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    SAP IMPLEMENTATION PHASE II (COST ESTIMATION)

    INSTALLATION BOM EXTRACTION BUSINESS BLUEPRINT DOCUMENT

    Version 1.0

    for

    Mitsubishi Elevator ETA India Pvt. Ltd(Formerly ETA MELCO Engineering Co. Pvt. Ltd)

    This is a hardcopy of document maintained on electronic media. It is the latest version.

    June 2013

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    DOCUMENT RELEASE NOTICE

    Notice No. :

    Client: Mitsubishi Elevator ETA India Pvt Ltd

    Project: SAP Implementation Phase II (Cost Estimation)

    Document details: - Installation BOM Extraction Business Blueprint Document

    Prepared By: Sateesh S

    Name Version No. Description

    Installation BOM

    ExtractionBusiness

    Blueprint Document

    1.0 Document for sign off includes As Is & To Be

    Business Processes

    Revision details:

    Action

    taken

    (add/del/ch

    Preceding

    Page No.

    New

    Page No.

    Revision

    Description

    The documents or revised pages are subject to document control.

    Please keep them up-to-date using the release notices from the distributor of the document.

    These are confidential documents. Unauthorized access or copying is prohibited.

    Authorized by: Mr. Chellavelu V (TCS) Date: 03/07/2013

    Reviewed by: Mr. Vijayananda Sana (TCS) Date: 22/07/2013

    Approved by: Mr. Nagarajan R Date:

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    DOCUMENT REVISION LIST

    Notice No. :

    Client: Mitsubishi Elevator ETA India Pvt Ltd

    Project: SAP Implementation Phase II (Cost estimation)

    Document details: Ver. 1.0

    Release Notice Reference (for release):

    Rev.

    No

    Revision

    Date

    Revision

    description

    Page

    No.

    Prev

    page

    No

    Action

    Taken

    Addenda/New

    page

    Release

    Notice reference

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    PREFACE

    Purpose of this Document

    The purpose of this document is to determine the business process requirements for the SAP

    Implementation Project Phase II (Cost Estimation) at Mitsubishi Elevator ETA India Pvt Ltd and to

    provide the required functions in SAP.

    This document summarizes the findings of the SAP implementation partner TCS consulting team that

    has conducted requirement analysis of product development process of Mitsubishi Elevator ETA India

    Pvt. Ltd for the SAP ECC 6.0 system.

    The information was gathered through a series of As Is study and documents, To be process

    discussion, SAP Best Practices and TCS consulting experience. Inputs from Business Core Team in

    terms of As Is document, requirement sharing and Business Process walkthrough were key

    contributing factors for authoring this document. Any critical change requirement post this blueprintphase needs to be presented as a separate annexure to this document and after the development phase it

    will not be considered as part of this implementation in order to avoid impact in project duration.

    This document is the base for understanding the To be business processes. The information will

    include Processes to be implemented in SAP. The document covers inherent assumptions, governing

    factors, output and reporting requirements for a particular business process. The gaps identified in the

    business process are documented.

    This document would be used by TCS consultants to define, synchronize & implement the required

    solution in the SAP system. Mitsubishi Elevator ETA India Pvt. Ltd would use the document to

    understand the coverage of their business process and also to trace it to the requirements given. This

    document would also be the base for creating test case scenarios for User Acceptance Testing (UAT)

    and formal sign off.

    This is not an end user document and the intended usage of this document presupposes basic

    understanding of To be solution in SAP.

    Intended Audience

    This document is intended for the usage of the Cost estimation team of Mitsubishi Elevator ETA India

    Pvt Ltd & TCS Consulting team involved in the Project.

    Related Documents / References

    No. Title Version Author

    1 AS-IS Process DocumentInstallation AS-IS 1.0 Mr. Nagarajan R

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    Contents

    1.0 INTRODUCTION .......................................................... .................................................................... .......................... 6

    1.1 DESCRIPTION .............................................................................................................................................................. 6

    1.2 ABBREVIATIONS.......................................................................................................................................................... 61.3 REFERENCES............................................................................................................................................................... 71.4 ORGANIZATION OF THIS DOCUMENT.......................................................................................................................... 71.5 OVERVIEW.................................................................................................................................................................. 7

    1.5.1 Objective:..............................................................................................................................................................................7 1.5.2 Scope .....................................................................................................................................................................................8

    1.6 INTEGRATION IN SAP ................................................................ ................................................................. ................. 81.6.1 Material management ..........................................................................................................................................................81.6.2 Production Planning ............................................................................................................................................................81.6.3 Project Systems ....................................................................................................................................................................9

    2.0 ORGANIZATION STRUCTURE ........................................................................................................................ .....10

    2.1 DESCRIPTION .............................................................................................................................................................102.2 CHANGES TO EXISTING ORGANIZATION:....................................................................................................................13 2.3 SPECIAL CONSIDERATIONS: .......................................................................................................................................13

    3.0 MASTER DATA .........................................................................................................................................................14

    3.1 INTRODUCTION ..........................................................................................................................................................143.2 EXPECTATIONS...........................................................................................................................................................14 3.3 DESCRIPTION .............................................................................................................................................................143.4 SPECIAL CONSIDERATIONS.........................................................................................................................................16 3.5 CHANGES TO EXISTING ORGANIZATIONS...................................................................................................................163.6 SOLUTION IN SAP ......................................................................................................................................................173.7 GAPS.........................................................................................................................................................................17 3.8 WORKAROUND SOLUTIONS................................................................. .................................................................. .....173.9 AUTHORIZATION REQUIREMENTS..............................................................................................................................17

    3.10

    MIGRATION

    REQUIREMENTS

    : .....................................................................................................................................17

    4.0 BUSINESS PROCESSES ...........................................................................................................................................18

    4.1 EXPECTATIONS...........................................................................................................................................................18 4.2 DESCRIPTION............................................................................................................................................................184.3 SOLUTION IN SAP.....................................................................................................................................................194.4 GAPS ..........................................................................................................................................................................204.5 SPECIAL CONSIDERATIONS.........................................................................................................................................20 4.6 CHANGES TO EXISTING PROCESSES ...........................................................................................................................204.7 WORKAROUND SOLUTIONS................................................................. .................................................................. .....204.8 SYSTEM CONFIGURATION CONSIDERATIONS .............................................................................................................204.9 AUTHORIZATION REQUIREMENTS..............................................................................................................................214.10 MIGRATION REQUIREMENTS......................................................................................................................................21

    5.0 REPORTS & INFORMATION SYSTEM ................................................................ ................................................22

    5.1 DESCRIPTION .............................................................................................................................................................22

    6.0 ANNEXURE ................................................................................................................................................................23

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    1.0INTRODUCTION

    1.1 Description

    This document depicts the SAP enabled To beversion of the business process of Mitsubishi Elevator

    ETA India Pvt. Ltd. The document contains how the business processes will be handled in the Tobe

    SAP scenario along with the business benefits and organizational changes required for implementingthe SAP enabled business processes.

    The document also highlights the reporting requirements of Mitsubishi Elevator ETA India Pvt. Ltd

    with respect to the process under reference. The solution is evolved based on the detailed study of the

    business processes and functions of Mitsubishi Elevator ETA India Pvt. Ltd and with the inputs from

    the series of discussions conducted for this purpose.

    1.2 Abbreviations

    Abbreviations

    UsedDescription

    ASAP Accelerated SAP

    CO Controlling

    ECC ERP Central Component

    FI Financial Accounting

    G/L General Ledger

    GI Goods Issue

    GR Goods Receipt

    MM Material Management

    NA Not Applicable

    SE Sales Engineer

    PO Purchase Order

    PR Purchase Requisition

    PS Project Systems

    SD Sales and Distribution

    SAP Systems Applications and Products in Data Processing

    CS Customer Service

    WBS Work Breakdown Structure

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    Abbreviations

    UsedDescription

    SED Sales Engineering Department

    DARWIN A legacy system

    1.3References

    SAPSystems Applications and Products in Data Processing

    Blue Print DocumentSales & Distribution (SD)

    Blue Print DocumentProject systems (PS)

    Common Business Framework

    1.4 Organization of This Document

    This document consists of five sections -

    Section 1 - Introduction:

    Description about the contents of the document

    Section 2 - Organization Structure:

    Organization Structure consists of sales related organization structure.

    Section 3 - Master data:Customized tables created for installation material, man hours, and steel material details maintained by

    Mitsubishi Elevator ETA India Pvt Ltd.

    Section 4 - Business Process:

    Inquiry

    Quotation

    Easy Estimator Transaction

    Section 5

    Reports and Information Systems:

    1.5Overview

    1.5.1 Objective:

    The objectives of the SAP Implementation project Phase II are as follows:

    To conceptualize, develop and seamlessly integrate the Cost Estimation Process and functions of

    Mitsubishi Elevators ETA India Pvt Ltd operations in the SAP system.

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    To conceptualize and create a centralized architecture to provide an online transactional and

    information system, for decision making for personnel at various levels

    To streamline the business processes and also usher in standardization for most of the

    processes, with the basic objective of maximizing business benefitsTo adopt the best business practices built into SAP ECC 6.0.

    To integrate SAP ECC 6.0 applications with the other systems indicated in the IT blueprint

    To try and bring down the transactional costs of doing business and also better utilize

    resources of all types.

    1.5.2 Scope

    The scope of the SAP Implementation Phase II includes the following modules:

    PS (Project Systems)

    SD (Sales & Distribution)

    ABAP (Custom Developments)

    [MM (Material Management) and FICO (Finance and Controlling) will be considered only for

    referring the required datas on the process]

    1.6Integration in SAP

    The Cost Estimation transaction is fully integrated with SD \ CS modules of SAP ECC 6.0. The

    continuous exchange of information with other application areas in the ECC 6.0 System ensures a real

    time database. Fully integrated processing helps us to minimize the use of Non-SAP systems &

    optimize maintenance operations within the company. The broad level integration areas with Cost

    estimation transaction are mentioned below.

    1.6.1 Material management

    By Assignment of sales organization / distribution channel to plants customers can be serviced from

    desired plants for a particular sales organization, through the distribution channel.

    Logistics part of the sales and distribution mainly involves material management. Route and shipping

    point are mainly derived based on the parameters of material master.

    1.6.2 Production Planning

    MRP

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    1.6.3 Project Systems

    Line item of the Sales contract will have a project created automatically based on the WBS and network

    and this will take care of all the activities of the project right from the placing the order of the

    components to the factory till the end of installation.

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    2.0ORGANIZATION STRUCTURE

    2.1 Description

    A proper organization structure for IMEC is required to ensure ease of use of sales and

    distribution module and system scalability to incorporate future changes to the organization structure.

    DEFINITION OF ORGANIZATIONAL UNITS

    The organization structure in the Sales and distribution module of SAP includes the following

    Organizational Units:

    Sales organization

    Distribution channel

    Division

    Sales office

    Sales district

    Sales group

    Sales Organization:

    Sales Organization

    Highest Organizationunit of sales

    Responsible fordistribution of goodsand services

    It is highest level ofsales at whichstatistics can be

    generated.

    Code Description

    1000 Mitsubishi ETA Sales Org.

    Distribution Channel:

    It is the channel through which goods or services reach customers.

    Code Description

    01 Dist Channel Sales

    02 Service Distribution Channel

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    Division:

    It represents a product line or spectrum of products. A division is used to group materials or services

    which belong to a product line.

    Code Description

    01 ELEVATORS DIVISION

    02 ESCALATORS DIVISION

    Sales Area:

    Sales area is combination of sales organization, distribution channel and division.

    Sales areas Description

    1000+01+01 Mitsubishi ETA S.Org + Dist Channel Sales + Elevators Division

    1000+01+02 Mitsubishi ETA S.Org + Dist Channel Sales + Escalators Division

    1000+02+01 Mitsubishi ETA S.Org + Service Distribution Channel + Elevators Division

    1000+02+02 Mitsubishi ETA S.Org + Service Distribution Channel + Escalators Division

    Sales Offices:

    Sales office = Area office

    Codes of sales offices are mapped similar to plant codes.

    New sales offices can be added in future if required.

    Sales Office Description

    CH01 Corporate Office

    TN01 Chennai Sales Office

    AP01 Hyderabad Sales Office

    KA01 Bangalore Sales Office

    MH01 Mumbai Sales Office

    DL01 Delhi Sales Office

    WB01 Kolkata Sales Office

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    Sales Districts:

    Sales district = branch office.

    New sales districts can be added in future if required.

    Branch Office Description

    TN02 Coimbatore Branch Office

    KL01 Cochin Branch Office

    KA02 Mysore Branch Office

    MH02 Pune Branch Office

    RJ01 Jaipur Branch Office

    CG01 Chandigarh Branch Office

    Sales Group:

    Sales groups are directly linked to offices, and consists of sales personal

    New sales groups can be created in future if required.

    Sales Group Description

    AP1 Hyderabad Sales group

    CG1 Chandigarh sales group

    DD1 Diu & Daman Sales group

    DL1 Delhi sales group

    GA1 Goa sales group

    GJ1 Ahmadabad Sales group

    HR1 Gurgaon sales group

    JH1 Ranchi Sales group

    KA1 Bangalore Sales group

    KA2 Mysore sales group

    KL1 Trivandrum Sales Group

    KL2 Cochin sales group

    MH1 Mumbai sales group

    MH2 Pune sales groupMP1 Bhopal sales group

    OR1 Bhubaneswar Sales group

    PB1 Mohali Sales group

    PY1 Pondicherry sales group

    RJ1 Raipur sales group

    TN1 Chennai Sales group

    TN2 Coimbatore Sales grip

    TN3 Madurai sales group

    UK1 Hardwar sales group

    UP1 Naiad Sales group

    WB1 Kolkata sales group

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    Enterprise Structure

    Note:The new process will also be applicable to Plants GA01 & GJ01.

    2.2 Changes to Existing Organization:

    None

    2.3 Special Considerations:

    None

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    3.0MASTER DATA

    3.1 Introduction

    Master data is the set of data which is commonly used across the entire organization and all business

    processes. Information about Installation material, steel material, and men hours required in order to

    execute the project, does not change frequently & the users do not have to re-enter those information

    instead the same data flows from the repository previously created. Hence it is efficient to store the

    information in the system and can be called and accessed whenever required.

    Installation Master Matrix

    Materials Master Matrix

    (Electrical, Mechanical and

    Steel Materials)Base Man Hours Matrix

    Four kinds of material are required for installation of a unit, like Electrical, Mechanical, Steel and Man

    efforts.

    3.2 Expectations

    The purposes of maintainingthe customized table for Installation BOM extractionare as follows:

    To fetch the Installation material with quantity

    To fetch the Steel material along with size, quantity details

    To fetch the planned man hour required and

    Automatic upload of the obtained output to respective projects

    3.3 Description

    Materials Master Matrix:

    Various proportions \ combination of Electrical / Mechanical / Steel materials are required for

    installation of a unit, based on the installation parameters i.e) Shaft size, No. of stops, Equipment.etc.

    The logic for the proportion \ combination and the list of Electrical / Mechanical / Steel materialrequirements for the installation parameters are maintained as master data table maintenance.

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    Electrical, Mechanical and Steel Materials:

    Materials Master

    Matrix

    (Electrical, Mechanical,

    and Steel materials.)

    Fields Maintained

    Equipment Type,

    Equipment Code,

    Equipment Category,

    Material Type,

    Material Description,

    Unit of Measurement,

    Store/Purchase,

    Fixed / Variable Quantity,

    Quantity Per Unit.

    Example:

    Equipment Name

    EquipmentCode

    EquipmentCategory

    Materialtype

    MaterialDescription

    Unit ofMeasurement

    Quantity

    Fixed/Variable

    Quantity perUnit

    Store/Purchase

    GPQ4LA ELENESSA-

    AP2

    MRL Electrical

    PitSwitch

    nos F 2 P

    HOMEELE(SED200S)

    HomeEle

    HE Mechanical

    L Clit nos Va V2 P

    ELENESSA

    ELENESSA-

    AP2

    MRL Steel Type-1WallBracket

    nos Va Form2 P

    *Note: Steel material Logic received for Nexway n Elenessa Categories others to be received

    Base Man Hours details received for Elevators, others yet to be received.

    Determination of Fixed Quantity: The fixed quantities of materials are maintained in Installation

    material master matrix, so they can be picked directly from the matrix.

    Determination of Variable Quantity:

    Values for materials with variable quantity are determined based on some formulae (Find Annexure

    A, B and C). These formulae are maintained for different materials with naming convention V1 to

    V25, Va, Vaa, Form 1 Form 2 etc.., where they represents the formula used to derive the quantity of

    a material.

    These formulae are programmed to run in the background.

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    Each equipment category has its own combination of materials to be fetched, so considering this

    Equipment Category as key field the list of electrical and mechanical materials is pulled from the

    matrix.

    For the list pulled, on reading the field Quantity Fixed/Variable, quantity is determined either from

    matrix directly or on executing the formulae in case of variable quantity.

    Base Man Hours Matrix:

    Man efforts are calculated in terms of hours, based on number of stops per unit, man hours are pre-

    estimated and the same is maintained in Base Man Hours matrix table.

    This table contains number of stops, base hours for various activities, and total hours.

    Base Man Hours

    Matrix

    Fields Maintained

    Number of Stops

    Base hours for each of

    7 activities

    Base hours for each

    additional activities

    Total Hours

    Upon the inputs provided, number of total man hours required are directly pulled from this matrix.

    3.4 Special Considerations

    Items in materials matrices to be modifiable based on the changes in future and the history of

    modifications to be captured over the period of time.

    3.5 Changes to Existing Organizations

    New Master data to be maintained for material matrices within the SAP system

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    3.6 Solution in SAP

    Master Data

    The data captured in the Maintenance master is as follows:

    Required Details Fields Maintained Expected Results

    Materials Master

    Matrix.

    (Installation Electrical,

    Mechanical and Steel

    Materials)

    (Table 1)

    Equipment Type

    Equipment Code

    Equipment Category

    Material Type

    Material

    Units of Measurement

    Store / Purchase

    Fixed/Variable

    Quantity

    Quantity per unit

    Pre defined Installation electrical,

    mechanical and steel material with

    pre defined or variable quantity

    details.

    Base Man Hours

    Matrix

    (Table 2)

    Number of Stops

    Total number of Man

    hours

    Pre defined Man hours.

    3.7 GAPS

    N/A

    3.8 Workaround Solutions

    Customized data table will be created for maintaining the list of Installation MaterialsLocal Material &Steel Materials and for Man hour tablebased on Activity type.

    3.9 Authorization Requirements

    Role Name Role Description Transaction Name Nature of

    authorizations

    required

    To be decided Person responsible for

    maintaining Installation

    material Matrices.

    Create, Change, Display

    3.10 MigrationRequirements:

    None

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    4.0BUSINESS PROCESSES

    Introduction

    Extraction of Installation BOM involves pulling of electrical, mechanical, steel material and man hours

    required for performing execution of an Installation.

    4.1 Expectations

    Installation BOM of electrical, mechanical and steel materials form Look-up matrix withquantity.

    Pre defined Man hours form Look-up matrix. Automatic Upload of Installation BOM and Base man hours to respective Projects.

    Expected Process:

    Quotation

    Input Installation

    parameters like

    Shaft details,

    Span etc., and

    system will

    calculate for

    output

    Sales ContractProject Builder

    (CJ20N)

    Initiate Installation BOM Extraction from

    Easy estimation tool Installation Materials & Base Man Hours are automatically

    updated in Project network

    Installation Materials Price

    Installation BOM Extraction

    Quantity Calculated for Variable values

    on execution of formulae in background.

    Installation Material List Electrical

    & Mechanical Steel Materials List

    Base Man Hours based on activity

    type

    4.2 Description

    To describe the process in detail, it is classified into two stages mainly

    Extraction of Installation BOM Automatic Upload of the output to SAP Project Systems (PS)

    Extraction of Installation BOM:It involves following steps

    Electrical, Mechanical and Steel materials:

    A Lookup matrix is maintained as master data in customized tables, which maintains the electrical

    mechanical and steel materials.

    Based on the Equipment Category the respective set of electrical and mechanical andsteel materials list is pulled from Installation materials matrix table.

    These materials may have fixedor variable quantities, fixed values are directly pulledfrom matrix table where as the variable values are determined upon the execution of

    formulae in back-end of the transaction.

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    Provision for entry of Materials manual for upload to WBS network.Man Hours:

    A look - up matrix is maintained in customized table (Man Hours Master Matrix) that maintains the pre

    defined man hours required for respective number of stops.

    Based on the number of stops, the respective total man hour for each activity type would beupdated from the Man Hours Master data.

    Automatic Upload of the Installation BOM to Project:

    After creation of Sales Contract, Installation BOM (Bill of Material) can be generated via Easy

    Estimator upon feeding the required inputs like contract number, equipment type and

    equipment code etc.., and by pulling the data from look up tables/logics/formulae.

    Provision for addition of Materials to network from the Easy estimation tool

    The same will be updated in pre - defined templates (Annexure C) in background that is to be pushed to

    PS module and will be automatically updated to respective project.

    4.3 Solution in SAP

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    INSTALLTION MATERIAL - BOM EXTRACTION PROCESS

    EasyEstimator

    T

    ransaction

    Output

    Integration

    Input

    MasterData

    Installation MaterialMatrix

    (Electrical

    Mechanical)

    Base Man HourMatrix

    Manual entry of

    installation

    parameters like

    Shaft & span

    details.

    Installation BOMExtraction

    Electrical &

    MechanicalMaterial

    Steel Material Man Hours

    Formulae/Logics

    run in the

    background to

    determine thevariable

    quantities

    Installation

    Material withQuantity

    Steel Material

    With Quantity

    Base ManHour

    Project Systems.

    Quantum of

    materials

    updated

    automatically

    in Project

    networks

    Installation Material

    Matrix

    (Steel)

    4.4 Gaps

    None

    4.5 Special Considerations

    None

    4.6 Changes to Existing Processes

    The Sales transactions during Quotation creation will include SAP Easy estimation transaction.

    4.7 Workaround Solutions

    None

    4.8 System Configuration Considerations

    None

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    4.9 Authorization Requirements

    Role Name Role Description Transaction Name Nature of

    authorizations

    required

    To be decided Person responsible for

    Extracting Installation

    BOM.

    Easy Estimator Create, Change, Display

    4.10 Migration Requirements

    None

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    5.0REPORTS & INFORMATION SYSTEM

    5.1 Description

    Additional reports will be developed in the system based on the requirements confined to the scope

    mentioned in the proposal documents

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    6.0 ANNEXURE

    A. Formulae for Electrical and Mechanical Materials Quantity Calculation:

    Formulae for Material with variable Quantity (Nexway and Elenessa)

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    Where V1..V25 are the Electrical/Mechanical materials, and

    X1Xn are the input parameterspulled from contract and are used in the formulae.

    Formula Description of Material for which variable quantity is derived.

    V1Tube light 2 ft, Spot Light Fitting, Spot Light Bulb

    V2Lug 2.5sqmm Pin type, Lug 2.5sqmm Ring type

    V3 Lug 6sqmm Pin type, Lug 6sqmm Ring type ( hole 8mm )

    Lug 10sqmm Pin type, Lug 10sqmm Ring type ( hole 8mm )

    Lug 16sqmm Pin Type, Lug 16sqmm Ring Type (hole 8mm )

    V4 Rawal Plug( 1pkt 100 nos ), Wire tie 200mm, Wire tie 100mm

    Wood Screws (1 pkt 100 nos ) (size 35x8 ), Blind Rivet (AL 4 X10) ( 1 pkt

    100 nos )

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    V5 Thermo Small, Thermo big

    V6 Truff

    V7 Anchor bolts 16mm, Anchor bolts 16mm

    V8 Piano wire

    V9 Drill bit 6mm RCC

    V10 Hand gloves

    V11 Masking tape 2"

    V12 GI wire cable guard(3.25mm 12swg)

    V13 GI wire plumb

    V14 Bunion waste

    V15 Polythene sheet

    V16 Paint grey, Thinner

    V17 Paint Red oxide

    V18 Welding Rod 3.2mm (5.2 kg )

    V19 Batteries Exide SMF 7 AH, Batteries Exide SMF 17 AH, Batteries NS40Z

    V20 Welding Fastener 10mm

    V21 2.5 sqmm cable Red ,2.5 sqmm cable Black

    V22 6 sqmm cable green,10 sqmm cable red,10 sqmm cable blue,

    10 sqmm cable yellow,16 sqmm cable red,16 sqmm cable blue

    16 sqmm cable yellow

    V23 Bare copper wire( for earth 8 SWG),Bare GI wire (8swg), Bare GI strip (25x3 mm )

    V24 Trunking Big( 2.4mt length)

    V25 Counter Weight 40Kgs,Counter Weight 60Kgs

    X1,X2Xn Parameters (or their values) used in the formulae to derive the quantity values.

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    Formulae for Material with Variable Quantity (Home Elevators)

    Formulae for material with variable quantity (Dumbwaiters Category)

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    B. Steel MaterialsSl.NO Steel Material Description

    1 Wall bracket

    2 Car rail bracket3 Combination rail bracket

    4 CWT rail bracket

    5 Additional support angle for CWT rail bracket

    6 Bearing plate

    7 Template support angle

    8 Cleat for template angle support

    9 Cleat for separator beam10 Separator beam

    11 SILL angle

    12 Cleat for SILL angle

    13 Cleat for fixing header

    14 Pit screen

    15 Pit ladder

    I FORM I ( NEXWAY-S (AW) & (AP )

    1)Wall bracket Type I

    a) CWT on rear side

    Number of wall brackets= Span nos x 4

    or

    b) CWT on car side

    Number of wall brackets= Span nos x 1

    +

    Number of separator beam cleats = span nos x 2

    or

    c) CWT on side with deep cabin

    Number of wall brackets= Span nos x 3

    2) Car bracket Type II,Type III & Type IV

    Number of car brackets =Span nos x 2

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    3) Combination Bracket Type V

    Number of Bracket = Span nos x 1

    With CWT Bracket Type VI = 0

    4) CWT Brackets Type VI

    Number of CWT brackets = Span nos x 2

    5) Bearing Plate--- 4 Nos

    6) Sill Angle --- No of Openings x 1

    7) Template Support Angle --- 2 Nos

    8) Additional Support Angle for CWT rail bracket --- Span Nos x1

    9) Cleat for Template --- 4 Nos

    10) Cleat for Sill Angle --- No of Openings x 4

    11) Cleat for Header --- No of Openings x 2

    12) Cleat for Separator Beam --- Span Nos x 2

    13) Separator Beam --- Span Nos x 1

    14) Pit Screen ---- One number

    15) Pit Ladder ---- One number

    16) Governor guard ---- One number

    Items 5 to 16 can be selected as :-- required or not requiredwhen request is first made.

    II FORM 2 ( ELENESSA )

    1) Wall brackets Type I

    Number of wall brackets =Span nos x 3

    2) Car brackets Type II , Type III & Type VIII

    Number of car brackets = Span nos x 1

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    3) Combination bracket Type IV,Type V,Type VI & Type VII

    Number of combination brackets = Span nos x 1

    4) CWT brackets Type VII or VIII

    Number of CWT brackets = Span nos x 1

    5) Sill Angle --- No of Openings x 1

    6) Template Support Angle --- 2 Nos

    7) Cleat for Template --- 4 Nos

    8) Cleat for Sill Angle --- No of Openings x 4

    9) Cleat for Header --- No of Openings x 2

    10) Cleat for Separator Beam --- Span Nos x 2

    11) Separator Beam --- Span Nos x 1

    12) Pit Screen ---- One number

    13) Pit Ladder ---- One number

    Items 5 to 13 can be selected as :-- required or not required

    when request is first made.

    III FORM 3 (ELENESSA EXTENDED SERIES )

    1) Wall bracket Type I

    a) CWT on the rear side

    Number of wall brackets = Span nos x 4

    or

    b) CWT on car side

    Number of wall brackets = Span nos x 3

    2) Car bracket Type II,Type III & Type IV

    a) CWT on rear side

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    Number of car brackets = Span nos x 2

    or

    b) CWT on car side

    Number of car brackets = Span nos x 1

    3) Combination bracket Type V

    ( To be able to order in addition type II car bracket one number per span )

    CWT on car side

    Number of combination bracket = Span nos x 1

    4) CWT bracket Type VI , VII & VIII

    a) CWT on rear side

    Number of CWT brackets = Span nos x 2

    b) CWT on car side

    Number of CWT bracket = Span Nos x 1

    5) Sill Angle --- No of Openings x 1

    6) Template Support Angle --- 2 Nos

    7) Additional Support Angle for CWT rail bracket --- Span Nos x1

    8) Cleat for Template --- 4 Nos

    9) Cleat for Sill Angle --- No of Openings x 4

    10) Cleat for Header --- No of Openings x 2

    11) Cleat for Separator Beam --- Span Nos x 2

    12) Separator Beam --- Span Nos x 1

    13) Pit Screen ---- One number

    14) Pit Ladder ---- One number

    Items 5 to 14 can be selected as :-- required or not required

    when request is first made.IV FORM 5 - NEXWAY (GPM 4M)

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    1)Wall bracket Type I

    a) CWT on rear side

    Number of wall brackets= Span nos x 4

    Or

    b) CWT on car side

    Number of wall brackets= Span nos x 1

    +

    Number of separator beam cleats = span nos x 2

    2) Car bracket Type II,Type III & Type IV

    Number of car brackets =Span nos x 2

    3) CWT Brackets Type V

    Number of CWT brackets = Span nos x 2

    4) Bearing Plate--- 4 Nos

    5) Sill Angle --- No of Openings x 1

    6) Template Support Angle --- 2 Nos

    7) Additional Support Angle for CWT rail bracket --- Span Nos x1

    8) Cleat for Template --- 4 Nos

    9) Cleat for Sill Angle --- No of Openings x 4

    10) Cleat for Header --- No of Openings x 2

    11) Cleat for Separator Beam --- Span Nos x 2

    12) Separator Beam --- Span Nos x 1

    13) Pit Screen ---- One number

    14) Pit Ladder ---- One number

    Items 5 to 14 can be selected as :-- required or not required

    when request is first made.

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    C. TemplatesTemplate for Upload of Installation Material:

    Template for upload of Planned Man Hours: