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Ballast Quality and Breakdown during TampingS. Caleb Douglas, P.E., Ph.D.
Manager Special Projects – Civil GeotechnicalUnion Pacific Railroad
1400 Douglas Street, Stop 0910Omaha, NE 68179
Office: 402-544-3581Email: [email protected]
ABSTRACT
Union Pacific Railroad has prioritized optimizing the life span of ballast material utilized across the system. The quantification of ballast degradation due to tamping is an unknown variable inthe life cycle of ballast. A laboratory test procedure was developed to quantify the degradation of ballast due to tamping and to evaluate the future performance of ballast materials. All thirteen sources of ballast presently used on the UP System were tested. The results of the tamping test results found no correlation to the Los Angeles Abrasion test or particle shape. This studyemphasizes the difficulty of predicting the field performance of ballast in the laboratory and confirms the importance of utilizing hard, dense, and durable ballast which was properly produced, transported, placed, and maintained.
INTRODUCTION
The American Railway Engineering and Maintenance-of-Way Association (AREMA) describes ballast as a selected crushed and graded aggregate material that is placed on the roadbed for the purpose of providing drainage, stability, flexibility, uniform support for the track structure, distribution of track loadings to the subgrade, and facilitating maintenance (1). Ballast materials must be very durable. The ballast used on the Union Pacific Railroad (UP) is generally composed of granite, traprock, quartzite, rhyolite, and basalt. Standard laboratory testing is typically conducted to provide an initial indication of material characteristics and durability. AREMA and UP presently have recommended limiting values for the following laboratory tests: gradation, bulk specific gravity, absorption, clay lumps/friable particles, Los Angeles (LA) Abrasion, sodium sulfate soundness, and flat/elongated particles. AREMA (1) commentary states the LA Abrasion test is a factor in determining the wear characteristics of the ballast material. The LA Abrasion test has long been the primary abrasion, or degradation, laboratorytest in North America (2). Selig and Waters (2) indicate that some railway engineers believe the LA Abrasion test is not sufficient, or even not useful. AREMA (1) commentary additionally states the LA Abrasion test can produce laboratory results which are not representative of the field performance of ballast materials. UP uses the LA Abrasion test plus five times the Mill Abrasion test to evaluate breakdown potential.
The laboratory test procedure described in this paper provides a measure of ballast breakdown from tamping which is an activity that every tie on every railroad system will experience. A laboratory test procedure was developed to quantify the degradation of ballast due to tamping and to evaluate the future performance of ballast materials. The test procedure was developed as part of a broader ballast research program by Union Pacific Railroad to optimize
© AREMA 2013®940
the life span of ballast material. The optimization requires obtaining the most durable ballast for the application coupled with characterizing ballast degradation, or breakdown, cycle. Other recent Union Pacific ballast studies were described by Gehringer et al. (3) and Wnek et al. (4).
Ballast degrades primarily from traffic loading and tamping. Studies by Selig and Waters indicate that 76% of the fouling material on North American railroads is due to ballast degradation compared with 41% of the fouling material on the British Railway system being from ballast degradation (2).
The portion of ballast degradation due to tamping has been studied previously with wide ranging results. British Railways found a 15 to 45% reduction in the 1.5 to 2 inch (38 to 51 mm) particle sizes and an increase from one to five percent in the material passing the 0.5 inch (13 mm) size after 20 consecutive tamping head insertions (2,5). Another study by British Railways found that 4.4 to 8.8 lbs (2 to 4 kg) of material less than 0.5 inch (14 mm) was generated per each tamp, which consisted of a single insertion (2,6). A study from Association of American Railroad field tests found that 20 tamping squeezes resulted in the generation of six and tenpercent fine material in a granite and limestone ballast, respectively (2,7). A 2007 study by Aursudkij found two granites to produce 0.1 and 0.6 lbs (0.05 and 0.25 kg) of minus 0.5-inch (14-mm) material per tamp in a test which consisted of ten tamps (8).
TAMPING TEST PROCEDURE
A full size, Jackson tamping head was mounted inside a loading frame in a custom machine constructed by Ballast Tools. A photograph of the machine is shown in Figure 1. Not shown in the photograph are the computer which controls the test and the external hydraulic pump/reservoir system. The ballast is contained in a box which is handled by a forklift to ease loading and unloading ballast into the test machine. The tie is placed in a bracket on the ballast box frame so that the tie cannot be uplifted during repeated tamping.
The initial testing consisted of a 25-cycle test on each of the 13 UP ballast sources. Additional testing included 3, 12, 50, 62, and 100 cycles on selected ballast sources. All the testswere performed in the dry, except for two 50-cycle tests where the ballast was soaked for 24 hours prior to testing. An overview of the testing procedure follows.
Step 1. Obtain a 350 lb (159 kg) sample of Class 1, mainline ballast.Step 2. Complete an in-the-dry gradation analysis of the ballast sample with the following
sieve sizes: 2.5 in (64 mm), 2 in (51 mm), 1.5 in (38 mm), 1 in (25 mm), 0.75 in (19 mm), and 0.5 in (13 mm). A hand broom was utilized to obtain the fines from the sample container, which was a 55-gallon (208-liter) metal drum. A Gilson vibratory shaker was used for this task. Multiple iterations were required to pass the 350 lb (159 kg) sample through the process.
Step 3. Place the minus 0.5-in (13-mm) material in a separate container. This material was not placed into the tamping testing box for testing.
© AREMA 2013® 941
FIGURE 1. Tamping testing machine.
Step 4. Place all the material larger 0.5 in (13 mm) into the 55-gallon (208-liter) metal drum.Step 5. After all the material is placed in the drum, the sample was mixed by rolling the steel
drum with a fork lift for a distance of 150 ft (46 m) across the laboratory parking lot.Step 6. Place the ballast sample into the ballast box for testing as shown in Figure 2. The
wood tie was clamped in place to the ballast box and the ballast was placed by hand under the wood tie during filling.
Step 7. Place the ballast box in the testing machine and secure the ballast box.Step 8. Complete the required number of tamping cycles. A computer program controlled
the test, the tamping head penetration, and the squeezing pressure. Some of the key considerations in the tamping test were:
Each tamping cycle was a “double tamp.” The double tamp consisted of:o a complete insertion of the tamping tines (Position A to B as shown in
Figure 3),o squeezing and releasing of the tines, o a partial retraction of the tines (Position B to C), o repenetration to depth (Position C to B), o squeezing and releasing of the tines, o and a complete retraction of the tines (Position B to A).Tamping head downward pressure setpoint: 1,800 psi
© AREMA 2013®942
Tamping head squeeze pressure setpoint: 1,800 psiStep 9. Remove the ballast box from the tamping test machine and collect the ballast sample.
A hand broom was utilized to obtain the fines from the ballast box.Step 10. Complete an in-the-dry gradation analysis of the ballast sample with the following
sieve sizes: 2.5 in (64 mm), 2 in (51 mm), 1.5 in (38 mm), 1 in (25 mm), 0.75 in (19 mm), and 0.5 in (13 mm).
FIGURE 2. Placing ballast into the ballast box.
FIGURE 3. Tamping tine position cycle.
Position A Position B Position C
© AREMA 2013® 943
TEST RESULTS
The initial gradations of the mainline ballast for the thirteen ballast sources are shown in Table 1, as well as the UP specification. The samples were obtained at the pits and shipped in 55-gallon, metal drums to the UP laboratory.
The results of the tamping tests are shown in Table 2. Historical reference testing is also included for the LA Abrasion and Flatness/Elongation based on a 3:1 standard. The change in percent passing presented in Table 2 is the increase in finer material from the original gradation for each sieve size as a result of tamping. Figure 4 illustrates the typical ballast breakdown observed during removing the ballast from the box after tamping.
TABLE 1. Initial gradation and UP specification shown in percent passing
Gradation Description
Sieve Size
Mineralogy2.5 in(64 mm)
2 in(51 mm)
1.5 in(38 mm)
1 in(25 mm)
0.75 in(19 mm)
0.5 in(13 mm)
UP Specification 100 90-
100 50-80 10-35 0-10 0-5 Not Applicable
Ballast 1 100.0% 97.9% 62.3% 19.5% 7.4% 2.0% Granite Porphyry
Ballast 2 100.0% 94.5% 55.5% 10.2% 1.7% 0.4% Trachyte and Syenite Porphyry
Ballast 3 100.0% 86.7% 53.1% 14.3% 3.4% 0.9% Rhyolite PorphyryBallast 4 100.0% 89.6% 42.4% 7.4% 2.3% 0.9% Diabase and RhyoliteBallast 5 100.0% 94.9% 73.3% 21.8% 5.0% 2.2% SyeniteBallast 6 100.0% 88.8% 43.9% 12.1% 4.3% 1.1% QuartziteBallast 7 100.0% 99.9% 84.8% 36.0% 14.7% 1.8% RhyoliteBallast 8 100.0% 82.4% 31.3% 6.0% 1.4% 0.8% Rhyolite PorphyryBallast 9 100.0% 84.6% 57.3% 31.2% 18.2% 5.5% GabbroBallast 10 100.0% 89.7% 50.7% 10.2% 2.6% 0.8% Basalt (Traprock)Ballast 11 100.0% 97.7% 69.9% 33.3% 12.7% 0.7% Basalt
Ballast 12 100.0% 92.7% 69.6% 32.6% 13.1% 2.5% Basalt/Diabase (Traprock)
Ballast 13 100.0% 93.9% 62.5% 25.5% 11.3% 2.4% Granite
© AREMA 2013®944
TABLE 2. Percent passing change in gradation from initial for various tamping cycles.
Ballast Source
Number of Tamping Cycles
Sieve Size Reference Testing2 in(51 mm)
1.5 in(38 mm)
1 in(25 mm)
0.75 in(19 mm)
0.5 in(13 mm)
LA Abrasion
Flat/ Elong(%)
Ballast 1 25 0.7% 5.7% 9.9% 8.4% 6.0% 9.0 3.6
Ballast 2 25 1.2% 6.0% 7.8% 6.0% 3.9%13.6 0.9
100 1.3% 11.1% 17.9% 15.2% 10.7%
Ballast 3 25 3.1% 7.1% 10.1% 8.5% 5.8%16.4 1.8
100 2.9% 13.7% 22.4% 21.5% 16.2%
Ballast 4
3 1.0% 2.0% 1.5% 0.9% 0.6%
9.8 3.112 1.5% 5.2% 4.8% 3.6% 2.6%25 3.4% 8.2% 10.0% 7.8% 6.0%62 (Dry) 4.2% 16.0% 15.9% 12.8% 9.9%50 (Wet) 4.9% 16.7% 16.5% 14.2% 11.0%
Ballast 5 25 1.1% 4.9% 10.3% 9.0% 6.0% 18.5 0.0Ballast 6 25 0.9% 7.8% 9.2% 7.7% 5.9% 15.2 0.3
Ballast 7
3 0.0% 0.0% 1.2% 2.0% 1.7%
12.7 5.812 0.0% 1.2% 4.8% 5.9% 4.9%25 0.0% 3.1% 9.2% 10.1% 8.8%62 (Dry) 0.0% 3.2% 14.3% 19.3% 16.3%50 (Wet) 7.5% 3.1% 13.6% 15.5% 13.5%
Ballast 8
3 1.8% 3.1% 2.2% 1.6% 1.2%
15.5 3.512 4.3% 8.8% 5.7% 4.0% 2.6%25 5.7% 12.6% 10.0% 8.1% 5.8%62 (Dry) 13.7% 27.6% 18.9% 14.8% 11.4%50 (Wet) 9.8% 20.0% 13.8% 11.2% 8.4%
Ballast 9 25 3.7% 6.6% 6.8% 7.3% 6.5% 11.0 0.1Ballast 10 25 4.2% 9.9% 8.9% 6.9% 4.7% 11.9 1.8
Ballast 1125 0.9% 3.7% 5.4% 5.1% 3.1%
8.8 0.162 0.1% 3.6% 6.2% 7.2% 5.1%100 1.0% 5.1% 10.3% 11.0% 7.5%
Ballast 12 25 1.7% 5.0% 10.6% 11.7% 9.2%10.4 0.3
100 3.8% 11.3% 18.9% 21.6% 17.8%
Ballast 1325 1.4% 4.7% 7.8% 8.1% 6.5%
19.1 0.750 1.8% 11.1% 12.7% 11.5% 8.9%100 1.5% 12.4% 17.7% 18.1% 15.8%
© AREMA 2013® 945
FIGURE 4. Typical ballast degradation observed after 50 tamping cycles.
With regard to settings during the test procedure, the tamping head downward pressure setpoint was 1,800 psi (12,400 kPa) and generally required 1,300 to 1,400 psi (9,000 to 9,600 kPa) to penetrate the ballast to depth. The tamping head squeeze pressure setpoint was 1,800 psi (12,400 kPa) and was approximately 2,000 psi (13,800 kPa) during squeezing while testing.
ANALYSIS AND DISCUSSION
The results are presented as the change in percent passing as this allowed normalization of the data. Attempts to correlate the data based on the amount of material generated at each sieve size were skewed due to the variations in the initial gradation. The initial gradations tend to be representative of the gradations produced at the quarries and the focus of the study was on the performance of each material based on actual gradations. A laboratory prepared sample to an exact gradation from each ballast source was not the intent of the study, but would likely provide a more precise comparison between the ballast materials.
Table 3 provides the average change in percent passing for 1 in (25 mm), 0.75 in (19 mm), and 0.5 in (13 mm), as well as the rate of change per double tamp. Similar gradationchanges and trends were observed for the three particle sizes shown in Table 3. The rate of degradation was shown to decrease as the number of tamping cycles increases. Considering the percent passing the 0.5-in (13-mm) size at 25 cycles had an average rate of degradation of 0.24 percent and the sample weighed 350 lbs (159 kg), 0.8 to 0.9 lbs (0.36 to 0.41 kg) of minus 0.5-in (13 mm) material is generated per tamp. This result is comparable to the results from the 1975British Railways study (2,5), the 1989 AAR study (2,7), and the 2007 Aursudkij study (8).
© AREMA 2013®946
TABLE 3. Average percent passing change in gradation and rate of change for tamping cycles.
Number of Tamping Cycles
Sieve Size1 in (25 mm) 0.75 in (19 mm) 0.5 in (13 mm)
%Change
Rate (% Change per tamp)
%Change
Rate (% Change per tamp)
%Change
Rate (% Change per tamp)
12 5% 0.42% 4% 0.37% 3% 0.28%25 9% 0.36% 8% 0.32% 6% 0.24%62 14% 0.22% 14% 0.22% 11% 0.17%100 17% 0.17% 17% 0.17% 14% 0.14%
Many researchers have attempted to correlate ballast durability to the LA Abrasion Number as discussed previously. Figures 5 and 6 illustrate relationship between the tamping testing completed in this study with the LA Abrasion Number, and flatness and elongation, respectively. No statistically valid relationship between these parameters could be established based on the tamping test data.
Ballast Numbers 2 and 11 produced the least amount of minus 0.5-inch (13-mm) materialfor the 25-cycle tests and the 100-cycle tests. Minus 0.5-inch (13-mm) material for Ballasts 2and 11 from the 100 cycle tests were passed through a No. 80 sieve and observed under a microscope. The fine sand size particles shown in Figure 7 remain sub-angular to sub-roundwith regard to roundness for these best performing materials.
FIGURE 5. Change in percent passing in relation to LA Abrasion Number based on 25 cycle testing.
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Cha
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in P
erce
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assi
ng
LA Abrasion Number
1-inch particle size1/2-inch particle size
© AREMA 2013® 947
FIGURE 6. Change in percent passing in relation to flatness and elongation based on 25 cycle testing.
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
Cha
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Flatness and Elongation (%)
1-inch particle size1/2-inch particle size
Ballast 20.025 in (0.64 mm)
© AREMA 2013®948
FIGURE 7. Particle images for Ballast 2 and 11 at 700x magnification after 100 tamping cycles.
The three tests where the ballast was soaked for 24 hours did not significantly change the test results from the dry test. This would support the hypothesis that the influence of water on degradation in the field is likely linked to the properties of the abrasive slurry that forms from the combination of the water and the fines coupled with the pumping action resulting from dynamic loading.
UP presently utilizes very hard ballast from thirteen sources with the highest LA Abrasion number being 19. This study and many of the previous studies have focused onlaboratory prediction of ballast performance based on hardness and durability. Obtaining harder ballast for use on the UP system does not appear feasible. Increasing ballast performance in the future will require optimization of gradation, particle shape, texture, and mineralogy. The tamping test can be extended to evaluate the influence of these factors on performance. With regard to suggested practice, the 25-cycle test results shown in Figures 5 and 6 tend to support establishing a preliminary limit of 6 percent for the 0.5-inch (13 mm) particle size for the change in percent passing during the tamping test with regard to testing for future ballast suppliers.
CONCLUSIONS
A laboratory test for predicting the performance of ballast materials in track was developed at the UP laboratory. The testing resulted in a rate of change for the percent passing ranging from 0.24 to 0.36% for 1 in (25 mm), 0.75 in (19 mm), and 0.5 in (13 mm) particles. A decrease in the rate of degradation was observed for increasing tamping events. The tamping test data could not be correlated to the LA Abrasion number or particle flatness/elongation. This study emphasizes the difficulty of predicting the durability of ballast in the laboratory and confirms the importance of utilizing hard, dense, and durable ballast which was properly produced, transported, placed, and maintained.
Ballast 11
0.025 in (0.64 mm)
© AREMA 2013® 949
REFERENCES(1) AREMA (2013). “Ballast,” Manual for Railway Engineering, Chapter 1, Part 2, Lanham,
Maryland.(2) Selig, E.T., and Waters, J.H. (1994). Track Geotechnology and Substructure Management,
Thomas Telford, London.(3) Gehringer, E., Read, D., and Tutumluer, E. (2012). “Characterization of Ballast
Performance in Heavy Axle Loading (HAL),” Proceedings of AREMA 2012 Conference, Chicago, IL.
(4) Wnek, M.A., Tutumluer, E., and Moaveni, M. (2013). “Investigation of Aggregate Properties Influencing Railroad Ballast Performance,” 92nd Annual Meeting of the Transportation Research Board, Washington, DC, January 13-17.
(5) Burks, M.E., Robson, J.D., and Shenton, M.J. (1975). “Comparison of Robel Supermat and Plasser 07-16 Track Maintenance Machines,” Tech. Note TN SM 139, British Railways Board R&D Division, December.
(6) Wright, S.E. (1983). Damage Caused to Ballast by Mechanical Maintenance Techniques,British Rail Research Technical Memorandum TM TD 15, May.
(7) Chrismer, S.M. (1989). Track Surfacing with Conventional Tamping and Stone Injection,Association of American Railroads Research Report No. R-719, Chicago, IL, March.
(8) Aursudkij, B. (2007). A Laboratory Study of Railway Ballast Behavior Under Traffic Loading and Tamping Maintenance, Doctor of Philosophy Thesis, The University of Nottingham, September.
BIOGRAPHICAL SKETCH
Caleb Douglas is a Manager Special Projects Civil – Geotechnical for the Union Pacific Railway. He has system wide responsibilities for geotechnical aspects, primarily supporting Maintenance of Way projects. Caleb joined Union Pacific after practicing as a geotechnical consultant in the southeast United States for 10 years. Dr. Douglas holds degrees from Mississippi State University and Iowa State University. Caleb is a registered professional engineer and is a member of AREMA Committee 1.
© AREMA 2013®950
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© AREMA 2013® 951
September 29 – October 2, 2013Indianapolis, IN
Fast Facts• Commodity Revenue $15.5 B
• Route Miles 32,200 in 23 States
• Employees 49,000
• Customers 25,000
• Locomotives 8,700
Union Pacific System
Portland
Oakland
LA
Calexico
Nogales El Paso
Seattle
Eagle Pass
SLC
Eastport
Brownsville
Houston
KC
St. Louis
Omaha
Twin Cities
Duluth
Denver
Laredo
Dallas
Memphis
Chicago
NewOrleans
September 29 – October 2, 2013Indianapolis, IN
Introduction
Ballast breakdownSelig and Waters found that 76% of the fouling material on North American railroads was due to ballast degradation
Traffic LoadingTamping
September 29 – October 2, 2013Indianapolis, IN
Problem Statement
Quantification of ballast breakdown due to tamping
Ballast fouling = traffic damage + tamping damage
Development of laboratory test to predict ballast performance in the field
Tests, such as LA Abrasion and Mill Abrasion, have not been good predictors of performance
+ tamping damage
September 29 – October 2, 2013Indianapolis, IN
Ballast Life Cycle
S t b 29 O t b 2 2013
y
September 29 – October 2, 2013Indianapolis, IN
Degradation Accumulation
Degradation
Time
Tamping
Tamping
Tamping
Tamping
September 29 – October 2, 2013Indianapolis, IN
Degradation Trends
S t b 29 O t b 2 2013
g
IncreasedTraffic
DecreasedTraffic
© AREMA 2013®952
September 29 – October 2, 2013Indianapolis, IN
Tamping Test Equipment
Jackson tamping head
September 29 – October 2, 2013Indianapolis, IN
Test Procedure
Obtain 350 lb (159 kg) mainline ballast. Complete an in-the-dry gradation analysis of the ballast sample with the following sieve sizes:
2.5 in (64 mm), 2 in (51 mm), 1.5 in (38 mm), 1 in (25 mm), 0.75 in (19 mm), and 0.5 in (13 mm).
September 29 – October 2, 2013Indianapolis, IN
Test Procedure (Cont.)
Place the minus 0.5-in (13-mm) material in a separate container. Mix by rolling in 55-gallon drumPlace into the ballast box
September 29 – October 2, 2013Indianapolis, IN
Test Procedure (Cont.)
Complete the required number of tamping cycles.
A computer program controlled the test, the tamping head penetration, and the squeezing pressure.
Tamping head downward pressure: 1,800 psiTamping head squeeze pressure: 1,800 psi
Each tamping cycle was a “double tamp”Remove ballast and complete in-the-dry gradation
September 29 – October 2, 2013Indianapolis, IN
Double tamp cycle
1 cycle is 1 “double tamp”A – B – C – B – A sequencePosition A Position B Position C
September 29 – October 2, 2013Indianapolis, IN
Tamping Test in Progress
© AREMA 2013® 953
September 29 – October 2, 2013Indianapolis, IN
Ballast after testing
September 29 – October 2, 2013Indianapolis, IN
Initial GradationsGradation
Description
Sieve Size
Mineralogy2.5 in(64 mm)
2 in(51mm)
1.5 in(38mm)
1 in(25 mm)
0.75 in(19 mm)
0.5 in(13 mm)
UP Specification
100 90-100 50-80 10-35 0-10 0-5 - - -
Ballast 1 100.0% 97.9% 62.3% 19.5% 7.4% 2.0% Granite Porphyry
Ballast 2 100.0% 94.5% 55.5% 10.2% 1.7% 0.4%Trachyte and Syenite
PorphyryBallast 3 100.0% 86.7% 53.1% 14.3% 3.4% 0.9% Rhyolite PorphyryBallast 4 100.0% 89.6% 42.4% 7.4% 2.3% 0.9% Diabase and RhyoliteBallast 5 100.0% 94.9% 73.3% 21.8% 5.0% 2.2% SyeniteBallast 6 100.0% 88.8% 43.9% 12.1% 4.3% 1.1% QuartziteBallast 7 100.0% 99.9% 84.8% 36.0% 14.7% 1.8% RhyoliteBallast 8 100.0% 82.4% 31.3% 6.0% 1.4% 0.8% Rhyolite PorphyryBallast 9 100.0% 84.6% 57.3% 31.2% 18.2% 5.5% GabbroBallast 10 100.0% 89.7% 50.7% 10.2% 2.6% 0.8% Basalt (Traprock)Ballast 11 100.0% 97.7% 69.9% 33.3% 12.7% 0.7% Basalt
Ballast 12 100.0% 92.7% 69.6% 32.6% 13.1% 2.5%Basalt/Diabase
(Traprock)Ballast 13 100.0% 93.9% 62.5% 25.5% 11.3% 2.4% Granite
September 29 – October 2, 2013Indianapolis, IN
FindingsAverage increase in particle sizes
25 cycle testing indicate 0.8 to 0.9 lbs (0.36 to 0.41 kg) of minus 0.5 in (13 mm) is generated per tamp.
Number of Tamping Cycles
Sieve Size1 in (25 mm) 0.75 in (19 mm) 0.5 in (13 mm)
%Change
Rate (% Change
pertamp)
%Change
Rate (% Change
pertamp)
%Change
Rate (% Change
pertamp)
12 5% 0.42% 4% 0.37% 3% 0.28%25 9% 0.36% 8% 0.32% 6% 0.24%62 14% 0.22% 14% 0.22% 11% 0.17%100 17% 0.17% 17% 0.17% 14% 0.14%
September 29 – October 2, 2013Indianapolis, IN
Poor Correlation with LA Abrasion
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Cha
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LA Abrasion Number
1-inch particle size1/2-inch particle size
September 29 – October 2, 2013Indianapolis, IN
Poor Correlation with Flatness and Elongation
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
Cha
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Flatness and Elongation (%)
1-inch particle size1/2-inch particle size
September 29 – October 2, 2013Indianapolis, IN
Particle Shapes after testing
Ballast 2 after 100 cycles
© AREMA 2013®954
September 29 – October 2, 2013Indianapolis, IN
Particle Shapes after testing
Ballast 11 after 100 cycles
September 29 – October 2, 2013Indianapolis, IN
Influence of water
Three tests were conducted after soaking the ballast for 24 hours.Soaking did not significantly change the test results from the dry test.This would support the hypothesis that:
the influence of water on degradation in the field is likely linked to the properties of the abrasive slurry coupled with the pumping action resulting from dynamic loading.
September 29 – October 2, 2013Indianapolis, IN
ConclusionsRate of change for the percent passing ranging from 0.24 to 0.36% for 1 in (25 mm), 0.75 in (19 mm), and 0.5 in (13 mm) particles. 0.8 to 0.9 lbs (0.36 to 0.41 kg) of minus 0.5-in (13 mm) material generated per tampDecrease in the rate of degradation was observed for increasing tamping events. The tamping test data could not be correlated to the LA Abrasion number or particle shape. Further studies are required to determine test relationship with performance.
September 29 – October 2, 2013Indianapolis, IN
Questions
© AREMA 2013® 955