Beckhoff News 05|2015ftp.beckhoff.com/.../Beckhoff_News_Overview_0515_e.pdf CP37xx | Multi-touch Panel PC with Intel ® Atom multi-core processors 2 Product announcement For aailabilit

News | 05 2015

News | Industrial PC

With the CP37xx series, a Panel PC with multi-touch can be used directly in the field. The devices in a slender aluminium housing feature complete IP 65 protection and are designed for mounting arm installation. The Panel PCs offer high computing power with Intel® Atom™ processors with up to four cores.Due to its two independent Ethernet interfaces

the CP37xx is ideally suited as a compact central processing unit for an EtherCAT control system. There is a choice of seven different multi-touch TFT displays in sizes between 12-inch and 24-inch and in 4:3, 5:4 or widescreen 16:19 formats. The Panel PC features an integrated rotatable and tiltable mounting arm adapter for a 48 mm diameter

mounting arm tube. The wiring area can be opened easily without dismounting the device from the mounting arm. It offers fast access to the IP 65 connectors for power supply, Ethernet and optional USB or RS232. The CP37xx is equipped with one or two CFast cards.

www.beckhoff.com/CP37xx

CP37xx | Multi-touch Panel PC with Intel® Atom™

multi-core processors

2

Product announcement For availability status of the new products see Beckhoff website at: www.beckhoff.com


CP27xx | Multi-touch built-in Panel PC with Intel® Atom™ multi-core processors

The product range of the CP2xxx and CP3xxx multi-touch panel series is completed by 11.6-inch devices with a resolution of 1366 x 768 in 16:9 format. The widescreen displays are available as built-in Panel PCs as well asControl Panels (built-in and IP 65 variants).Like all Beckhoff multi-touch panels, they fea-ture a high-quality aluminium housing milled

from a solid block with metal perimeter protec-tion for the display front. With the new display size the range of application now offers a total of nine device options: 7-inch, 11.6-inch, 12-inch, 15-inch, 15.6-inch, 18.5-inch, 19-inch, 21.5-inch and 24-inch. The multi-touch panel series offers maximum flexibility: different dis-play sizes, horizontal or vertical orientation, 4:3

or widescreen, built-in or IP 65 mountingarm installation.

www.beckhoff.com/multi-touch

The CP27xx built-in Panel PC series is designed for installation in the front of a control cabinet.The CP27xx combine reliable Beckhoff Control Panel design with state-of-the-art Industrial PC techno-logy. The right display size is available for every application. CP27xx Panel PCs are equipped with Intel® Celeron® ULV 1.4 GHz or with Intel® Atom™ multi-core processors and have one or two CFast cards. Due to its two independent Ethernet interfaces the CP27xx is ideally suited as a compact central pro-cessing unit for an EtherCAT control system. A third independent Ethernet interface is availableas an option. An optional PCIe module slot offers the possibility to extend the PC, e.g. with additional Ethernet interfaces.

www.beckhoff.com/CP27xx

11.6-inch displays complement widescreen multi-touch panels

We reserve the right to make technical changes.

3


C6915-0010 C6925-0030

The control cabinet Industrial PCs C6915-0010 and C6925-0030 are now also available with Intel® Atom™ processors with one, two or four cores for scalable control solutions. The C6925-0020 is also available with Intel® Celeron® ULV 1.4 GHz CPU. The C69xx Industrial PC series is designed for installation in control cabinets. The compact aluminium housing of the C69xx Industrial PCs is equipped with a 3½-inch

motherboard. Cooling of the C6915 and the C6925 requires no fan. The basic configuration of the C6915 and C6925 features a CFast card, thus creating PCs without moving parts. A hard disk or a second CFast card can be integrated in all of the PCs of this series as an option.

www.beckhoff.com/C6915 www.beckhoff.com/C6925

Fanless control cabinet IPCs with Intel® Atom™ multi-core processors

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C6670 | Many-core control Industrial server for control cabinet installation

In combination with TwinCAT 3, two Intel® Xeon® processors, each with 6, 12 or in future also 18 cores on one motherboard with two Gigabit Ethernet controllers and a powerful graphics card produce a machine or plant controller that offers computing power for completely new ideas. Apart from the extremely high performance, up to 2048 GB DDR4 RAM,

one PCIe Gen2 x4, one PCIe Gen3 x8 and four PCIe Gen3 x16 plug-in card slots are also available for several interface cards for video evaluation. Long-term availability is ensured for the processors and the motherboard.

www.beckhoff.com/C6670


5

News | I/O

EtherCATCoupler

Digital and analogplug-in modules

Status anddiagnostic LEDs

Motion modulesColour codingsignal type

Safety plug-in modules:– EJ1904: 4-channel digital input, TwinSAFE– EJ2904: 4-channel digital output, TwinSAFE– EJ6900: TwinSAFE PLC

Machine-specificconnection level

Additional functions,e.g. relays orDIP switches

Highlights

– very compact EtherCAT I/O solution– made by Beckhoff: the inventor of EtherCAT– reduced installation costs– application-specific connector interface– safety integrated– use of cable harnesses avoids wiring errors– modular and flexible– based on the same technology as the Beckhoff EtherCAT Terminals, the largest EtherCAT I/O portfolio on the market– optimised for high-volume production– improved diagnostics

6


Machine module 1

Machine module 1

Machine module 2

Machine module 2

9 99 9

Signal distribution viasingle-core wiring

Signal distribution viasignal distribution board

Latching grid Mechanical coding

The EtherCAT plug-in modules are electronically-based on the well-known EtherCAT I/O system, while their design allows them to be directly attached to a circuit board. The circuit board is an application-specific signal distribution board that distributes signals and power to individual application-specific plug con-nectors in order to connect the controller to machine modules as required. Elaborate manual wiring of single wires, common in conventional control cabinet construction, is replaced.

In combination with industrially manufactured cable harnesses, the signal distribution board – a circuit board specially designed by the user or by Beckhoff – distributes signals and power supply between the EtherCAT plug-in modules and the machine. The unit costs are lowered through the automated production of circuit boards and cable harnesses. The risk of incorrect wiring is reduced to a minimum, since the EtherCAT plug-in modules and the plug connectors of the cable harnesses offer coding options.

The manufacturing process can be accelerated as far as possible and the risk of wiring errors is minimised. This saves working time and thus costs. It allows production at different worldwide locations with a minimum of risk, since errors are avoided through automation and coding.

www.beckhoff.com/EtherCAT-plug-in-modules

“Plug & Work” – Bus Terminals for circuit boards


7

+60 °C

-25 °C

News | I/O

Standard IP 20 components for increasedindustrial requirements

In addition to the extended temperature range (-25…+60 °C), Beckhoff now offers I/O and Embedded PC pro-ducts with coated electronic components. The coating pro-tects the components against environmental influences. I/O and Embedded PC products can be ordered on request with PCB coating. These products are functionally compatible with the standard products. The increased mechanical load capacity of many of the I/O products opens up new application options for the I/O sys-tem, thanks to approval for an extended shock and vibrati-on range. These components are vibration-resistant up to 5 g and shock-resistant up to 25 g. The standard Beckhoff I/O terminals are thus not only characterised by increased temperature and weather resistance, but also by high mechanical strength. New uses and applications withrequirements that go beyond the standard applicationcan be realised.

www.beckhoff.com/IO www.beckhoff.com/CX

The EL70x7 EtherCAT Terminals are intended for stepper motors with low (EL7037) or medium (EL7047) performance range. The PWM output stages cover a wide range of voltages and currents. Together with two inputs for limit switches, they are located in the EtherCAT Terminal. The EL7037/EL7047 can be adjusted to the motor and the application by changing just a few parameters. Stepper motors from the AS10xx series can be operated with vector control. This control technique offers various benefits, such as better dynamics and lower power consumption.

www.beckhoff.com/EL7037 www.beckhoff.com/EL7047 www.beckhoff.com/AS1010

Stepper motor terminals with vector control

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The flexible gateway between different worlds of control in IP 67

The EP9300-0022 EtherCAT Box connects PROFINET RT networks to the EtherCAT Box modules (EPxxxx, EQxxxx and ERxxxx) and converts the telegrams from PROFINET RT to EtherCAT. One station consists of an EP9300-0022 and any number of EtherCAT Box modules. The box is connected to PROFINET RT via a d-coded M12 socket. In EtherCAT, the PROFINET RT box has at its disposal a lower-level, powerful and ultra-fast I/O system with a large selection of EtherCAT Box modules. The EP9300-0022 supports the PROFINET RT profile and fits seamlessly intoPROFINET RT networks.

www.beckhoff.com/EP9300

Since October 2013, the IO-Link communication system has been available worldwide as an international standard (IS) according to IEC 61131-9 and is thus the first globally standardised technology for communication with sen-sors and actuators below the fieldbus level. Based on this standard Beckhoff offers a new, extensive range of IO-Link box modules with IP 67 protection for digital and analog sensors for the implementation of inexpensive point- to-point connections directly in the field.

With their compact and space-saving design the IO-Link box modules are suitable for the most diverse applications. The IO-Link connections are inte-grated in the proven plastic housings (EPI) and in the die-cast zinc housings (ERI) for additional protection in extremely harsh environments.The modules are connected via an IO-Link master, e.g.:– EL6224 EtherCAT Terminal (IP 20)– EP6224 EtherCAT Box (IP 67)– KL6224 Bus Terminal (IP 20)

www.beckhoff.com/IO-Link-box

IO-Link devices extend the portfolio

With the IP 67-rated EP3356, the functionality of the proven, IP 20-rated EL3356 eXtreme Fast Control (XFC) EtherCAT Terminal is now also available for decentralised installation in the field. It enables the direct connection of a resistor bridge (strain gauge) or a load cell with 4-wire connection technology. With automatic self-calibration (which can be deactivated if desired), dynamic filters, support for distributed clocks and a scanning rate of up to 100 μs, the EtherCAT Box is ideal for the fast and precise acquisition of sig-nals from load cells, torque or vibration sensors.

www.beckhoff.com/EP3356

Precise load cell analysis in IP 67


9

TwinSAFE SC I/Os

Analog input

EL3124-0090 EtherCAT Terminal, 4-channel analog input 4…20 mA, differential input, 16 bit

EP3174-0092 EtherCAT Box, 4-channel analog input ±10 V or 0/4…20 mA, differential input 16 bit

EL3214-0090 EtherCAT Terminal, 4-channel analog input PT100 (RTD) for 3-wire connection

EL3314-0090 EtherCAT Terminal, 4-channel thermocouple input with open-circuit recognition

Position measurement

EL5021-0090 EtherCAT Terminal, 1-channel SinCos encoder interface, 1 VPP

EL5101-0090 EtherCAT Terminal, incremental encoder interface

Communication

EL6224-0090 EtherCAT Terminal, IO-Link terminal

TwinSAFE SC (TwinSAFE Single Channel)

With the aid of the TwinSAFE SC technologyit is possible to make use of standard signals for safety tasks in any network or fieldbus.To do this, EtherCAT Terminals from the areas of analog input, postition measurement or communication (4…20 mA, incremental encoder, IO-Link, etc.) are extended by the TwinSAFE SC function. The data from these extended EtherCAT Terminals is fed to theTwinSAFE Logic, where they undergo safety-related multi-channel processing. In the Safety Logic the data originating from different sourc-

es is analysed, checked for plausibilityand submitted to a “voting”. This is done by certified function blocks such as Scale, Com-pare/Voting (1oo2, 2oo3, 3oo5), Limit, etc.For safety reasons, however, at least one ofthe data sources must be a TwinSAFE SC com-ponent. The remainder of the data can originate from other standard Bus Terminals, drive con-trollers or measuring transducers. In this way, it is possible to use all the process data existing in the system for the safety technology. TheTwinSAFE SC technology thus opens up com-

pletely new possibilities in the Beckhoff system world and offers a simple, efficient and inex-pensive possibility to fully integrate the safety tasks into the existing infrastructure.

With the aid of the TwinSAFE SC technology it is typically possible to achieve a safety level equivalent to PL d/Cat. 3 in accordance with EN ISO 13849-1 or SIL 2 in accordance with EN 62061.

www.beckhoff.com/TwinSAFE-SC

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EL6910

EL6910

EL3124-0090

EL3314-0090 Thermocouple

EL3214-0090 PT100

TwinSAFE SC

TwinSAFE SC

EP3174-0092 Analog signal

Analog signal

News | TwinSAFE

Safe analog value processing

with TwinSAFE SC

Safe temperature monitoring

with TwinSAFE SC


11

Connection for external brake resistor

Power supplyfor 24 V DCcontrol voltage

Status display

Axis modules

One CableTechnology (OCT)motor circuit

EtherCAT interface

Power supply module

Power supply100…230 V AC (1~, 3~),

400…480 V AC (3~)

Alignmentfor simplemounting

12


News | Motion

AX-Bridge connects 24 V DC, EtherCAT, DC-Link

4 digital inputs,e.g. safety,

capture, enable

TwinSAFE

The AX8000 multi-axis servo system greatly simplifies the implementa-tion of multi-channel drive solutions. The required number of 1-channel or 2-channel axis modules are attached to the central supply module. The modules are connected without screws or tools using the built-in AX-Bridge quick connection system, which is based on spring-loaded terminals. The 1-axis and 2-axis modules can optionally be equipped with TwinSAFE for safe drive technology.

The EtherCAT-based AX8000 multi-axis servo system combines powerful FPGA technology with multi-core ARM processors. An optional TwinCAT 3 runtime enables programming in C++, IEC 61131 and MATLAB®/Simulink®. The new multi-channel current control technology realises extremely short sampling and response times. The entirely hardware-implemented current controller combines the advantages of analog and digital control technology: reaction to a current deviation from the setpoint value is possible within 1 µs; the velocity controller cycle time is around 16 µs at a switching frequency of 32 kHz. The processing of EtherCAT process data (actual and setpoint values) is carried out without a processor almost without delay in the hardware, so that the minimum EtherCAT cycle time is only 62.5 µs.

The AX8000 multi-axis servo system supports OCT, the One Cable Tech-nology for power and feedback from Beckhoff. In connection with the ser-vomotors from the AM8000 series, the wiring is reduced to the standard motor cable, via which the feedback signals are also transmitted.

www.beckhoff.com/AX8000

AX8000 | Multi-axis servo system


13

News | Motion

XTS: New motor modules for even more production flexibility

With new motor modules, the high flexibility of the eXtended Transport System (XTS) has been increased yet again. The straight and curved motor modules (180°) are supplemented by new variants with a radius of 22.5° or 45°. Matching guide rails are also available for the new motor modules. The range of applications can now be further extended:– individual track layouts– flexible rotary indexing table– full circle with movers running around the outside– full circle with movers running around the inside– polygon, circle segments connected with straight sections– step- and S-shaped track layouts– rounded-off rectangle with a freely selectable size

www.beckhoff.com/AT2000 www.beckhoff.com/AT9000

AT9020

AT9025

XTS mover with 12 rollers

The AT9012 mover is optimised for applications that require a highly rigid guidance. The rollers of the mover are not pre-loaded by a spring strut. In contrast to the AT9011 mover with six rollers, the AT9012 mover has twelve rollers. It uses a set of six rollers for running on straight sections and a further set of six rollers for optimi-sed running through the curve of the AT9050-0500 rail.

www.beckhoff.com/AT9012

AT2025

AT2020

AT2040

14


News | Automation

TC3 Bode Plot Base TC3 Scope View – Extended functionality

In the TwinCAT 3 Measurement package, the TC3 Bode Plot Base is integrated license-free as a further analysis tool in Microsoft Visual Studio®. The Bode plot is a method commonly used in drive technology to determine the behaviour of a drive axis inclu-ding its mechanics, so that it can be purposefully optimised. The Bode plot can be carried out in speed or torque modes. With the possibility to simulate various filters in TwinCAT Measurement, from the first-order low-pass filter to the second-order phase correction filter, coupled with the results of the Bode plot, the reaction of the axis to the set filter can be estimated even before it is activated in the drive controller. Thus machine commissioning can be considerably simplified.

TC3 Scope is a software oscilloscope for monitoring machine commissioning and data analysis in the production process. Scope View, which is integra-ted in Microsoft Visual Studio®, can be operated in stand-alone mode or in parallel to a TwinCAT project. The classic application is the continuous visualisation of variables in a chart. For many applications it is also useful to display a variable curve over a second variable which is not time – a so-called XY plot. The XY plot is already included in the license-free basic version, and with the Professional version this new display method is also available for the integration of scope control into your own .NET-based HMI. Further new features simplify orientation in the recorded measuring data, such as signal highlighting, overview chart in the time chart and the fast data picker.In addition, new data export formats are offered in the scope.

www.beckhoff.com/TE1300

Build 4018 of TwinCAT 3.1 provides users with new and extended functions for the automation software. In addition to general performance updates, it contains many new features in the area of connectivity as well as improved diagnostic functions. Other new items include the integration of TwinCAT PLC HMI, numerous Motion Control functions, e.g. reading from and writing to I/Os or the new MultiCam function block, as well as optimised downloading and quicker verification for TwinSAFE.

www.beckhoff.com/TwinCAT3

TwinCAT 3, Build 4018 – New features


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DK1

312-

0415

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

© Beckhoff Automation GmbH & Co. KG 04/2015

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressively agreed in the terms of contract.

Products onlineAt www.beckhoff.com you can get detailed information on the range of products from Beckhoff. Animations, videos and interactive online presentations supplement the large variety of information.

www.beckhoff.com

Print media onlineThe Beckhoff catalogs and flyers are available for download on the Internet. Printed copies are available on request. Please use our online order form to specify your requirements.

www.beckhoff.com/media

16 | cover

Many-core control: Automation technology with endless possibilities

8 | products

Beckhoff Drive Technology:

AX8000, the new high-performance,

multi-axis servo system

40 | worldwide

Husky, Canada: High-precision control

technology lowers consumption of raw

materials in injection molding machines

www.pc-control.net No. 1 | April 2015

PCc_01_2015_GB_v5.indd 1 25.03.15 11:33

Main catalog PC Control magazine

www.beckhoff.com/news

This flyer gives a short overview of the new products; for further information see the Beckhoff News catalog 05'2015 or

Documents

Beckhoff News 05|2015ftp.beckhoff.com/.../Beckhoff_News_Overview_0515_e.pdf CP37xx | Multi-touch Panel PC with Intel ® Atom multi-core processors 2 Product announcement For aailabilit