Atlas Copco Oil and Gas Rigs

The Predator Advantage

Atlas Copco Drilling Solutions

Leading supplier globally of rotary drilling equipmentThree manufacturing locations– Garland, Texas, USA– Nasik, India

Opened in 2007– Nanjing, China

Opened in 2008

Two support locations– Distribution Center in Allen, Texas

Opened in 2006– Aftermarket Center in Garland, Texas

Opened in 2008

ISO 9001 & ISO 14001 registered

Atlas Copco Worldwide

Drilling Solutions sitesProduction sitesSales & service

Predator Drilling System

New drilling system for 6,000 – 10,000ft depth in oil & gas

A 950 HP hydraulic top drive drilling system

Vertical, directional and horizontal holes with mud and/or air

100-ton hook load capacity with 25-ton pulldown

Mast and substructure Certified API 4F, 3rd edition

A three-component package designed and built in Texas

– A mobile, self-contained drill rig

– A substructure and rig support system

– A hydraulic pipe skate

Service and support from the Atlas Copco global network

Availability of complete rig packages and wet rig up with training

Ongoing factory training and support capability

Drilling System

Weight and DimensionsLength 46 ft 2 inWidth 8 ft 6 inHeight 14 ft 2 inWeight 115,000 lb

Mobile Rig

A self-contained, single-load, 5-axle custom carrier

Single deck-mounted engine– 950 HP for drilling

Hydrostatic carrier drive– 500 HP for driving

1 ft front / 3 ft rear overhang

Hydrostatic Drive– Full torque at any speed

• Highway speed to 62 mph

– Dynamic braking system• Replaces “Jake Brake”

– “Creep Mode” off-road system

– Front/rear ramp angles over 12°

– Full-width cab with great visibility and amenities

Specifications500 HP hydraulic motor8-speed transmission with clutch44,000 lb twin steering axle set69,000 lb tridem rear axle set

- all rear axles powered with lockers

Hydrostatic Drive

Power = Performance– Individual drilling functions have

the power to maximize performance

– The driller puts the power where it’s needed, when it’s needed

– The power to maintain performance in the most demanding conditions

– Built in safety systems to help avoid component damage

Hydraulic CircuitsFast feed and rotation 576 HP @ 4600 psiNormal feed 242 HP @ 4600 psiAuxiliary functions 190 HP @ 4500 psiSubstructure 190 HP @ 4500 psiEngine fan 93 HP @ 3200 psiHydraulic cooler 132 HP @ 2800 psiCharge pump for feed 1.5 HP @ 300 psi

Hydraulic System

Smart Design = LongevityQuality components are more reliableand more efficientSeparate circuits reduce downtime

– Less impact if one pump fails– Isolates contamination– Simplifies troubleshooting– Improves drilling performance

Predator maintains safe rig operating limits…the driller focuses on drilling production

Uses smart design to maximize performance

The Hydraulic System

Efficiency = Lower CostEliminating Power Loss

– Larger hoses and valves

– Manifold technology

– Shorter, direct hose routings

– Better cooling and filtration

– Variable displacement pumps

– Large hydraulic tankBenefitsReduced fuel consumptionSimplified maintenance and diagnosticsLess heat generation and pressure dropLonger lasting componentsLower operating cost

The Hydraulic System

Sheet steel rig deck enclosure– Hinged panels with locking handles

– Gas shocks for effortless handling

Keeps components cleanerControls air flow to improve coolingReduces sound emissionsEasy access for routine maintenanceand service

The Drill Enclosure

SpecificationsTubing - Mast & Carriage 20 in x 4 inMast length – retracted 46 ft 2 inMast length – extended 73 ft 0 inTesting – FEA & strain gauge testing

at full load

The Mast & Feed Carriage

A strong, simple designRectangular structural steel tubing

– Fewer welded joints

– High-strength cross members

Licensed API 4F, 3rd edition– 100t hook load plus safety factor

Tested at full extension with maximum hoisting force and torque

Designed to perform under the most rugged drilling conditions

Tip out design for pipe handling

– Hands-free pipe handling with the Predator pipe skate

– Supports up to 8,000 lb x 30 ft long pipe or collar at up to 45 degrees

– Tip out lock in vertical position

Multiple spindle sub designs

– Broad application capability

– Solid sub with saver sub

– Rotation lock device and/or floating sub

SpecificationsTip out 0-90 degreesMax load at 45° 8,000 lbSpindle ID 5 in.Swivel pack Cartridge, ChevronLoad rated 100 ton @ 180 rpm

Rotation System

CANbus control system maximizes efficiency and energy use

System updates itself 50 times/sec to provide fast, accurate responses

Built-in diagnostic programs reduce down time and enhance safety

Automatic safety systems help prevent component damage or abuse

Real time information is provided to the driller on the console display – drilling parameters and system status

Control System

The control system monitors rig parameters and performs corrective action before a major failure

Critical parameters like cooling and over pressure control are automatically performed by the system so the driller can focus on drilling

Learning to operate the rig is quick and simple

Our Diagnostics for CanBus

Self-contained, single load

Rapid deployment and rig upStrong structural base for the rig

10 ft clearance for BOP stack

Hands-free breakout system44 in. with main bushing removed

17 1/2 in master bushing

ISO / SAE stairways, catwalks, railings

Substructure

Easy guide rig alignment on subSelf-centering lifting fixtures

Single control elevates the rig

Self-locking lifting legsRemote pendant control for sub

Single electrical power hook up

Ground-level air/mud hook upQuick-lock mast pinning

The Transport and Rig Up

Weight and DimensionsLength 49 ft 0 inWidth 11 ft 0 inHeight 11 ft 1 inWeight 85,000 lb

Four-point rig elevation system lifts the rig off the suspension and then elevates the rig and upper deck to the drilling position

Self-locking leg design

Smooth, stable lift, keeping the rig level

Remote control – no people on the sub

Built in rig alignment system assures the rig is centered and over the lift points

Rig Elevation System

Hydraulic Slips150 ton capacity

2 7/8 – 13 3/8 in diameter range

17 1/2 in master slip assembly

Operated from driller’s console

Components readily available

Almost no manual labor

The Breakout System

Features and BenefitsStandard oil field design

Off the shelf components

Travels in place – no rig up

Wide range of pipe and casing sizes

Easy to change bowls and inserts

THE BIGGEST WORK-SAVER ON THE RIG

Self-rigging mounted on the sub

Up to 22 ft reach – 360° pivot

Covers the whole work floor

Positions over hole center

Performs all work floor rig up tasks

Lifts on the floor or off the ground

Cordless remote control operation

Automatic no-bump crown guard

Floor Crane

SpecificationsMax hoist capacity 7,000 lbCable 3/8 in dia.Max lift @ 14 ft reach 4,200 lbMax lift @ 22 ft reach 2,500 lbHook Safety hook

Self-contained, single load

Rapid deployment and rig up

Virtually hands-free pipe handling

Range II or Range III drill pipe

Range II or Range III casing

Two sets of fold-out pipe racks

Racks adjust to roll-on or roll-off

Hydraulic clamp – spin-on or spin-off

Wireless remote control

Pipe Skate

Weight & Dimensions Length 54 ft 6 inWidth (transport) 8 ft 6 inWidth (deployed) 47 ft 11 inHeight 4 ft 6 inWeight 40,000 lb

Specifications & Capacity2 7/8 – 8 in diameter pipe and collars4 1/2 – 24 in diameter casing8,000 lb maximum weight 4,000 ft-lb clamping forceUp to 60 pcs. 4 1/2 in pipe on both racks

Using Range III drill pipe saves time and money

8,000 ft of Range II pipe = 267 joints

8,000 ft of Range III pipe = 200 joints

Reduced pipe changes 67 joints

Time saved drilling in 2 hours

Time saved tripping out 2 hours

Total time saved 4 hours

Range III drill pipe also saves manual labor

and enhances crew safety

Pipe Skate

Specifications & Capacity

2 7/8 – 8 in diameter pipe and collars

4 1/2 – 24 in diameter casing

8,000 lb maximum weight (30 ft length)

4,000 ft-lb clamping force

Up to 60 pcs. 4 1/2 in pipe on both racks

Rigging Up - 3 loads - 3 steps - 2 hours

SubstructureDrill

103’ 6”

46’ 2” 54’ 6”

49’

Pipe Handling Advantage

CONVENTIONAL RIGManual slips 2 crew required

Manual tongs 2-3 crew required

Spinning chain 1 crew required manual labor

Hydraulic spinner 1 crew manual labor

Elevators 2 crew manual labor

Standing pipe 2-3 crew –manual man in the mast

PREDATOR

Hydraulic slips Hands free

Iron roughneck Hands free

Top drive Hands free Spins pipe and casing

Top drive Hands free Torques pipe to spec.

Pipe skate Hands free

Lay down rig Hands free Nobody in the mast

-Drilling 6,000 to 10,000 ft wells from the surface to TD

−Exploration and production wells

−Conventional oil, gas and CBM

−Unconventional gas deposits

−Vertical, directional or horizontal

−Mud or under balanced / air

−High pressure DHD air drilling

Applications

-Service and support from the Atlas Copco global network

-Pre-delivery rig up and training at the factory

One Predator supports several deep rigs

A quick, cost effective way to start drilling on a lease

Drilling pre-sets for deeper wells – the “Mixed Fleet Approach”

Predator drills and cases surface and intermediate holes

Predator testing in WV with Dallas Morris

Drilling performed for H&G Energy. This was a 6 hole pad with hole depth to 6000’.

Predator was moved onto location and drilling commenced. Top portion was drilled with 12” hammer and 12 ¼” bit

DMD crew drilled down to 3400’ and set 9 5/8 casing to bottom. After cementing drilling continued with 8” hammer and 8 ½” bit. The lower portion was drilled to a depth of 6000’

Hole was back filled with 9 lb mud and a 14 lb mud plug before moving to next hole.

Project SummeryTop hole was drilled in 32-35 hrs, ROP was 87-97 ft per hr. Fuel consumption averaged 6 GPH.Lower portion was drilled in 30-32 hrs, ROP was 79-81 ft per hr. Fuel consumption averaged 7-8 GPH.Average string weight at 6000’ was around 142,000 lbs.BHA consisted of 1- 8” spiral collar and 6- 6” collars, along with hammer.Support equipment consisted of 3-4 1170 IR air packs and 2 Aerial boosters.

After 3rd hole, logging was suspended due to low deviation. 0.3 – 1.5 over total depth of hole.Currently H&G is clearing another pad due to performance of Predator

A three-component package built in Garland, Texas

−Mobile, self-contained drill rig

−Substructure and rig support system

−Hydraulic pipe skate

Using new technology and innovation to improve production, reduce cost and enhance safety

The Drilling System

We are committed to your superior productivity throughinteraction and innovation.

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