVANTAGES:

    Tailormadebuildingstomeeteach customerrequirement Bestquality/priceratio Fixedbudget Short&fixedtimeline One-sourcesupply:Yourcomplete buildingdeliveredbyAstron Extensivedesignfreedom:flexibilityof layoutsandbuildingdimensions

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    A building system for tailor-made buildings

    ANASTRONBUILDINGINCLUDES:

    AllprimaryandsecondaryframingAllconnectingpartsChoiceofdifferentroofandwallsystemsAllfixingsAllsealantsforweatherproofingThermaland/oracousticinsulationLinerpanelsFlashingsIntegratedaccessoriesCranebeamsandrailsMezzaninefloors

    The Astron building provides for:- the easy integration of all traditional construc- tion materials such as brickwork, glazing, timber, etc...

    - optimisation in accordance with: yourrequirements, yourownparticularutilisation, yourneedofclearspace(clearspanfrom 10 m to 100 m without internal columns)

    - the addition of canopies: asadirectcontinuationoftheroofline, atlowerlevelswithpositiveornegative roof slopes.

    - the addition of parapets: partiallyaroundthebuilding, completelyaroundthebuilding.

    - the use of steels with high yield strength which reduce weight, thus optimising the transportation and handling costs whilst meeting all design criteriarequirements.

    -qualitydesign,manufacturinganderection

    Allthistogetherensuresadurablebuilding.

    1. Intermediate frame: column2. Intermediate frame: rafter3. Wind bracing4. Purlin5. Girt6. Roof panel7. Wall panel8. Astrotherm insulation9. Eave gutter

    10. Monovent11. Circular vent12. Vehicleaccessdoor13. Single door14. Window15. Skylight16. Canopy17. Parapet18. Crane beams19. Bridge crane20. Mezzanine

  • The table shows all Astron standard solutions, nevertheless many other variations are possible. Just ask for your individual solution.

    Buildingtypes Buildingwidth

    m

    Roofslope

    %

    Eaveheight

    m

    Bayspacing

    m

    AZM1Clear span, pitched roofbuildings with tapered columns

    15.00 - 30.0030.00 - 60.00

    2 - 3310 - 33

    4.20 - 9.004.20 - 12.00

    5.00 - 12.00

    AZM2/3/4Pitched roof buildings withtapered portal frame columnsand internal prop columns

    18.00 - 30.0030.00 - 72.00

    2 - 332 - 33

    4.20 - 7.204.20 - 12.00

    27.00 - 72.00 2 - 33 4.20 - 9.00

    36.00 - 72.00 2 - 33 4.20 - 9.00

    APWing unit structure to beattached to a main building.Specialslimparallelflangecolumnsallowforflushinside walls

    3.00 - 15.00 2 - 33 3.00 - 6.60

    ALClear span, single slopebuildingswithparallelflangecolumns

    6.00 - 12.00 2 - 10 3.00 - 6.60

    AEClear span, pitched roofbuildingswithparallelflangecolumns

    10.00 - 20.00 2 - 33 3.00 - 6.60

    ASClear span, pitched roofbuildings for large and very largespans. Tapered columns

    42.00 - 72.00 20 5.40 - 9.00

    ATTennis buildings conforming tonational regulationsavailable with a standardpitched roof or a polygon roof

    variable 33 4.20 variable

    5

  • PRIMARY FRAMING: Primary framing consists of all the structural elements which transfer loads to the foundations.

    Main frames consist of built-up welded primary framing members,includingflangebracings,connectionboltsandanchor bolts.

    The bases of the intermediate frames are generally pinned, however,certaincircumstancesmaydictatetheuseoffixedconstructions.

    Protection: AllprofilesareshotblastedtoSA2.5 To afford protection during transportation and erection, all profilesreceiveaprimercoatof80micronsthickness,ineither blue or grey.

    Optionally,corrosionprotectionpaintcanbeprovided,withathickness of 100 microns.

    SECONDARYFRAMING:Secondary framing consists of the elements which support the roof and wall sheeting and which transfer loads to the primary framing: Roof purlins Wall girts Framings of openings

    PurlinsandgirtsaregalvanizedZprofiles,producedbycoldrollforming. Connections are made using galvanized bolts Framing of openings essentially consist of cold-formed L, C, UorZgalvanizedprofiles.

    ADVANTAGES:

    AestheticprofileOptimumclearspaceEasyadaptationofthebuildingincaseofmodificationorchangeofbuildinguse

    FastandeasyerectionPurlinsarecabletraysSecondaryframinggalvanizedasstandard

    Thestructureconsistsofcolumnsandraftersmadeofweldedorhot-rolledprofiles,purlinsandrailsofcold-formedgalvanizedprofiles.

    Steel structure / Single-Storey Buildings

    See the assembling ofan Astron building

    6

  • Fast-build, sheltered, short construction period - Pre- engineered solutions

    Large free span for optimum utilisation of the available floor - Flexibility of use: to extend-, or to change the use of the building or to incorporate new installation

    Steel structure / Single-Storey Buildings

    7

  • The structure consists of columns, beams and stabilization elements. Beams and columns are madeofhot-rolledorweldedprofiles,purlinsandrailsofcold-formed,galvanizedprofiles.

    STEEL STRUCTURE: Columnsarefixedtothefoundationsbyanchorboltsembeddedin the concrete. Construction elements are connected to each other with galvanized, high-tensile steel bolts. All welded and hot-rolled construction elements are shot-blasted according to SA 2.5 and have an 80 micron primer coating in either blue or grey. Optionally,elementscanbesuppliedhot-dipgalvanized.

    The design based on a 3 dimensional approach allows various structure options using narrow columns to meet customer requirementsandoptimizecosts.

    INODEKFLOORBEAMS:ThefloorelementsarelaidonINODEKbeamsconnectedtothecolumns by butt plates.

    STABILIZING ELEMENTS: Thediaphragmeffectofthefloorelements,aswellasthewindbracing in the roof ensure the horizontal stability of the building.

    Depending largely on the arrangement of the faade, but also on the building use, vertical stability is provided by additional elements,combinedunderspecificconditions;thesemaybe:

    Crossbracing(thebasicoption,lowcostandhighlyeffective) Astabilizationframe,whichallowsgreaterflexibilityinthe

    installation of doors and windows Concrete walls or concrete cores such as lift wells or

    staircases

    ADVANTAGES: Fewandnarrowcolumns,thereforewide,emptyfloorspaces

    Lowbuildingheightduetointegratedbeams 3DdesignforanoptimisedconceptionQuickandsimpleerectionthankstoboltedconnec-tions

    Steel structure / Multi-Storey Buildings

    Discover this multi-storey building shown on the right page

    8

  • Integrated floor system (no protruding beams). Easy and low-cost installation of heating and ventilation systems

    Slim structure - Fast and easy erection - Reduced floor depths and overall height of the building

    Steel structure / Multi-Storey Buildings

  • 8082

    60 480 60

    600

    TECHNICALSPECIFICATIONS: Consists of 600mm wide roll formed panels with a 70mm

    high corrugation Thepanelisfixedwithaclipallowinglinearandlateral

    expansion and contraction Theflatsideofthepanelcontainscrossflutesimprovingthepanelrigidityunderfoottraffic

    The panels are produced in 0.66mm nominal thickness Aluzinc coated high tensile strength steel

    Standingseam

    COLOURSANDCOATINGS: AluzincAZA(metalliccoating) For details, please see pages 26 - 27

    ACCESSORIES:In order to maintain the watertightness integrity and aesthetic appearance, a full range of accessories adapted to LMR600 roof systems have been developed: Skylights Smoke vents Ventilators Polycarbonate vaults Roof curbs Monovent

    ADVANTAGES:

    Theclipallowsfreeexpansionandcontraction,thusavoidinganystressintheroofsystem

    Long-lasting,ultimatemoisturetightness Sidelapformedonsitewithaspecialseamingmachine,crimpinga360double-lockseam

    Thepanelisconnectedtothesecondarystructurewithaspecialclipandrollformedonitstopintotheseam

    Onceseamedtheentireroofformsamonolithicmetalmembrane

    Thermalbridgesreducedtospacingclips

    Standingseamroofmechanicallyfixedusinguniqueslidingclips.

    LMR600

    See the LMR600with all its features

    10

  • Insulation(mm) 140 160 200

    U-valueW/(m2 K) 0.29 0.27 0.25

    SINGLESKINROOFWITHBRIDGE: Thissystemofferssuperiorthermalefficiencyandadvanced

    condensation control by reducing the thermal bridge to a minimum. It also prevents the insulation being compressed at the location of the secondary framing elements

    It increases insulation thickness through spacer bridge

    Insulation(mm) 120 140 160 200 260

    U-valueW/(m2 K) 0.33 0.29 0.25 0.20 0.17

    DOUBLESKINROOF: It offers the best possible insulation up to 260mm It includes all the advantages of the bridge solution It has a solid and aesthetic appearance thanks to the internal panelthatactsasvapourbarrier,bestfirerating

    Optionalacousticpanelforincreasednoiseabsorption Excellent solution for buildings with a high relative humidity inside

    SINGLESKINROOFWITHORWITHOUTISOBLOC: This system is the most cost-effective Theinsulationismadeofsoftfacedglassfiberproviding

    good acoustical comfort It is available with Isobloc and increased insulation thickness

    to improve overall thermal performance and reduction of thermal bridges

    Insulation(mm) 40 60+ 80+ 100+ 120+

    U-valueW/(m2 K) 0.96 0.67 0.57 0.51 0.50

    += with Isobloc

    LMR600

    11

  • 333.3 333.3 333.3

    1000

    38.1

    TECHNICALSPECIFICATIONS: Long span ribbed panel: coverage width 1000mm 0.50mm core thickness, high tensile strength steel S550 Fixed to the structure with self drilling stainless steel

    screws

    COLOURSANDCOATINGS: Aluzinc(metalliccoating)orSuperpolyester For details, please see pages 26 - 27

    ACCESSORIES:In order to maintain the watertightness integrity and aesthetic appearance, a full range of accessories adapted to LPR1000 roof systems have been developed: Skylights Translucent panels Smoke vents Ventilators Polycarbonate vaults Roof curbs Monovent

    Thesidelapincorporates2keyfeatures: Full return under lapping corrugation to provide increased stabilityduringfixinginstallation

    Tape sealer

    Long span ribbed panel.

    ADVANTAGES:

    AneconomicalandpracticalsolutionAnincreaseofsafetyandwatertightnessthankstothestrengthofitsfixation

    AttractiveandeconomicalEasytoinstallCost-effectiveenergyefficiencyLong-termperformance

    LPR1000

    Check a nice building using LPR1000 panels

    12

  • Insulation(mm) 120 140 160 200

    U-valueW/(m2 K) 0.34 0.31 0.29 0.26

    SINGLESKINROOFWITHBRIDGE: Thissystemofferssuperiorthermalefficiencyandadvanced

    condensation control by reducing the thermal bridge to a minimum. It also prevents the insulation being compressed at the location of the secondary framing elements

    It increases insulation thickness through spacer bridge

    Insulation(mm) 120 140 160 200 260

    U-valueW/(m2 K) 0.33 0.29 0.25 0.21 0.17

    DOUBLESKINROOF: It offers the best possible insulation up to 260mm It includes all the advantages of the bridge solution It has a solid and aesthetic appearance thanks to the internal panelthatactsasvapourbarrier,bestfirerating

    Optionalacousticpanelforincreasednoiseabsorption Excellent solution for buildings with a high relative humidity inside

    Insulation(mm) 40 60 80 80+ 100+ 120+

    U-valueW/(m2 K) 1.26 0.94 0.81 0.60 0.49 0.42

    SINGLESKINROOFWITHORWITHOUTISOBLOC: This system is the most economical Theinsulationismadeofsoftfacedglassfiberprovidingagood

    acoustical comfort It is available with Isobloc and increased insulation thickness to improve

    overall thermal performance and reduction of thermal bridges

    += with Isobloc

    LPR1000

    13

  • 333.33

    1000

    333.33 333.33

    ADVANTAGES:

    HighdegreeofthermalinsulationAestheticalinteriorfinishQuickerectionEasymaintenanceLargerangeofintegratedaccessories Fixedwithstainlesssteelandselfdrillingscrews

    Polarpanelsconsistoftwoprofiledribbedcoatedsteelpanels,produced by cold roll forming, between which a CFC-free polyurethane foam is factory injected.

    Differentinsulationthicknessesandpanelprofilesareavailablewithin the Polar roof system. The U-values of the different products are those published by the panel manufacturers.

    TECHNICALSPECIFICATIONS:Standard thicknesses: 40 to 130mm

    COLOURSANDCOATINGS: Exterior coating: Superpolyester For details, please see pages 26 - 27

    ACCESSORIES:A full range of accessories adapted to Polar, Spacetec and Multitec roof systems have been developed to ensure an optimum watertightness and pleasing aesthetics: Skylights Translucent panels Smoke vents Polycarbonate vaults Roof curbs

    The Polar roof is a complete roof system based on sandwich panels. It includes all necessaryframedopenings,fastenersandfinishingflashings.

    Polar roof system

    14

  • SPACETECSpacetecdoesnotrequiresecondaryframing.Slim,discretecompressiontubesareinstalledonthelowerflangesoftherafters to transmit the forces from the wind bracing tie rods. Framed openings are concealed within the depth of the roof panel. The thermal insulation depends on the type of the built-up roof.

    COLOURSANDCOATINGS:Interior coating: Superpolyester in grey white

    ADVANTAGES:

    Simple and economical parapetsCan be used for complex roof shapesEconomical rain water drainageHighdegreeofthermalinsulation(dependingonthespecificationofthebuilt-uproofsystem)

    Reduced peak heightFully integrated accessories: skylights, smoke vents,

    polycarbonate vaults, roof curbs

    ADVANTAGES:

    Aesthetically pleasing interior aspect of the building roof: ideal for sports halls, airport buildings, supermarkets, showrooms, etc.

    Low pitch roof creates simple and economical parapetsReduced peak heightQuick and easy erectionFully integrated accessories: skylights, smoke vents,

    polycarbonate vaults, roof curbs

    Both low pitch roof systems consist of ribbed steel panels and allow the application of a built-up roofsystem.TheSpacetecroofsystemispurlin-free,thepanelsaredirectlyfixedtotheupperflangeoftheprimaryframing.TheMultitecroofsystemisfixedontopurlins.

    MULTITECMultitecpanelisfixedtothesecondaryframingbyself-drillingscrews. The panel overlaps are fastened with stitching screws. ThesecondaryframingisnormallyZpurlinsfixedwitha1.5mpurlin spacing to the primary framing. The thermal insulation varies depending on the type of the built-up roof adopted.

    COLOURSANDCOATINGS:Interior coating: Superpolyester in grey white

    Spacetec/Multitec built-up roof systems

    15

  • 300

    900

    300300 28.6

    333.3 333.3

    1000

    333.3 38.1

    18.5

    1200

    200

    300

    900

    300300 28.6

    333.3 333.3

    1000

    333.3 38.1

    18.5

    1200

    200

    ADVANTAGES:

    Economical,functionalanddurableconstructionAestheticallypleasingpanelwithdiscreetribbedprofile

    EasyreplacementofdamagedpanelsSimpleandquickerectionHighperformancecoatingsLargerangeofintegratedaccessoriesAllflashingsandconnectingparts

    Two external panels are available, LPA900 - LPD1000 offering distinct architectural aspects:

    TheLPA900-LPD1000consistofribbedsteelpanels,externallyfixedtothesecondaryframingwith self-drilling screws with composite nylon heads, coloured to match the sheeting.

    ACCESSORIES: single or double personnel doors, translucent panels, wall louvres, framed openings, flashingsandtrims

    COLOURSANDCOATINGS: Several exterior coatings are avialable For details, please see pages 26 - 27

    LPA900 - LPD1000 wall systems

    LPA900

    LPD1000

    INSIDE SHEETINGTwo inside sheeting options are available, LPI1200, and the perforatedLPG1000forapleasinginteriorfinishandexcellentsound absorption. Both panels hide the secondary framing.

    300

    900

    300300 28.6

    333.3 333.3

    1000

    333.3 38.1

    18.5

    1200

    200

    16

  • Insulation(mm) 120 140 160

    U-valueW/(m2 K) 0.32 0.28 0.24

    Insulation(mm) 40 60 80 80+ 100+

    U-valueW/(m2 K) 0.91 0.79 0.61 0.54 0.45

    += with Isobloc

    LPA900 - LPD1000 wall systems

    DOUBLESKINWALL: This system offers the best possible insulation values up to a thickness of 160mm It includes all the advantages of the bridge solution The white faced internal liner panel provides a solid aesthetic appearance, actsasavapourbarrierandprovidesanimprovedfireratingoverthefacedinsulation options

    Optionalacousticpanelsareavailableforincreasednoiseabsorption

    SINGLESKINWALLWITHINSIDESHEETING:Insidesheeting(LPI1200orperforatedLPG1000)canbefixedinternally It includes all the advantages of the single skin wall with Isobloc The secondary wall framing is not visible offering a better inside view

    and aesthetic appearance Inordertomeetultimateinsulationrequirementsasecondlayerofinsulationcanbeaddedtoreachupto0.3W/(m2K)

    SINGLESKINWALLWITHORWITHOUTISOBLOC: This system is the most economical Theinsulationismadeofsoftfacedglassfiberprovidinggood

    acoustical comfort It is available with Isobloc and increased insulation thickness to

    improve overall thermal performance and reduction of thermal bridges

    17

  • ADVANTAGES:

    HighdegreeofthermalinsulationAestheticalexteriorandinteriorfinishesEasymaintenanceQuickerectionLargerangeofintegratedaccessories

    DifferentinsulationthicknessesandpanelprofilesareavailablewithinthePolarwallsystem.Theyconsistoftwoprofiledribbedcoated steel panels, produced by cold roll forming, between which a CFC free polyurethane foam is factory injected. Tongue and groove jointing arrangement ensure watertightness.

    TECHNICALSPECIFICATIONS:Panel thickness: up to 120mmCover width: 1.000mmThe U-values of the different products are those published by the panel manufacturers.

    FIXING:Polarpanelsarefixedverticallytothesecondaryframingbyspecial screws, complete with colour matching composite nylon heads or, as an option, with hidden fasteners.

    COLOURSANDCOATINGS:The Polar wall systems offer different coatings satisfying the variousclimaticrequirements.Exterior coatings and colours are those published by the panel manufacturer.Interior coatings: Superpolyester in grey white

    ACCESSORIES:A range of fully compatible accessories is available for each of the Polar wall systems. They ensure complete watertightness and pleasing aesthetics: Single or double personnel doors Truck doors Window frames Framed openings Wall louvres Flashings and trims

    The Polar wall is a complete wall system based on sandwich panels. It includes allnecessaryframedopenings,fastenersandfinishingflashings.

    Polar wall system

    18

  • Consisting of two coated steel panels, produced by cold roll forming, between which a CFC-free polyurethane foam is factory injected. Sinutherm panels are produced from steel, which is protected by a GALFAN coat on both sides and have asuperpolyesterorPVDFexteriorcoating.

    TECHNICALSPECIFICATIONS:The vertical panel-to-panel joints are coated aluminium transition channels. Total panel thickness: 84mm Coverwidth:1.000mm(8modulesof125mm) Fire rating: B-s3, d0 according to EN 13501-1 U-value:0.34W/(mK)

    FIXING:Thepanelsarefixedhorizontallytosub-girtsbymeansofself-drilling screws, which are hidden in the longitudinal overlaps. These overlaps have a factory applied watertight tape sealant.

    COLOURSANDCOATINGS: Interior coating: Superpolyester in light grey Exterior coating: Superpolyester For details, please see pages 26 - 27

    ACCESSORIES:A range of fully compatible accessories is available for the Sinutherm wall system. They ensure complete watertightness and pleasing aesthetics: Single or double personnel doors Truck doors Window frames Framed openings Wall louvres Flashings and trims

    ADVANTAGES:

    Architecturallypleasing,horizontallyinstalledsandwichpanel

    HiddenfixationsHighperformanceinsulationQuickerectionAllflashingsandconnectingparts

    The Sinutherm wall is a complete wall system based on sandwich panels with sinusoidal corrugation on the exterior panel and a slightly ribbed interior surface.

    Sinutherm wall system

    19

  • TECHNICALSPECIFICATIONS: Nominal thickness: variable Coverwidth:988mm(13modulesof76mm) Installation: Horizontal

    >Steelcore:protectedbyazinccoat(275g/m).> Exterior coating: Superpolyester on top of a primer coat.

    ASTROTHERMINSULATION:Sinutec walls facilitate Astrotherm insulation placed between the panel and the secondary framing. The insulation values are:

    INSIDE SHEETING:Plainorperforated(acoustical)insidesheetingsareavailablegiving the wall a better appearance by encapsulating the secondary framing.

    COLOURSANDCOATINGS: Coating: Superpolyester For details, please see pages 26 - 27

    ACCESSORIES: Single or double personnel doors Truck doors Window frames Framed openings Wall louvers Flashings and trims

    ADVANTAGES:

    Aestheticallypleasing,horizontallyinstalledpanelDiscreetexternalfixingsHighperformanceandecologicalfibreglassinsulation

    InsidesheetingtoencapsulatesecondaryframingPerforatedinsidesheetingfornoiseabsorptionAllflashingsandconnectingparts

    Sinutecwallconsistsofsinusoidal,colour-coatedsteelpanels,producedbycoldrollforming,fixedhorizontally to the secondary framing with self-drilling screws.

    Insulation(mm) 40 60 80 80+ 100+

    U-valueW/(m2 K) 0.91 0.79 0.61 0.54 0.45+= with Isobloc

    Sinutec wall system

    20

  • TECHNICALSPECIFICATIONS:Nominalthickness:variableCoverwidth:600mmDepthofribs:120mm

    SECONDARYFRAMING:The Cassette liner wall system spans the full bay spacing without the need for any secondary framing. For small and medium-sized framed openings, the structure of the framed openings is concealed within the depth of the wall.

    THERMALINSULATION:Highdensityglass-fibreblanketshavebeenspeciallydevelopedfor the cassette walls. The insulation also covers the panel overlaps. An additional Isobloc is installed at the overlaps for improved thermal performance.

    COLOURSANDCOATINGS:Interior side: Superpolyester in grey white

    ACCESSORIES:A range of fully compatible accessories is available. They ensure complete watertightness and pleasing aesthetics:Single or double personnel doors Truck doors Window frames Framed openings Wall louvers Flashings and trims

    ADVANTAGES:

    AttractiveinteriorfinishSimpleandeconomicalparapets,mainlyincombinationwithlowpitchroofs

    FramedopeningsconcealedwithintheCassettewallAllowshorizontalorverticalcladdingHighperformancethermalandacousticalinsulationQuickerection

    The horizontal liner Cassette wall consists of cold-formed, colour-coated, ribbed steel panels fixeddirectlywithspecialfastenerstotheexteriorflangeofthebuildingportalframes.Theoutsidecladding can be erected vertically or horizontally.

    Cassette wall system

    21

  • ADVANTAGES:

    ThermalandacousticinsulationHighinsulationvaluesTailor-madesupply,minimalwasteHighdensityfibreglassforlong-lastingquality LargerangeofvapourbarriersExcellentfireclassificationFasterection

    FIBREGLASSBLANKET:Consistsofaflexibleblanketofhighqualityfibreglass,basedonathermo-settingsyntheticresinwithahomogeneousfibrefleeceandlongfibres,withoutresidualorreusedmaterials. Density: 16kg/m Thermalconductivity:0.037W/(mK) Nominal thicknesses: 40, 60, 80 and 100mm Lengths: Factory cut-to-length rolls to suit each project Packaging: in perforated polybags and labelled for correct identificationonjobsite

    VAPOURBARRIERS:Consistofaglass-scrimreinforcedfilmbondedtothefibreglass blanket. The vapour barrier is wider than the actual insulation width, creating overlaps strengthened by a double glass-scrimreinforcement(60mm)forstaplingtogether.

    ERECTION:Astrotherm insulation is unrolled and stretched over purlins or girts(exceptindoubleskinroofs).Thelongitudinalassemblyoflayers is achieved by double stapling the two adjacent overlaps thus ensuring the continuation of the vapour barrier.

    ADHESIVE:Thevapourbarrierisbondedtothefibreglassblanketwithanadhesive,whichcontainsafireretardant.

    ISOBLOC:Isoblocs are insulating strips made of extruded polystyrene boards. Isoblocs are located over purlins and girts and significantlyreducethermalbridges.

    ALUSTRIP:Alustrip is a colour coated strip stretched over purlins and located under the sidelaps of the layers, in order to ease erection and to improve interior aesthetics.

    Astrotherminsulationconsistsofafibreglassblanketwithalaminatedvapourbarrier.IsoblocssignificantlyreducethermalbridgesandAlustripimprovestheoverallappearanceoftheinsulationjoints.

    N.B.: delivery of Alustrip is optional.

    Astrotherm insulation

    See the production ofan Astron building

    22

  • TypeFire ratingaccording to EN 13501-1

    Definition Specificationhighlights

    ASA A1 paintedalufoil non-combustible

    glassscrimreinforcement lightgreycolour

    aluminiumfilm

    AVS A2-s1, d0 paintedalufoil excellentfirerating

    glassscrimreinforcement goodappearance

    PVCfilm lightgreycolour

    goodvapourpermeability

    verygoodquality/priceratio

    KAS D-s1,d0 alufoil goodfirerating

    glassscrimreinforcement goodvapourpermeability

    kraftpaper aluminiumcolour

    economical

    VapourbarrierspecificationsandEUfireratings

    Thickness(mm) 40 60 80 100

    U-valueW/(m2 K) 0.82 0.57 0.43 0.35

    AstrothermU-values:

    Definitions:(accordingtoANTIP)

    V1:lowflammabilityV3:highflammability

    NG: non-combustibleG1: low combustibilityG3: normal combustibility

    D1: low smoke formationD2: medium smoke formationD3: high smoke formation

    Type Inflammability Combustibility Smokeformation

    Astrotherm without facing NGAstrotherm with facing ASA

    V1 G1D1

    AstrothermwithfacingAVS+KAS D2

    Russiancertificationoffiresafety

    Astrotherm insulation

    23

  • Hollow-coreconcretesolutions:

    INODEKSYSTEM:Afloorbeamsystembasedonasteelframewhichprovidesthefulladvantageofslimfloorconstruction,yetavoidsthedisadvantages of downstanding beams: Pre-engineered and prefabricated elements Faster construction Spans up to 7.5m Anti-fireprotectioneasytoachieve,onlythelowerflange

    has to be protected No downstand beams/no service obstruction

    MONODEKSYSTEM: Beams are designed to accept precast concrete slabs(hollow-coreconcreteelements). Spans between 5 and 9m Fast and easy erection Economical construction

    In-situconcretesolution:

    MULTIDEKSYSTEM:Generally the concrete is cast on metal decking, which can be laid continuously, allowing design optimisation of sections to reduce weight and cost. Maximumflexibilityforpositioningandsizeofopenings,even after completion of the mezzanine design and constructionMultidekbeamspansupto9mFloorbeamspacingareusually3m

    ADVANTAGES:

    Singlesourcesupplyformezzanineandbuilding IntegrateddesignofthemezzanineinthebuildingMaximizeduseofbuildingspaceReducedconstructiontime:simultaneouserectionofmezzanineandthebuilding

    Guaranteedqualitybyuseofprecastelements,insteelorinconcrete

    Mezzanines are an important feature of many industrial and commercial/retail buildings, both to suitrequirementsofmodernstockingandstoragetechniquesandtomaximisetheefficiencyofmachinerylayoutsandproductionflows.

    Mezzanines

    24

  • STANDARD SUPPLY: Beamswithrails50x30mmfixedbyintermittentwelding Allfixingcomponents,cleatsandfasteners Standardfinish:shotblastSA2.5andshopprimer80microns Static calculations and erection drawings

    Options: Heavy-duty rails Laminated rails for easy replacement of the crane rail Continuous welding of crane rail to crane beam End stop, excluding rubber buffers Final paint

    CRANERAILBEAMSDESIGNEDFOR: Standard crane capacity: < 15 tons Standard crane span: < 25m Classification: -H2,B3(accordingtoDIN) -FrenchgroupII(followingCTICM)

    Span of beam: from 6 to 9m bay spacing, with a limit of 8m for crane capacity above 12.5 tons

    Onecranepercranebeam,orincaseofseveralcranes,byadding spacers to preserve the design integrity of the beam

    Cranetypes:I(singlegirder)andII(doublegirder) Hoisting tool: hook

    NB:Higherclassificationsorloadsonspecialrequest.

    ADVANTAGES:

    PerfectintegrationinAstronbuilding Optimisationbetweenbayspacingandcranebeamsspan Singlesourcesupplyforcranebeamsandbuilding Integrateddesignofthecranerailbeamsinthebuilding

    Crane rail beams

    25

  • # ~ NCS ~ RALLPA900 Sinutec Sinutherm Polar

    25 35 25 35 25 25

    01 S 2005-G60Y 7044 04 S 2010-Y20R 7032 15 S 4010-R90B 7000 16 S 7010-R90B 5008 28 S 7020-B90G 6005 32 S 4550-R90B 5010 33 S 7010-G30Y 6020 36 S 6020-B 5001 37 S 2070-Y90R 3000 39 S 1502-Y 9002 40 ---------------- 7016 44 ---------------- 9007 45 ---------------- 9006 50 ---------------- 9010

    # ~ NCS ~ RALLPR1000 LMR600 Polar GE+ET

    25 35 AZA AZA 25 25 35

    AZA 01 S 2005-G60Y 7044 15 S 4010-R90B 7000 19 S1080-Y 1021 22 ---------------- 6029 32 S 4550-R90B 5010 37 S 2070-Y90R 3000 38 ---------------- 3009 39 ---------------- 9002 40 ---------------- 7016 45 S 2002-B 9006 50 S 0502-G 9010

    Quality: Superpolyester, AZA = Aluzinc

    Standard colour These colours may have extended delivery times.

    Colours

    WALL PANELS

    ROOFPANELS,GUTTER&RAKE

    26

  • 01 0450 39

    40

    15

    AZA

    16

    4445

    32 36

    19

    22 2833 3738

    Colours

    Due to printing limitations, the shown colours on this chart are not exact. If a precise match is required, a metallic sample should be requested.

  • Luxembourg:Route dEttelbruck9230 DiekirchTel.: +352 80291-1

    Germany:Wilh.-Theodor-Rmheld-Str. 3255130 MainzTel.: +49 (0)6131 8309-00

    Poland:ul. Kolejowa 311Sadowa05-092 omiankiTel.: +48 (0)22 489 88 91

    France:10 avenue du Gu LangloisCS 40017 Bussy Saint Martin77603 Marne la Valle Cx 03Tel.: +33 (0)1 6462-1616

    Russia:15, bldg.1, Zubarev laneoffice 336Moscow, 129164, RussiaTel.: +7 495 981 3960

    Hungary:Derkovits u. 119.4400 NyregyhzaTel.: +36 42 501 310

    Romania:Soseaua de Centura nr. 8Stefanestii de Jos077175 IlfovTel.: +40 21209 4112

    United Kingdom:Evans Business CentreMitchelston Ind. EstateKirkcaldy, FifeKY1 3NBTel.: +44 1592 65 23 00

    Italy:Via S. Martino Solferino 4035122 PadovaTel.: +39 333 3286388

    Ukraine:Nikolaya Grinchenko str. 4office 155Kiev, 03038, UkraineTel.: +38 050 452 9 452

    Russia:Malaya Mitrofanevskaya str. 1Lit. A, office 21St. Petersburg, 198095, RussiaTel.: +79108134137

    Belarus:pr-t gazety Prawda, 11220116 MinskTel.: +375 29 311 44 59

    Russia:Pozharskogo str., 73150066 YaroslavlTel.: +7 4852 581 600

    Lindab Buildings:

    Kazakhstan:124, Kopernika str., office 100Medeuskiy District 05007ALMATYTel.: +7 727 328 9316

    Czech Republic:Kojetnsk 7175002 PerovTel.: +420 581 250 222

    www.astron.b iz20

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