Battery charger.pdf

THISAPPD.CHKD.DRAWNDATE

APPD.DATEREMARKSECO

M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.

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SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath

2000012743 DT:28.03.20131

24.04.13GKLHMKNDK 2PBLRS/000002/13-14

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M/s AMARA RAJA POWER SYSTEMS LTMITED Karakambadi 517520, Tirupathi, Andhra Pradesh,India Phone : 0877-2265000 Fax : 0877-2285600 / 2285899 Website:www.amararaja.co.in

BATTERY CHARGER CUM DC DISTRIBUTION BOARD PANEL(CE MARKED) CUSTOMER M/S TRIVENI TURBINE LTD.

PROJECT NAME 8.1MW-6.3KV TG SET.

CLIENT M/S NATRON HAYAT D.O.O PULP & PAPER MILL.BOSNIA

MANUFACTURER AMARA RAJA POWER SYSTEMS LTD

PO NO 2000012743 DTD: 28.03.2013

JOB NO 0028-13

SO NO PBLRS/000002/13-14

QUANTITY 1 No

02charger panel is CE marked


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INDEX

SL NO Drawing No Revision Sheet No DescriptionAPL-0028-13

APL-0028-13

APL-0028-13

APL-0028-13

APL-0028-13

APL-0028-13

APL-0028-13

BOM-0028-13

SCH-0028-13

DID-0028-13

1

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TITLE PAGETABLE OF CONTENTSGENERAL DESCRIPTIONTECHNICAL SPECIFICATION TECHNICAL DATA SHEETTECHNICAL DEVIATIONS /CHARGER THEORYARP STANDARD SUB-VENDOR LISTBILL OF MATERIALSSCHEMATIC DRAWINGS

DIMENSIONAL DRAWINGS

JUSTIFICATIONS

(INCLUDING BLOCK DIAGRAM)

000000000000000000

00

00

1

23

4 to 78 to 9

1011 to 13

1415 to 19

20 to 25

26 to 28

charger panel is CE marked

APL-0028-13


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2000012743 DT:28.03.20133

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The Battery Charger is for charging the Battery in various modes and at the same time to meet GENERAL DESCRIPTION

the Load requirement. The system consists of two Battery Chargers (Float and Float cum Boost Chargers) with interlocking contactor circuit and built in DCDB. Each Battery Charger consists of Double Wound Charger Input Transformer, Rectifier Bridge Circuit, Filter Circuit, Common Alarm Indicator and Interlocking Circuit. For clear understanding, refer the enclosed Functional Block Diagram

During normal operation, the Mode Selector Switch remains in AUTO position where the Float Charger supplies Load current and Battery Trickle charging requirement and the Float cum Boost Charger remains in OFF condition. Whenever the Battery requires Boost charging, the same can be selected by throwing the AUTO/FLOAT/BOOST Selector Switch to BOOST mode in Float cum Boost Charger. Also, provision is available to select the charging modes Float/Boost automatically and manually by keeping the same switch in AUTO/ FLOAT/BOOST position.

The Battery Chargers work on 400V AC, Three Phase, 50 Hz. supply. The Chargers are capable of delivering the full rated Load at the specified voltage at output terminals. This voltage is maintained for AC input variation of +10%, -10% and Load variation from 0-100% full LoadThe Battery Chargers, FC & FCBC and DCDB are housed in a single cabinet of free standing sheet steel construction. The cabinets are provided with front and back doors for easy accessibility. All AC input and DC output Circuit Breakers of Float and Float cum Boost Chargers with built-in DCDB are provided inside the cubicle at appropriate place for easy accessibility and maintenance. Panel Meters, Meter Selector Switches and Mimic Panel are provided on the front panel of the cabinet and also cable entry is provided at front bottom of the cabinet. By opening the front bottom door, one can reach the termination easily.

-- charger panel is CE marked


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2000012743 DT:28.03.20134

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TECHNICAL SPECIFICATION

Type : Float & Float cum Boost Charger Rating : 110V/55A FC & 60A FCBC (Suitable for 55 Cells of 110V/300AH VRLA Battery)

(Full Wave, Full Controlled)

3. METERS Following Digital type meters of 48x 96 Sq.mm with will be provided in the system for measuring the respective parameters1. AC Voltmeter with Selector Switch2. DC Voltmeter with Selector Switch (FC / FCBC / BATTERY)

1. AC INPUTa. Voltage 400VAC 10% b. Frequency 50Hz 5%

c. Phase, Wire 3 Phase, 4 Wire2. DC OUTPUT

i. Voltage 123.75V DC adjustable by +2%, -5% ii. Regulation Better than 1% of set value

iii.Ripple Less than 3% RMS

:::

iv. Current 55Ab. Float Cum Boost Charger

a. Float Charger

i. Float Voltage 123.75V DC adjustable by +2%, -5%ii. Boost Voltage 126.5V DC adjustable by +2%, -5%

iii. Regulation Better than 1% of set value iv. Ripple Less than 3% RMSv. Current 60A

c. System Output Max. 123.75V DC 1% (At Load Terminals) d. Efficiency Not less than 75% at full Load

::::

:::::

::



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2000012743 DT:28.03.20135

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3. DC Ammeter for both FC & FCBC4. Battery Ammeter (Center Zero)5. Load Side Voltmeter6. Load Side Ammeter

4. INDICATIONS : 1. Pilot Lamps will be provided for the following condition:

AC I/P Available (R, Y, B) [common for both FC & FCBC]

Led Indication will be provided for the below conditiona.Battery Reverse Polarity

2.Long life LED indicators will be provided for the following conditions with audio alarm for abnormal conditions:I. In both FC & FCBC

a.Charger ONb.Charger Over Load*c.Charger Fail

II. Common for both FC & FCBCa.DC Over Voltage*b.DC Under Voltage*c.Battery Earth Fault*d.Mains Faile.DC Contactor ONf.Phase Fail.g.FCBC on Boost

Group Alarm Potential Free Contacts will be provided for Remote Alarm and same will be wired to a terminal block for Customer / Remote connection.

h.FCBC on Float


* Indicates that Individual PFC will be wired upto terminal block for customer remote monitoring purpose.


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5. PROTECTIONS : Following Protections will be provided in the system: 1. AC Input MCB for both FC & FCBC2. DC Output MCCB for both FC & FCBC3. Fast Semiconductor Fuses for both FC & FCBC Rectifier Bridge4. Over Voltage Cutback for both FC & FCBC5. Charger Over Load for both FC & FCBC6. Battery Input MCCB7. Battery Earth fault8. Battery Reverse Polarity9. Dc Under Voltage10.Charger Current Limit (105% of rated value)

6. CONTROLS & SWITCHES : Following Controls & Switches will be provided in the system: 1. AC input MCB for both FC & FCBC2. DC Output MCCB for both FC &FCBC3. Auto /Manual Float /Manual Boost Mode Selector Switch4. Float Voltage Variable Potentiometers for both FC & FCBC5. Boost Voltage Variable Potentiometer for FCBC6. Lamp Test Push Button7. Alarm Silence Push Button8. Heater Power Supply ON / OFF Toggle Switch 9. Door Lamp Power Supply ON/OFF Toggle Switch 10 Socket Power Supply ON/OFF Toggle Switch 11.DC Voltmeter Selector Switch & AC Voltmeter selector switch

7. SPECIAL FEATURES : The following features are provided in the system.1. Soft start on DC side.2. Class-F insulation for all magnetics.3. Automatic voltage regulation using digital controlled logic.4. Filter circuit to limit ripple 5. Built in auto phase reversal of operation6. Automatic Float to Boost and vice versa change over based on current drawn by Battery.



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8. DCDB : Built-in DC Distribution Board

Outgoing Feeders : 100A 2P MCCB 1 No.16A 2P MCB 4 Nos.

9. GENERAL

1. Cabinet : Freestanding cabinet, floor mounting type, sheet steel Construction, easy access for installation and maintenance, cable entry at Front Bottom of the cabinet.

2. Cabinet Dimensions : As per G.A drawings enclosed

3. Paint : EXT: RAL-7035

INT : BRIGHT WHITE

4. Protection class : IP42 as per IS 2147

5. Temperature range of operation : 0-50C

6. Relative humidity : 0 - 95% non-condensing

7. CRCA Sheet Thickness : 2.5 mm for load bearing sections & 2.0mm for non-load bearing sections.

8. Earth Bus Bar (Tinned Copper) : 25 x 6 Sq.mm

10A 2P MCB 6 Nos.



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Technical Data Sheet for Battery Charger SL NO

Charger Type & Model 1 Amar Power Charge & Full wave, Full controlled

Regulation for 0 to 100% Load condition 1% of set value 2 +10%, -15% supply voltage variation Voltage adjustment range 3

Boost VoltageFloating

110V-126.5V

110V-123.75VOutput current adjustment range4 80-105% of set value

Percent ripple at rated current5


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2000012743 DT:28.03.20139

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Make of power circuit devices :12

a. Isolators (Circuit Breakers)

b. Fast acting Thyristor fuses

c. Contactors

d. Thermal over Load relay

Weight of Charger 13 Approximately 425 Kgs

Nos. of Thyristor in Float mode14 6 Nos

Nos. of Thyristor in Float cum Boost mode15Fast acting semiconductor fuses considered 16Quantity of above type of fuses in Float mode

Quantity of above types fuses in Boost mode.

YES

Please refer enclosed ARP Standard Sub-vendor list.

Not applicable

6Nos

1718

3 Nos3 Nos

Please refer enclosed ARP Standard Sub-vendor list.



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TECHNICAL DEVIATIONS / JUSTIFICATIONS

CLAUSE NO. DEVIATION / JUSTIFICATION

7 - Meters Indicating meters shall be of 48X96mm2 instead of 96X96 mm2

18-Scope of supply Cable glands are not in Amara Raja scope of supply.


20 - Painting Battery Charger cabinet painting process will be powder coating followed by 9-Tank cleaning method instead of namel painting


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2000012743 DT:28.03.201311

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CHARGER THEORYThe system consists of one Float Charger, one Float cum Boost Charger, Interlocking Contactor Circuit, Alarm Indicator Circuit and DC Distribution Board. The Float and Float cum Boost Chargers are similar in nature and works on the same principle. These Chargers are rated to meet the requirement of Load and Battery Charging currents as specified. For clear understanding of system description, refer schematic drawing enclosed.

The Float and Float cum Boost Chargers are connected to the AC input power through individual circuit breakers Q 401/501. The transformer T 401/501 steps down the AC input to the required level and this AC power is fed to the respective power bridge (SCR 401-403/501-503). The Charger control board PC 401/501 provides the regulation and current limit to the Charger circuit and in addition supplies gate pulses to the power SCRs. The output voltage of Float/Float cum Boost Charger is adjusted using the potentiometer R 401/501/502 respectively.

The DC power is filtered and smoothened using filter chokes L 401/501 and DC capacitors bank C 402/502.Proper operation of the Charger is a matter of carefully determining the precise moment to fire the SCRs by supplying proper gate pulses. The Charger control board PC 401/501 accomplishes this function. The control board PC 401/501 detects the zero cross over (-Ve to +Ve) of input sine wave and provides the gate pulses to SCRs at appropriate timings. The DC output voltage is fed back to the control board PC 401/501 for regulation.

The DC Ammeter P 401/501 with shunt SH 401/501 provides the current feedback to the Charger control board PC 401/501 which causes the unit to go into current limit beyond the set value. These characteristics cause the output voltage to go down when the Battery is run down, so as to maintain a constant level of charging current.The meters P 401/501 with shunt SH 401/501 monitors the respective Charger output DC current. The DC voltmeter P 1 monitors the FC/FCBC & Battery voltages through selector switch (S 1). Battery Ammeter P 2 monitors the Battery Charge and Discharge current. The DC Voltmeter P 3 and DC Ammeter P 4 monitors the Load / DCDB input volts and current respectively. AC Input voltmeter P 402 monitors the (L-L & L-N) voltages through selector switch (S 401).



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The Battery input is connected to the DC bus through interlocking contactor K 1. The Tap cell (53RD cell) of the Battery bank is connected to positive DC bus through Diode V 1 .

INTERLOCKING CONTACTOR (K1) OPERATION:Provision is made to close the K1 for various conditions of operation. The contactor operates on Battery through potential free contacts of FC & FCBC output voltage sensing boards PC 404 & PC 504. The precautions are taken for the following conditions.a. If there occurs any Mains Power Failure condition, the contactor K 1 gets energized through PC

404 and PC 504 relay contacts and ensures total Battery bank on DC bus.b. In Float cum Boost Charger, if FU 501 or 502 is blown or Charger fails (when the batteries are

connected to Float cum Boost Charger), the contactor K 1 closes through FCBC output voltage sensing board PC 504 and the Battery will be connected to Float Charger

c. If Float Charger or Float cum Boost Charger fails, then also the contactor K 1 gets closed and provides full Battery voltage to Load.

d. If Float Charger fails, then the Float cum Boost Charger will come into Float mode automatically (whatever may be the mode selector switch position) and supplies Load requirement by closing the contactor K1 through FC output voltage sense board PC 404.

PRINCIPLE OF OPERATIONDuring normal operation, the Float Charger supplies Load current and Battery trickle current and

Float cum Boost Charger remains in OFF condition and inter locking contactor K 1 remains in closed condition. The Float cum Boost Charger is kept in Auto mode (switch S 501 in auto position) to select the Battery charging mode (Float or Boost) automatically based on Battery condition. The Master Auto Current Detector Board PC 1 senses the Battery charging current and whenever the Float charging current is more than the preset value, the relay board PC 2 connected through the Master Auto Current Detect Board will change the status of its relay potential free contacts and makes the FCBC to come into Boost mode. Provision is available to put the batteries in Boost charge mode manually by using the selector switch S 501. This manual mode over rides the Battery condition and the batteries will be kept in Boost mode. During this mode, if FLOAT CHAGER fails, then tap cell will supply Load momentarily, soon after the Interlocking Contactor closes and the FLOAT CUM BOOST CHARGER come into Float mode automatically and supplies Load and Battery trickle requirement.



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Provision is also available in such a way that, whenever Float cum Boost Charger (FCBC) is selected to Float mode manually by mode selector switch (S 501), then Float Charger will automatically turn OFF and gets disconnected from the Load. At this moment, if Float cum Boost Charger fails, then Float Charger will come in to ON automatically and gets connected to the Load & BatteryA group alarm potential free contact is provided for FC & FCBC TROUBLE condition, which is wired to a terminal blockINTERLOCK PROCEDURE BETWEEN FC & FCBC:01. Float Charger cannot be switched ON when the Boost Charger is ON under Float mode.02. Charger-1 is ON and if Charger-2 is switched ON in Float mode, Charger-1 will be tripped

automatically.03. In case of AC mains failure, Battery should supply Load on an automatic basis.04. Rated output voltage will be maintained during change over from Charger to Battery.05. Interlock will be provided such that when Charger-2 is selected in Boost mode, it will be

disconnected from DC Load. Similarly when Charger-2 is selected in Float mode,Charger-1 will be disconnected from Load.

06. Current limiter will be provided such that when a DC motor rated 18A is started, the Battery will share the current above the Charger rating.

07. Normally the Charger will work in Float charging mode of FC.08. In case any problem in Float Charger, automatically changeover will occur to Float of FC,

from Float mode of FCBC.09. After rectification of Float charge of FC, manually it can be transferred to Float charge of FC,

from Float mode of FCBC.10. In case of low Battery voltage, Battery should be connected to Boost automatically and Float

Charger of FC should feed the Load.11. After Boost charging is completed, Battery bank will be automatically connected to Float

Charger of FC for trickle charging.



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AMARA RAJA STANDARD SUB-VENDOR LIST

Control Switches SALZERToggle Switches RGKMCCBs MCBs SCHNEIDERFuses (HRC & HBC)/ Fuse Bases BUSSMANN / CONNECT WELLFuses (GLASS) BUSSMANN/ PROTECTRON Contactors POWNIXAuxiliary relays PLAMeters ELMEASUREPush Button / Indicating lamps SIEMENSWire Wound Resistor PEC / DIAGRAM / WATTS / VEPLPotentiometers POTEL / BOURNSHeat Sinks AFCOSET / GLOBAL ALUMINMThyristors / Diodes HIRECT / RIRPopulated PCBs AMARA RAJA POWER SYSTEMS LIMITED Electrolytic Capacitors SARADA / ELCONPolyester Capacitors EL-CI-ARLEDsTerminal BlocksShuntsMOVsCable Glands

SANKEN / KWALITY / CRYSTALELMEX / PHOENIXBEEMET/ RISHABHEPCOSHMI / NOVOFLEX / JAINSONANY BIS STANDARDCables (Power & Control) CUBEX TUBINGS / HARINAM / JINDALBus Bar (Copper & Aluminum)GIRISHAOThermal Switches

HeatersAMARA RAJA POWER SYSTEMS LIMITEDMagnetics (Transformers & Chokes) MPPL (SISTER CONCERN OF AMARA RAJA)Cabinets / Panels

01020304050607080910111213141516171819202122232425262728

15

--

SCHNEIDER


GIRISHAO

Mushroom Push Button 29 TEKNIC


APPD.DATEREMARKSECO


CUSTPROJECT :

:

: LOC. :END USER :

REV

PA

TH

:IT

EM

CO

DE

:V

AR

IAN

T

:

NEXT

DRG. NO

SALE ORDER NO

:

: REV :

ENG-SFS-06 REV 01


2000012743 DT:28.03.201325

24.04.13GKLHMKNDK PBLRS/000002/13-14

H

G

F

E

D

H

G

F

E

D

C

B

A

C

B

A

87654321

7654321

10 119

8 10 119

C:\2

013-

14\P

BLR

S_00

0002

_13-

14\P

rodu

ctio

n do

ucem

nts\

As b

ult d

raw

ings

\

FLOAT CUM BOOST CHARGER

AC

INP

UT

400V

AC

+/-

10%

,50H

Z+/-

5%3P

H-4

W

X1

Q501

Q401

V501 Q502

V1

X2

BA

TTE

RY

BA

NK

55 th Cell

53 rd Cell

1 st Cell

FLOAT CHARGER

V401 Q402

X3

DC

OU

TGO

ING

+

-

L1

L2

L3

N

K1

Q2

Q3

Q6

Q12

X4

+

-

X7

+

-

X13

+

-

100A

-2P

-MC

CB

FEE

DE

R-1

N0

16A

-2P-

MC

B-4

Nos

Q1

DCDB

CHARGER

1

2

3

4

26

Out

goin

g Fe

eder

s

MCC PANEL

Q7

X8

+

-

Out

goin

g Fe

eder

s10

A-2

P-M

CB-

6Nos



APPD.DATEREMARKSECO


CUSTPROJECT :

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SIGN

APL-0028-13TTL LTD.,BANGALORE8.1MW-6.3KV TG SET

2000012743 DT:28.03.201320

24.04.13GKLMTKNDK 21PBLRS/000002/13-14

H

G

F

E

D

H

G

F

E

D

C

B

A

C

B

A

87654321

7654321

10 119

8 10 119

SEL. SWITCH

/21.

B11

+

/22.E2

/21.

C11

/20.G8/20.A8

/21.F10

/20.G8/20.A8

/21.F10

/22.

C4

/21.

B11

/22.F1

/20.D7/20.D7

/20.D7/20.D7

/20.E10

/20.E10

/20.E10

/20.E10

/20.E9

/20.E9

/20.E9

/20.

A2

/20.

A2

/20.

A2

/20.

B2

/20.

B1

/20.

A1

/20.

A1

/20.E9

/20.

B1

LN

LN

-H401

Red

X1X2-H402

Yellow

X1X2-H403

Blue

X1X2

L1 L2 L3 N

V1

V2

-S401

2 10

-K401

2 10

-K402

2 10

-K403

1 2-R405

1 2-R406

1 2-R407

1

54

-K401

1

54

-K402

1

54

-K403

X1

X2X3

X0

-PC402

2 6 1

345

-T401

H1

H2H3Y1

Y2Y3

-T401

Z1

Z2 Z3

-L401

-C401

-MO

V40

2

-MO

V40

3

-MO

V40

4

-MO

V40

5

-MO

V40

6

14

11

13-PC403

-SH401

CN.1(12)

CN.1(14)-PC405

-R401

4

D1 D2 D3

-S501

-MO

V40

1

CN.1(13)

CN.1(11)-PC404

-V401

L1-X1

L2

L3

N7

89-PC505

12

-R40

2

12

-R40

3

12

-R40

4

CN.1(12)

CN.1(14)-PC406

K A

-V402

-F40

1

-F40

2

-F40

3-SCR403

1

4(G1)5(K1)

2 -SCR4033

6(G2)7(K2)

1

-SCR4021

4(G1)5(K1)

2 -SCR4023

6(G2)7(K2)

1

-SCR4011

4(G1)5(K1)

2 -SCR4013

6(G2)7(K2)

1

S1

S2-Q40

1

-PB

3CN

O

NC

-T402

H1

H3 H2

5

6

3

2

1

4

25262221

27282019

23241817

15

13

12

9

16

8

7

-Q401

-Q402

1

2

3

4

-P402

-P401

-PC407

-PC408

R

Y

B

N

E

H51

H31

H11

E

-DL1

-DS1

CN

C

-S2 -S4

-E1

-B1

-S3

12

-SC1LN

G

-FA

N1

-S51 2 -F411

-FAN

2

-F40

8-F404

-F405

-F406

-F407

-F40

9

-F41

0

AC

INP

UT

400V

AC

+/-1

5%, 5

0Hz

+/-3

%3

PH

AS

E, 4

WIR

ETO

SH

EE

T 3

OF

4

-T402

123.75VDC +

-

-PC401

02

1 2

3 4

5 6

1 2

3 4

PE

CN.1

CN.1CN.1

CN

1(1,

2)

CN

1(3,

4)

MCC PANEL

TB1TB2

-PC409

1

2

3

46

6

4

2

3

1


-+

AUX+-

VRAUX+-VB

K401

K402 K404

K403

H431B

H451B

H411C

H431C

H451C

H411B

H411

H451

H451AH431AH411A

H471A

S401

S402

H31

H51

H71

H31

H51

H71

H71

K422

h71a

K424

H11

H31

H51

H11

H71

H413

H433

H453

H11C

H31C

H51C

H51A

H31A

H11A

K421

K423

H433B

H451B

H451C

K481K482K483K484

K485K486K487K488

K489K490K491K492

K404

S401

S402K420

K401

K405 J1

H90

H90

H11

H431

J2

H51H71

D1

D2

H71

H51H71

H1

H3

H5

H71

H11

H31

H51

H1

H3

H5

H6

H71 H90

H90

H51B

K416

H55 H61

H53

H71

H63

H71

H57

H71

H90

H59

H65

H53 H51

H415

H414

H434

H31B

H11B

H51

H71


APPD.DATEREMARKSECO


CUSTPROJECT :

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ENG-SFS-06 REV 01

SIGN


2000012743 DT:28.03.201321

24.04.13GKLMTKNDK 22PBLRS/000002/13-14

H

G

F

E

D

H

G

F

E

D

C

B

A

C

B

A

87654321

7654321

10 119

8 10 119

+

/22.B2

CHARGER BOARD

/20.B10

/20.B10

/20.B10

/23.C10

/23.C10

/22.D2

/22.

C4

/23.C10

/20.D7/20.D7

X1

X2X3

X0

-PC5022 6 1

345

-T501

H1

H2H3Y1

Y2Y3

Z1

Z2 Z3

-T501

-C501

-MO

V50

2

-MO

V50

3

-MO

V50

4

-MO

V50

5

-MO

V50

6

14

11

13-PC503

-SH501

-R501

-PC501

2221

2019

1817

2625

2827

2423

7

P02009000

6

5

3

1

2

4

12

9

16

15

13

8

-MO

V50

1

-R502

1

A1

A2

A3

-S501

2

B1

B2

B3

-S501

3

C1

C2

C3

-S50

1

4

6

5-PC404

K A

-V502

-V501

1

23-PC404

45

6

-PC504

45

6-PC2

7

8 9

-PC2

CN.1(12)

CN.1(14)-PC504

CN.1(12)

CN.1(14)-PC505

12

3

-PC2

-L501-+

-F50

2

-F50

3

-F50

1

-SCR5031

4(G1)5(K1)

2 -SCR5033

6(G2)7(K2)

1

-SCR5021

4(G1)5(K1)

2 -SCR5023

6(G2)7(K2)

1

-SCR5011

4(G1)5(K1)

2 -SCR5013

6(G2)7(K2)

1

S1

S2-Q50

1-P

B3

CN

O

NC

-T502

H1

H3 H2 -Q501

-Q502

-P501

-PC506

-PC507

-F504

-F505

-F506

-F507

1(C

)3(N

O)

2(N

C)

-PC405

TO S

HE

ET

3 O

F 4

-T502

TO P

C8

400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%

-

+MAX 126.5VDC



02

1 2

3 4

5 6

1 2

3 4CN.1

CN.1

CN.1

CN.1

CN.1

CN.1

CN.1

CN

1(1,

2)

CN

1(3,

4)


-+

AUX+-

K501

K504

K503

H551B

H531B

H511C

H551C

H531C

H511B

H511

H551

H551AH531AH511A

H571A

S501

S502

K504

S501

S502

K520

K501

H553B

H513B

H11

H51

H531 H31

K521

K524

K525

K527

K529

K530

K532

K533

K522

K523

K526

K528

L23

K531

J2

J3

K502

L23

K583K584

K582K581

K587K588

K585K586

K591K592

H513

H533

H553

K589K590

L2

K505

H51H71

H7

H514

H515

L24


APPD.DATEREMARKSECO


CUSTPROJECT :

:

: LOC. :END USER :

REV NEXT

DRG. NO

SALE ORDER NO

:

: REV :

ENG-SFS-06 REV 01

SIGN


2000012743 DT:28.03.201322

24.04.13GKLMTKNDK 23PBLRS/000002/13-14

H

G

F

E

D

H

G

F

E

D

C

B

A

C

B

A

87654321

7654321

10 119

8 10 119

/24.C2/20.E10

/21.D11

/20.G10

/21.F11

/20.F9/21.E10

/24.B2

EFD BD

EFD BD

-V11

-PC111 9 12

13 10

-SH1

-R1

-V1

-R2 -LE

D15

K

A

-V10

-R3

-SH2

CN.1(13)

CN.1(11)-PC7

CN.1(13)

CN.1(11)-PC6

7

8 9-PC404

7

8 9

-PC504

CN.1(12)

CN.1(14)-PC2

1

2 3

-PC6

-PC8

CN2(7)

CN2(8)

S1

S2

-Q1

1

A1A2A3

-S1

-V2

-Q1

+

-X2

-

CN.1(12)

CN.1(14)-PC3

4

5 6

-PC3

A1

A2-K1-K1

-Q1

-PC4CN.1(1)

CN.1(5)

CN.1(3)

-PC4CN.1(12)

CN.1(14)

CN.1(12)

CN.1(14)-PC5

4

5 6

-PC5

-P1

-P2

-P3

-P4

-F1 B

ATT

RE

V P

OL

100AH

55 TH CELL

53 RD CELL

1 ST CELL

TO D

CD

B

+

-

+

- -

+

110V BATTERY

BANK

1 ---

MAX 126.5VDC

MAX 123.75VDC

02

1 2

3 4

5 6

CN.1

CN.1 CN.1

CN.1CN.1


SPECIAL NOTE:DIGITAL METER PIN NUMBERS WILL BE REVISED DURING PRODUCTION STAGE

+-

+-

TO X

16 C

ON

NECT

AUX

+- +

AUX

-

TO X

16 C

ON

NECT

+-

+AUX

-

TO X

16 C

ON

NECT

+-

+AUX

-

TO X

16 C

ON

NECT

K6

K11

K12

J8

J2

J3

J1

J2

K5

J6

J3

K3

J4

J4

J5

J7

J1

K1

H90 K

7

J9

K14

K15

K2 S

1 S2

S3 S4

K16

J4

J3

K503

K403

K10

K4

X14X15

X14X15

X14X15

X14X15


APPD.DATEREMARKSECO


CUSTPROJECT :

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SALE ORDER NO

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ENG-SFS-06 REV 01

SIGN


2000012743 DT:28.03.201323

24.04.13GKLMTKNDK 24PBLRS/000002/13-14

H

G

F

E

D

H

G

F

E

D

C

B

A

C

B

A

87654321

7654321

10 119

8 10 119

/21.C1

/21.D1

/21.D1

RLY. BD.

-LE

D1

-LE

D2

-LE

D3

-LE

D12

-R4

-R5

-R6

11

8 9-K401

11

8 9-K402

K

A-V3

-LED4-R

7

K

A-V5

-LED5

-R8

-R9

K

A-V6

-LE

D6

K

A-V4

-LE

D7

-R11

CN1(5)

-LE

D13

-LE

D8

-R12

-LE

D10

-R14

-LE

D11

-R15

-R16

K

A-V7

-R17

K

A-V8

11

8 9-K403

CN1(3)

CN1(2)

-PC406

-PB

1C

NO

NC -P

B2

CN

O

NC

7

89

-PC74

6 5

-PC6

CN1(8)

-LE

D9

-R13

CN3(4)CN3(1)

CN1(1) CN1(2) CN1(3) CN1(7) CN1(4) CN1(6) CN2(1) CN2(2) CN2(3)

4

5 6-PC505

4

5 6-PC503

4

5 6

-PC403

4

5 6-PC405

-R10

-LE

D14

K

A-V9

3

7 6

-K40

1

3

7 6

-K40

2

3

7 6

-K40

3

-K1 -K1

-BZ+-1 3-P

C9

12 14-PC9

-PC8CN2(4) CN2(5)

5 4 6

-PC9

2 31-X14

7

8 9

-PC5

1(C)

2(NC) 3NO)

-PC503

6 7

1(C)

2(NC) 3(NO)

-PC5

8 9

4(C)

6(NO) 5(NC)

-PC7

7(C)

8(NC) 9(NO)

-PC6

10 1211 13

1(C)

2(NC) 3(NO)

-PC403

4-X15

5

+

-X16

-

MA

INS

FA

ILU

RE

FC D

C O

VE

R L

OA

D

FC F

AIL

FC O

N

FCB

C F

AIL

FCB

C O

N

FCB

C D

C O

VE

R L

OA

D

DC

OV

ER

VO

LTA

GE

DC

UN

DE

R V

OLT

AG

E

BA

TTE

RY

EA

RTH

FA

ULT

PH

AS

E F

AIL

FCB

C O

N F

LOA

T

FCB

C O

N B

OO

ST

LAM

P T

ES

T

AL

SIL

EN

CE

DC

CO

N O

N

GROUP ALARMPOTENTIAL FREE CONTACTS

-PC8

02

CN.1CN.1CN.1

CN.1CN.1

CN.1

CN.1CN.1

CN

.1


BATT EARTH FAULT DC OVER VOLTDC UNDER VOLTFCBC DC OVER LOADFC DC OVER LOAD

POTENTIAL FREE CONTACTS

UPS

SU

PPL

YFO

R C

US

TOM

ER

CO

NN

ETC

ION

230V

AC

L2

L1

L3

L7

L9

L13

L14

L16

L18 L19

L21

L22

L23

L24

L11

L12

L1L2

L5L4

L6

L10

L15

L9

L20

L25L8

L17

L28A

L27

L28

X1 X3X2

L13

L3A L

6A

L7A L1

4A L15

A

L16A

L17A

L18A

L19A

L20A

L21A

L22A

L23A

L24A

X4 X5 X6 X7 X8 X9 X1

0

X11 X1

2

X13

X14

X15


APPD.DATEREMARKSECO


CUSTPROJECT :

:

: LOC. :END USER :

REV NEXT

DRG. NO

SALE ORDER NO

:

: REV :

ENG-SFS-06 REV 01

SIGNAPL-0028-13TTL LTD.,BANGALORE

8.1MW-6.3KV TG SET

2000012743 DT:28.03.201324

24.04.13GKLMTKNDK PBLRS/000002/13-14

H

G

F

E

D

H

G

F

E

D

C

B

A

C

B

A

87654321

7654321

10 119

8 10 119

/22.F10

/22.E10

+

-X3-

-Q3

+

-X4- + -

-X5

+

-X6-

-Q5

+

-X7-

-Q6

-+

-X8

-Q7

+

-X9

-

-Q8

+ --X10

-Q9

+ --X11

-Q10

+ --X12

-Q11

-Q4

+ --X13

-Q12

-Q2

+FC

34

FRO

M C

HA

RG

ER

O/P

+

-

MAX 123.75VDC

16A

02

2 431

DC MOTORSTARTER

1 2

PANEL

100A

12

34 1

6A2 4

31

PLC CUM TCP

3 4 5 6 7 8

16A

2 431

9 10

16A

2 431

11 12

10A

2 431

13 14

10A

2 431

15 16

10A

2 431

SPARE

17 18

10A

2 431

SPARE

19 20

10A

2 431

SPARE

15 16

10A

12

34

GCP SPARE AVR PANELTGP


VCB PANEL PANELNGR

J8

J1

J2A

J1A

J2D

J1D J2

E

J1E J1F

J1G

J2G

J1H

J1B J2B J2

F

J2H

J1J

J2J

J1K

J2K

J1

J8

J1L

J2L

J1C

J2C


APPD.DATEREMARKSECO


CUSTPROJECT :

:

: LOC. :END USER :

REV

PA

TH

:IT

EM

CO

DE

:V

AR

IAN

T

:

NEXT

DRG. NO

SALE ORDER NO

:

:REV :

SL.NO Itemcode Item Description Make/Variant RemarksVariant descriptionQtyCircuit designation

SIGN 12-1020BILL OF MATERIALTRIVENI TURBINES LTDM/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)

2000012092 DT:27.08.201215

22.09.12gklhmkndk 16

PBLRS/000074/12-13

F

E

D

C

B

A

F

E

D

C

B

A

87654321

87654321

C:\2

013-

14\P

BLR

S_00

0002

_13-

14\A

ppro

val p

acka

ge_P

BLR

S_2_

13-1

4_R

EV.0

2\

1 -B1 42500003422 Thermostat-(30-85)C-15A-250VAC+1NO 1.000 G068 Round Shape-205-C

2 -BZ 42500000069V Buzzer-12V-20mm-CE-27-01 1.000M064

3 -C401,-C501 2.000 A006

4 -DL142500000564 Tube light fitting with lamp-CFL-11W 1.000 B018 Bajaj-BJC-111

5 -DS1 47311000200V PB-door lamp-NC-(Refrig switch) 1.000 STD STD Vendor

6 -E1 42500003382 SPACE HEATER -100W-230VAC 1.000 G068 GIRISHEGO-SH/010/175


40712003300V Cap-Elec-3300mfd-200V DC Alcon-63x105

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-F(404-410)*,-F(504-507)*,-F1*,-F411*7 47512000063 Fuse base-1A-6.3A-600V W/O fuse 13.000 C059 Connectwell-CSFL4U

-F(404-410),-F(504-507),-F1 47504200100V Glass Fuse-fast-1A-250VAC-20MM 12.000 P011 PROTECTRON

-F401,-F402,-F403,-F501,-F502,-F503 47501122063 Semiconductor fuse-fast-63A-240V AC 6.000 B017 Bussman-63LET

-F411 47504200600 Glass Fuse-fast-6A-250VAC-20mm P0111.000 Protec-PSF6A

-FAN(1-2) 2.00044500000014 Fan-240VAC-20W-120x120x38mm S048 DP201-A2123HST.GN

-H401

-H402

-H403

47712105221

47712105222

47712105224

1.000

1.000

1.000

Clustered LED-assly-240VAC-22.5mm-red

Clustered LED-assly-240VAC-22.5mm-yellow

Clustered LED-assly-240VAC-22.5mm-Blue

S005

S005

S005

Siemen-3SB5285-6HC03

Sieme-3SB5285-6HD03

Sieme-3SB5285-6HF03

-K1 1.00047930295096 Cont-96A-3P-(110-250)VDC-1NO+1NC A001 AF95-30-11-(110-250)

-K401*,-K402*,-K403* O007

-K401,-K402,-K403 OO07

47480200311V

47410131500

Relay base-PNL-11pin-3C/O

Relay-240VAC-panel mount-3c/o

3.000

3.000

PF113A-E

MKS3P240VAC

-L401,-L501 2.000 A010 ARP-AT-631343200006313 Filter choke-2.5mH-0060127

DC VOLTMETER-0-200V-0.5%-4DIGIT80-300VAC

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-LED1*,-LED2*,-LED3*,-LED4*,-LED5*,-LED6*,-LED7*,-LED8*,-LED9*,-LED10*,-LED11*,-LED12*,-LED13*,-LED14*,-LED15*

-LED1,-LED2,-LED3,-LED5,-LED7,-LED8,-LED9,-LED10,-LED11,-LED13,-LED15

-LED4,-LED6,-LED12,-LED14

-MOV401,-MOV402,-MOV403,-MOV404,-MOV405,-MOV406,-MOV501,-MOV502,-MOV503,-MOV504,-MOV505,-MOV506

-P1,-P3

42500002804

40477112001V

40477112003V

40413061400V

LED Holder-5mm round-press fit-white

LED-RED-ROUND-5mm

LED-GREEN-ROUND-5mm

MOV-60V-14mm

15.000 L016 Lalwani Elect-LHO-5

11.000 K013 KL53SBLRL6L-M

4.000 K013 KL53LBYGD1N-N

12.000 E036 Epcos-S14K60

2.000 E085 uAlpha+VDC

Metronix: CE-27-01

47629900309


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-PB1*,-PB2*,-PB3* 47309000100 PB-contact block-1NO 2.000

25

-P2,-P4 2.000

-P401,-P501 2.000

-P402 1.000

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-PB1,-PB2

-PB3

47301000014 PB-activator-shrouded-22.5mm-black 2.000

47320000011 PB-Mushroom-Lockable +key-22.5mm-Red 1.000 T001 2AMLKB4

E085 uAlpha+ADC-48X96

47629900325 DC AMM-0-100A/75mV-0.5%-4DIG-230VDC E085 uAlpha+ADC-48X96

47619900104 AC VOLT-0-500V-0.5%-4DIG-230VACuAlpha+V-48X96

E085

24 47629900324 DC AMM-0-200A/75mV0.5%-4DIG-230VAC

S005 Siemens-3SB54 00-0B

S005 3SB50 00-0AB01

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-PC402*,-PC502*,-PC402*,-PC502*,-PC409* 41100000599 Connector-sil-ST-F-5.08mm-6W 8.000 P022 1757051

-PC402,-PC502 ARE12001317 PCB-CE-FILTER-2MFD-400V 2.000 A041 AREPL-P12001317

-PC403,-PC503 ARE12002321 PCB-CE-CDB-12VDC 2.000 A041 AREPL-P1200232148

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-PC401*,-PC501* ARE02009024 PCB-REG CTRL-110VDC- 6P 2.000 A041 AREPL-P02009024

42

-PC401*,-PC501* ARE02009031 PCB-GATE PULSE DRIVE-6P 4.000 A041 AREPL-P02009031

-PC401*,-PC501*,-PC8* 41100000613 Connector-PCB-sil-RA-M-5.08mm-8W 6.000 P022 1757307

-PC401*,-PC501*,-PC8* 41100000614 Connector-sil-ST-F-5.08mm-8W 6.000 P022 175707743

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-PC401,-PC501 ARE12001325 PCB-CE-Charger-6P-Mother Bd. 2.000A041 AREPL-P12001325

-PC402*,-PC502*,-PC401*,-PC501*,-PC409* 41100000592 Connector-PCB-sil-RA-M-5.08mm-6W 8.000 P022 1757284

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-PC1 ARE02028200 PCB-CE-MST-ACDB-48VDC 1.000 A041 AREPL-P02028200

34

-PC1* 41100000591 Connector-PCB-sil-RA-M-5.08mm-13W 1.000 P022 1757352

35

-PC1* 41100000598 Connector-sil-ST-F-5.08mm-13W 1.000 P022 1757129

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-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*,-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,

41100000594 Connector-PCB-sil-RA-M-5.08mm-14W 14.000 P022 1757365

-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*,-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,

41100000601 Connector-sil-ST-F-5.08mm-14W 14.000 P022 1757132

-PC2,-PC3,-PC5,-PC405,-PC504,-PC505 ARE12002315 PCB-CE-RELAY BD-130VDC-3C/O 6.000 A041 AREPL-P1200231537

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-PC4 ARE12001320 PCB-CE-EARTH FAULT DETECTOR BD-110VDC 1.000 A041 AREPL-P12001320

-PC401*,-PC501* ARE02009011 PCB-POWER SUPPLY BD-6P 2.000 A041 AREPL-P02009011

31 -PC 407,-PC506 ARE12001318 PCB-CE-CHOKE COMPONENTS BD-110V 2.000 A041 AREPL-P12001318

30 -PB3 2.00047309000100 PB-contact block-1NO V003 Vaishno-V1


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-PC6,-PC7,-PC404 ARE12001321 PCB-CE-VOLT DETECT-130VDC-OEN 3.000 A041 AREPL-P12001321

-PC8 ARE12001324 PCB-CE-ALARM BD.-26V-43VDC I/P 1.000 A041 AREPL-P12001324

-PC409 ARE12000326 PCB-EMI/RFI Board- C I/P-3ph-4Wire-5kW 1.000 AREPL-P12000326A041

-PC9 ARE12001315 PCB-CE-PLA-RELAY-12VDC-3C/O CONT. 1.000 A041 AREPL-P12001315

49 -PC406 ARE12001316 PCB-CE-RELAY-SPP-OEN 1.000 A041 AREPL-P12001316

-PC407*,-PC506*,-PC8* 41100000593 Connector-PCB-sil-RA-M-5.08mm-4W 3.000 P022 1757268

-PC407*,-PC506*,-PC8* 41100000600 Connector-sil-ST-F-5.08mm-4W 3.000 P022

-PC408,-PC507 ARE12001319PCB-CE-FILTER CAP BLEEDER RESISTOR-110V 2.000 A041

1757035

AREPL-P12001319

-Q1 1.000

-Q1 1.000

-Q1 1.000

48695100023

48695200019

Auxillary switch(1NO/1NC)-CVS 100-630

ST-CVS 100-630-125VDC

S049

S049

S049

29450

LV429393

48633360620 MCCB-3P-200A-36KA@415VAC/15KA@690VDC Schneider-LV525332

-Q3,-Q4,-Q5,-Q6 40071609160 MCB-16A-2P-DC-10KA 4.000

-Q7,-Q8,-Q9,-Q10,-Q11,-Q12 40071609100 MCB-10A-2P-DC 6.000

-Q401*,-Q501* 2.000

S049 Schn-MGN22326

S049 Schn-MGN22325

48695200025 ST for C60H/C120/RCCB -110 to 415VAC 26946S049

-Q2 48633360610 MCCB-100A-AC-36KA-415VAC&15KA-690VDC-3P Sch-LV510337N1.000 S049

-Q401,-Q501 40071309633 MCB-63A-3P-10KA-AC-D-Curve SCH-C60H3P63ADS0492.000

-Q402,-Q502 48633360608 MCCB-3P-80A-36KA@415VAC/15KA@500VDC Schneider-LV510336NS0492.000

-R1,-R2(3 in Parallel) 40486470252V Resistor-variable-2.5K-25W-Wire wound

-R3 40483321003V Resistor-10K-2W-5%-wire wound

-R401,-R501,-R502 40486341203V POT-panel mount-20K-3W-1T

-R402,-R403,-R404 40483381203V Resistor-12K-25W-5%-wire wound

-R405,-R406,-R407,-R4,-R5,-R6,-R7,-R8,-R9,-R10,-R11,-R12,-R13,-R14,-R15,-R16,-R17 40483321002V Resistor-1K-2W-5%-Wire wound

-S1 40070213201 Rotary switch-6A-1P-3W-ACDC

1.000 D023 Diagram

3.000 P009 POTEL

3.000 D023 Diagram-DRP25

17.000 D023 DIAGRAM

1.000 S003 SAL-61049SAB13TDYR

4.000 D023 Diagram

-S2,-S3,-S4,-S5 40070211102 Rotary switch-10A-1P-ON/OFF-ACDC 4.000 S003 Sal-61191SBB03TDYR

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-S501 40070243201

-SC1 42500003383

-SC1* 42500003594

Rotary switch-6A-4P-3W-ACDC 1.000 S003 SAL-61120SAB13TDYR

UNIVERSAL SOCKET-3PIN-6A-2/3 PIN-2 modul 1.000 L021 Legrand-675552

Metal box-Mylinc-2Modu for socket 675552 1.000 L021 Legrand-689007

-SC1* 42500003595 Front Plate-Mylinc-2mod white for 675552 1.000 L021 Legrand-675562

-SCR401,-SCR402,-SCR403,-SCR501,-SCR502,-SCR503 46040206055 Dual SCR block-slow-55A-600V 6.000 R006 RIR-IRKT-56/06

-SH1,-SH2 47602110200 2.000 B011 Beemet

-SH401,-SH5012.000

B011 Beemet

-T401,-T5012.000

A010 ARP-AT-5752

-T402,-T502 43200004764 2.000A010 ARP-AT-4764

-V1*,-V401*,-V501* 3.000 G040

-V11 40462108002V Diode-GP-3A-1000V-DO-27-1N5408 1.000 M036 MIC

-V3,-V4,-V5,-V6,-V7,-V8,-V9,-V10,-V402,-V502 40462101003V Diode-GP-1A-1000V-SOD-81-1N4007 10.000 K003 KHEL

-V401,-V501 2.000 H004

-S401 40070720002 Rotary switc-10A-AC volts select-L-L&L-N 1.000 S003 SAL-61313SBB13TDYR

Shunt-200A/75mV- 1%Acc

47602110100 Shunt-100A/75mV-0.5%

43200005752 Charger I/P xformer 400V/70.4V,13.81 KVA

44802000200 Heat sink-130HD-200mm Global

46011106100 Diode-Forward-100A-600V-stud Hirect-S6HNS100

-X1,-X3 8.000 E015

22.000

-X2 44191002506V Bus bar-copper-25x6sqmm 1.000 C010

-X4,-X5,-X6,-X7,-X8,-X9,-X10,-X11,-X12,-X13 24.000

HS(SCR 401-403,SCR501-503) 44804000300 Heat sink-PI-80AD-300mm 2.000 G040

LEGEND 42500002859 Earth Plate-30X35mm 2.000 STD Stdvend

Global Alum : 3082

41004001110V Terminal block-power-110A-single ELMEX-CBT110

-X14,-X15 41004001010V Terminal block-power-10A-single ELMEX-CST2.5E015

41004001045V Terminal block-power-45A-single-M5 ELMEX-CBT M5E015

Control Xformer-400V/2X23.5V,0.16KVA

-V1 46011106200 Diode-Forward-200A-600V-stud 1.000 H004 S6HNS201

-V2 46011106012 Diode-Forward-12A-600V-stud

-V2* 44192005006 Bus bar-aluminium-50x6sqmm

1.000 H004 Hirect-S6HN14

1.000 A003 AFCOCET

CUBEX TUBBINGS

Fan Guard 42500002158 Fan Finger Guard-120mm -Metal ##2.000

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LEGEND 42500002873 Legend plate-60mm -EMERGENCY STOP1.000 T001 Teknic-Black on Yell

LEGEND 50710000151 NT-Caution Terminals Live-100x25mm 10.000STD Std Vend

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Documents

Battery charger.pdf