Basic FEM Webinar 2011

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    Introd uc tion to Finite Elem ent Ana lysisDesign, Analysis, and Simul ation

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    Or lots of trian les? Introduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00439 = 2558 psi

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    Still too stiff

    Still low Wrapping Up Wrapping Up Wrapping Up 4-node triangles are too stiff you can use them here and

    there in a model, but you dont want a whole model made from them.

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    ,preferentially take the load.

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    Introduction Introduction Introduction FEA Process FEA Process FEA Process

    How about bad elements?An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    =

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes Bad, but not too bad .

    = 2194 psiWrapping Up Wrapping Up Wrapping Up

    Same

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    How about bad elements with QUADRs?

    Introduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00481 = 2937 psi

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    Much better

    Very much better

    Wrapping Up Wrapping Up Wrapping Up

    QUADR elements tolerate distortions much better then QUAD4s

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    What about solid elements? Introduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00499 = 2479 psi

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    Great for one elment!

    Not too bad here either Wrapping Up Wrapping Up Wrapping Up

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    Or lots of solid elements Introduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00501

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    Very nice

    = 3006 psi Wrapping Up Wrapping Up Wrapping Up Very nice too.

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    Introduction Introduction Introduction FEA Process FEA Process FEA Process Why does everyone tell me to avoid TET4 elements? An Example An Example An Example

    Complicated Complicated Complicated Models Models Models Choosing

    = .00127Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    As bad as triangles

    Recall that TET elements, like triangles, have different formulations

    Wrapping Up Wrapping Up Wrapping Up

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    Lots of TET elements? Introduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00385

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    = 2330 psi

    Wrapping Up Wrapping Up Wrapping Up Still bad

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    Introduction Introduction Introduction FEA Process FEA Process FEA Process

    But what if I use parabolic TET10 elements? An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00490

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    Not bad for a single element!

    = 2403 psiMost meshers automatically create these instead of TET4 elements!

    Wrapping Up Wrapping Up Wrapping Up Not great, but not terrible

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    s ng e e emen s goo or sp acemen , u more are nee e or s ress

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    And with lots of them Introduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    = .00501=

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    This is a very good answer, but it required 4129 grids!!!

    Wrapping Up Wrapping Up Wrapping Up

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    A fine mesh cures many ills Introduction Introduction Introduction FEA Process FEA Process FEA Process

    It takes a lot of tets to get the right answer Parabolic tets can help a lot, especially for

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing

    distorted geometries and places where youare forced into tets

    Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    ,

    but still give bad stresses Its ust hard to et ood stresses be

    Wrapping Up Wrapping Up Wrapping Up

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    One last conclusion: Introduction Introduction Introduction FEA Process FEA Process FEA Process The structure looked like a beam The beam model ave the best

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    answers with the fewest numberof elements

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes Wrapping Up Wrapping Up Wrapping Up

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    Now lets revisit step 7, getting Introduction Introduction Introduction FEA Process FEA Process FEA Process results FEM codes really only calculate Gauss

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Nastran has no mechanism to get the GaussPoint stresses

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    Nastran interpolates to get centroid values

    Nastran extrapolates to get element cornerresults

    Wrapping Up Wrapping Up Wrapping Up

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    calculated by each element for its own nodes

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    Post-Processors plot nodal results Introduction Introduction Introduction FEA Process FEA Process FEA Process The extrapolation usually produces

    different values from different

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    elements for the same nodes Element results therefore must be

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    single value for the plot Consider this example

    Wrapping Up Wrapping Up Wrapping Up

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    This is a t ical element Introduction Introduction Introduction FEA Process FEA Process FEA Process N4 N3

    G4 G3

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Centroid Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    N1 N2

    G2 Wrapping Up Wrapping Up Wrapping Up

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    Results are re orted at element Introduction Introduction Introduction FEA Process FEA Process FEA Process corners and centroids like this:

    100 90

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    80

    G4 G3 Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    G1 G2

    Wrapping Up Wrapping Up Wrapping Up

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    Consider another element connected Introduction Introduction Introduction FEA Process FEA Process FEA Process to this element:

    100 90 110 125

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    80

    G4 G3

    95

    G4 G3 Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    G1 G2G1 G2

    Wrapping Up Wrapping Up Wrapping Up

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    And at the connected nodes, the Introduction Introduction Introduction FEA Process FEA Process FEA Process elements have differentanswers!

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    This is typical (and not necessarilywrong)

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    processor, it is necessary to comeup with some best guess

    Wrapping Up Wrapping Up Wrapping Up

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    Some t ical wa s to do this: Introduction Introduction Introduction FEA Process FEA Process FEA Process Average the connected elements

    110+100/2 = 105

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Most common default method Stress Averaging

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    Pick the largest Max(110,100) = 110

    Wrapping Up Wrapping Up Wrapping Up

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    This is fine as long as the elements Introduction Introduction Introduction FEA Process FEA Process FEA Process are the same thickness and that theresults are something that makes

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    v x But if they are different?

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    Wrapping Up Wrapping Up Wrapping Up

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    A beam made from plates of twoIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    t c nesses: An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes

    this:

    Wrapping Up Wrapping Up Wrapping Up

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    The moral of the stor isIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    Be careful with what you plot Smooth contours look nice but may

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    hide high stresses Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes Wrapping Up Wrapping Up Wrapping Up

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    Look at the real element results! Dont avera e ad acent elements es eciall if the

    Introduction Introduction Introduction FEA Process FEA Process FEA Process

    are different thicknesses or materials An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Elements Elements Elements Interpreting Results FEM Codes FEM Codes FEM Codes Wrapping Up Wrapping Up Wrapping Up

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    Not all FEM Codes are created equallyIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    Linear codes optimized for infinitesimal

    displacements

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    [K] changes during solution Implicit codes statics, build and solve [K] -1

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes , e ,

    Eulerian codes for fluids (constant volume) Thermal codes heat transfer

    Wrapping Up Wrapping Up Wrapping Up

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    Infinitesimal displacementsIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    e mo on o e no e sinconsequential to the solution of theproblem

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Large displacements The motion of the nodes changes the

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes

    so u on

    Example fixed-fixed beam Bouncing ball

    Wrapping Up Wrapping Up Wrapping Up

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    Cantilever beamIntroduction Introduction Introduction FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Tip motion does not affect root loadsignificantly for small displacements

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes

    ect s proport ona to s n t eta

    =~ 0 for small deflections (

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    Fixed-Fixed Beam Introduction Introduction Introduction

    FEA Process FEA Process FEA Process An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Initially no bending, no axial load all shear Once center deflects, bending and axial loads

    appear and grow

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes

    Becomes primary load path!

    Motion of the beam center affects the responsessignificantly

    Wrapping Up Wrapping Up Wrapping Up

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    An ID code will not show this effect!

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    Linear Most FEM codesIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    including NEi Nastran do this) Stiffness matrix sta s the same for

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    the entire solution Single unique static solution

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes

    Loads can be applied in any order

    Unique steps for other solutions

    Wrapping Up Wrapping Up Wrapping Up

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    , ,

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    Introd uc tion to Finite Elem ent Ana lysisDesign, Analysis, and Simul ation

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    Implicit (NEi Nastran or NEi Fusion)Introduction Introduction Introduction FEA Process FEA Process FEA Process

    u s ness an mass ma r ces assem e ansolved

    Variety of solutions

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    , ,

    Explicit (NEI Explicit for example) Solved at element level no big matrices

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes

    n y trans ent so ut on ava a e

    Good for highly nonlinear problems Good for very large models

    Wrapping Up Wrapping Up Wrapping Up

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    In general, the finite element method Introduction Introduction Introduction

    FEA Process FEA Process FEA Process described by partial differentialequations

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Thermal Analysis

    Fluid flow/wave propagation

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results FEM Codes FEM Codes FEM Codes

    Electromagnetic

    Dynamics

    Wrapping Up

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    Example: Steady-state heat conductionIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    Replace the structural stiffness matrix withthe matrix of thermal conductivities

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    = ,conductivity and T is temperature

    Single DOF at each node (temperature)

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results Wrapping Up

    This is why most FEM codes also do thermalproblems!

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    K. J. Bathe

    Finite Element Procedures in Engineering AnalysisIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    ren ce- a , R. D. Cook

    Concepts and Applications of Finite Element AnalysisJohn Wiley & Sons, 1989

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Harry G. ShaefferMSC/NASTRAN PRIMER, 1998

    Richard H. MacNeal

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results Wrapping Up

    O. C. Zienkiewicz

    The Finite Element MethodMcGraw-Hill, 1994

    1-77-NastranNEi Sensitive/Proprietary

    www.NEiSoftware.com J.N. Reddy

    An Introduction to the Finite Element MethodMcGraw-Hill, 1984

    Introd uc tion to Finite Elem ent Ana lysisDesign, Analysis, and Simul ation

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    Now you should be somewhatIntroduction Introduction Introduction FEA Process FEA Process FEA Process

    familiar with some FEM buzzwords: Gauss Points

    An Example An Example An Example Complicated Complicated Complicated Models Models Models Choosing Choosing Choosing

    Shape Functions Continuity

    Elements Elements Elements Interpreting Interpreting Interpreting Results Results Results Wrapping Up

    Large Displacements

    1-77-NastranNEi Sensitive/Proprietary

    www.NEiSoftware.com

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