Automation 2013 Mumbai · 2013-10-19 · 2 Automation 2013 Mumbai © 2013 Fieldbus Foundation • Definition • The Business Challenges • The Market Opportunity • ROM as a Next

1 Automation 2013 Mumbai

© 2013 Fieldbus Foundation



• Definition

• The Business Challenges

• The Market Opportunity

• ROM as a Next Generation SCADA Enabler

• ROM Product Development

• Demo Program

• Sponsorship



• Oil & Gas Pipeline SCADA

• Offshore Platforms

• Oil & Gas Fields

• Water & Wastewater SCADA

• Tank Farms & Terminal Automation

• Mining

All are Fastest Growing Marketing in Process



• Plant operations are becoming more geographically dispersed

• Remote operations are moving into more dangerous places where we don’t want to minimize exposure to risk

• Old SCADA systems cannot support the requirements of the new face of remote operations



• Jamnagar: World’s largest single location refinery complex



• Petrobras will spend $236.7 billion from 2013- 2017 developing an estimated 5 billion barrels of reserves.

• Largest planned capex spending in an industry used to spending huge sums.

• New projects in E&P account for over

$147 billion.





• Move from steady state to dynamic

environment • Dynamically changing supply and

demand

• Tighter production specifications

• Increased regulatory pressure

• Increasingly challenging to send operators to remote service areas

Workers Check a Pipeline in China Source: AP



• Systems collect historical data

• End users analyze the data using their tools and their intellect

• End user make decisions about the future based on historical data

• Steady state environment

• “Rigid, hierarchical”: ARC Advisory Group

• Hard wired

• Large degree of customization is often the case

• Run to failure



• What were once transactional variables are now real time variables

• We need automation technologies that provide instant, real time information to respond effectively

• Let’s make decisions on what is really happening, not what happened, or what we think might happen

• Let’s eliminate the significant amount of money spent on customization



• Fieldbus is really a platform for risk management

• We need better traceability, what happened and when? Who did it?

• Avoid sending humans to remote locations where hazards exist

• Remote processes can have a lot of safety interlocks. Fieldbus provides a single solution for both BPCS and safety

• Avoiding even one incident more than pays for the automation investment



• Integrating disparate wireless technologies: Maybe users want to use both?

• Increased security and critical infrastructure protection





0%

5%

10%

15%

20%

25%

30%

35%

Routinecheck

NoProblem

Calibrationshift

Zero Off Pluggedlines

Failed

35%

28%

20%

6% 6% 4%

Source: Shell Global Solutions

63% of maintenance labor results in no action!



10-15 percent 20-40 Percent 20-40 Percent

“Saves” Reduced

Unplanned Shutdowns



• FOUNDATION for ROM can address these key business issues

• Standards based environment that is sustainable

• Significantly reduced lifecycle costs

• Reduced customization

• Increased safety



• FOUNDATION for ROM has the potential to transform remote operations, providing greater reliability and reduced costs.



I/O

Wireless

FOUNDATION for ROM Device

H1

Control Room

Wireless Backhaul Enables Access To Remote Sensors Using Standard Wireless Technologies

Remote Process HSE Wired and Wireless Backhaul

BACKHAUL: WIFI, WIMAX, SATELLITE

CELLULAR, ETC.

HART



• More than a simple protocol

translation gateway

• Capability Can be Embedded into Existing RTUs, Controllers, etc.

• Will be Tested & Registered with Fieldbus Foundation

• We are close to testing and registering our first wave of products!



ConventionalI/O

WirelessHART

H1 HART I/O

ISA100.11a

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

I/O Data

FOUNDATION Infrastructure for Data Management and Diagnostic Information


Transducer Blocks

Transducer Blocks

Transducer Blocks

Transducer Blocks



HSE Wireless Backhaul Conforms to ISA100.15 Host System

Central Control Room Remote Monitoring Station

Etc.

ConventionalI/O

WirelessHART

H1 HART I/O

ISA100.11a

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

I/O Data

FOUNDATION Infrastructure for Data Management and Diagnostic Information


Transducer Blocks

Transducer Blocks

Transducer Blocks

Transducer Blocks





• Easier audit trail and reporting

• Data is time-stamped

• FOUNDATION Fieldbus devices can indicate data quality -- whether signals communicating setpoints, PVs, etc. have good, bad or uncertain quality.

• Structured data and data quality means improved handling of failures when one does happen.

• Failure is alarmed, handled by control algorithm



Failure

Function Check

Out of Specification

Maintenance Required

Failure

Function Check



Failure

Function Check



Failure

Function Check



Plugged Impulse line

Calibration Has Drifted

Device Memory Error

Device Internal Temperature High

H1 + HSE







• Fragmented market with proprietary programmable RTUs – Not Configurable

• Users want configurable DCS style applications support

• Users want support for data quality and automatic fault handling

• Users want products supported by traditional DCS configuration tools

• Users want converged support for wired and wireless busses



• Brings benefits of DCS style integration to the RTU market place

• Can be designed to work over slow, intermittent, or unreliable backhaul links

• Supports change reporting to historian



• Large number of single purpose proprietary networks

• User designed and implemented

• ISA100.15 Backhaul Technology • Multi purpose (mixed use) standardized

technology • Foundation and Vendor support • Applicable in many industries • Uses ISA99 Security Models



• Enables Vendors to fill existing gaps in product and service offerings with support from industry standards and the Fieldbus Foundation

• Vendors can differentiate products and services to add value

• Reduces risk and maximizes opportunity for everyone



• If you Already Support FOUNDATION Fieldbus, Development Costs are Incremental

• You can Embed ROM in Existing Products

• Provides a Leap Forward for SCADA Platforms



Analog Input Analog Output Bias & Gain Control Selector Discrete Input Discrete Output Manual Loader PD Control PID Control Ratio Control

Basic Control

Analog Alarm Arithmetic Deadtime Device Control 8 Channel Discrete Input/Output Flexible Function Block Input Selector Integrator Lead/Lag Setpoint Ramp Generator Signal Characterizer Splitter Timer

Advanced Control

Large Point Count Remote Devices 64 Channel Discrete Input/Output 16 Channel Analog Input/Output Wired HART ® Connectivity Wireless Connectivity Wireless HSE Backhaul Wireless Field Devices

WirelessHART®

ISA100.11a

Remote Operations Management

Safety Instrumented Functions



• Pilot plant at CENPES research facility outside of Rio.

• Largest oil and gas related research center in the southern hemisphere.

• The demo showed full functionality of ROM, including wireless devices integration, remote I/O integration, and wireless backhaul capability.



• “The Fieldbus Foundation’s ROM solution is attractive to us, since we want to gain access to diagnostic information from devices installed at our remote sites,” said Borges. “Petrobras is committed to investing in this type of technology, and is seeking the most effective solutions available in the marketplace.” -- Miguel Borges, Petrobras



• February 2014

• Full functionality of ROM, WirelessHART and ISA100.11a Device Integration

• The largest refinery in the world!









• FOUNDATION for ROM Addresses the Business Requirements for Remote Operations

• A Single, Standard Easy to Manage Infrastructure that Integrated Wireless, Wired Devices, Remote I/O

• Single Standard Backhaul

• Reduces Costs Significantly

• Addresses Shortcomings of Traditional RTU/SCADA Marketplace

• Demos are Proving the Technology Works!

• Interested? Talk to us to get Involved!



Documents

Automation 2013 Mumbai · 2013-10-19 · 2 Automation 2013 Mumbai © 2013 Fieldbus Foundation • Definition • The Business Challenges • The Market Opportunity • ROM as a Next