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JINDAL POWER LIMITED CHECKLISTS Doc. No. TMD/CL/038 TITLE : CHECKLIST FOR BREAKDOWN JOBS OF EQUIPMENTS 01 / 01-09-2008 TG & BOP MAINTENANCE DEPARTMENT 00 / 01-09-2008 UNIT : WORK ORDER NO. : DATE : PERMIT NO. : PTW ISSUE DATE : PTW CLOSING DATE : Work Instructions Frequency Remarks Renewal / Servicing / Replacement of Booster Pump Drive End Mechanical Seal 1 Taking of proper PTW and ensuring of all isolations. 2 Allow the pump to cool down to 50 °C. 3 Decoupling of the pump and check rotor freeness. 4 Disconnecting of associated water and oil pipelines. 5 Measuring of axial float with and without NDE side thrust pad 6 Removal of the coupling hub. 7 Removal of the DE bearing & Bearing housing. 8 Removal of the Mechanical seal. 9 Assembly of the new mechanical seal. 10 Assembly of the bearing & bearing housing. 11 Assembly of the coupling hub. 12 Measuring of axial float with and without NDE side thrust pad. 13 Alignment of Booster Pump and Motor 14 Coupling of the Booster Pump and Motor 15 Assembly of all dismantled piping. 16 Returning of PTW and take trail run of pump. Issue No. / Date Rev No. / Date EQUIPMENT : Renewal / Servicing / Replacement of Booster Pump Drive End Mechanical Seal Sl. No. Design Value Actual Value

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JINDAL POWER LIMITEDCHECKLISTS

Doc. No. TMD/CL/038

TITLE : CHECKLIST FOR BREAKDOWN JOBS OF EQUIPMENTS 01 / 01-09-2008

TG & BOP MAINTENANCE DEPARTMENT 00 / 01-09-2008

UNIT :

WORK ORDER NO. : DATE :

PERMIT NO. : PTW ISSUE DATE : PTW CLOSING DATE :

Work Instructions Frequency Remarks

Renewal / Servicing / Replacement of Booster Pump Drive End Mechanical Seal

1 Taking of proper PTW and ensuring of all isolations.2 Allow the pump to cool down to 50 °C.3 Decoupling of the pump and check rotor freeness.

4 Disconnecting of associated water and oil pipelines.

5 Measuring of axial float with and without NDE side thrust pad

6 Removal of the coupling hub.

7 Removal of the DE bearing & Bearing housing.

8 Removal of the Mechanical seal.

9 Assembly of the new mechanical seal.

10 Assembly of the bearing & bearing housing.

11 Assembly of the coupling hub.

12 Measuring of axial float with and without NDE side thrust pad.

13 Alignment of Booster Pump and Motor

14 Coupling of the Booster Pump and Motor

15 Assembly of all dismantled piping.

16 Returning of PTW and take trail run of pump.

Issue No. / Date

Rev No. / Date

EQUIPMENT : Renewal / Servicing / Replacement of Booster Pump Drive End Mechanical Seal

Sl. No.

Design Value

Actual Value

JINDAL POWER LIMITEDCHECKLISTS

Doc. No. TMD/CL/038

TITLE : CHECKLIST FOR BREAKDOWN JOBS OF EQUIPMENTS 01 / 01-09-2008

TG & BOP MAINTENANCE DEPARTMENT 00 / 01-09-2008

UNIT :

WORK ORDER NO. : DATE :

PERMIT NO. : PTW ISSUE DATE : PTW CLOSING DATE :

Work Instructions Frequency Remarks

Issue No. / Date

Rev No. / Date

EQUIPMENT : Renewal / Servicing / Replacement of Booster Pump Drive End Mechanical Seal

Sl. No.

Design Value

Actual Value

17

18 Any rework will be attended.

Signature of Contractor Signature of JPL Engineer Signature of JPL Engineer in charge

Page No. : 01

Prepared By : Reviewed & Approved By :

Spill over oil / water / grease / cotton waste / etc in surrounding area and floor to be cleaned and disposed.