Bharti Industries fly ash brick

7/29/2019 Bharti Industries fly ash brick

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BHARTI INDDUSTRIES

BALIYARI

PROJECT AT A GLANCE

BRIEF PARTICULARS OF THE PROJECT ARE FURNISHED BELOW

1. PROJECT Fly Ash Bricks making Plant

2. PROMOTERS M/S Bharti industries3. CONSTITUTION Proprietorship

4. NAME OF PARTNERS Bharti Atulkar

5. LOCATION Baliyari , Waidhan

6. PRODUCTS Fly Ash Bricks & concrete item

7. TERM LOAN Rs.15 Lacs

9. NO. OF WORKING DAYS PER YEAR 300

10. NO. OF SHIFTS 2

11. PRODUCTION CAPACITY Bricks per shift

11. EMPLOYMENT POTENTIAL OF THE PROJECT 20 Persons


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BHARTI INDDUSTRIES

BALIYARI

SCHEDULE-I

I. COST OF PROJECT Amount

(Rs. In lacs)

Leasehold Land FreeBuilding 4.00

Plant & Machinery 15.00

Furniture & Fixtures & Misc. Fixed Assets 2.00

Working Capital Margin 4.00

25.00

II. MEANS OF FINANCE

Promoter contribution 1.25

Finance required from the bank 23.75

Less: Subsidy applicable under PMEGP 6.25 23.75

25% on 25 lacs 25


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BHARTI INDDUSTRIES

BALIYARI

(A) Non-Recurring Expenses SCHEDULE-II

I LAND

One acers of land at a lease rent of Rs.including stamp duty

Free

Free

II BUILDING

1. Tin Shed with C.G.I.sheet size 33' 9" X65' 0"

(Height 12' 0") supported by R.C.C. Pillers

0.30 m X 0.30 m

Construction 203.80 Sq.mt. 150000

2. Office Block cum Chowkidar Room

Construction 17.73 Sq.mt. @ Rs. 3400 per Sq.ft. 60282

3. Toilet Block L.S. 20000

4. Tube Well with Submerssible Pump L.S. 50000

5. Water Tank L.S. 25000

6. Boundry Wall

75000

380282

Add ; 5% Contingencies 19014Total 399296

Say Rs. 4 Lacs


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III PLANT & MACHINARY

Nos. Rate

1 Press Machine with 140 mmm jack rod,90 ton hydraulic 1 Nos 515000

pressure structure made by 32mm Ms plates, double

controvalve, 10hp Motor,12 bricks at one stroke

2 Mold 9" ten bricks at a time 1 set 25000

3 Mold 10" ten bricks at a time 1 set 25000

4 Pan Mixture to mix the raw materials with 10 hp 1 set 135000

motor,dia 1800 mm,height 500 mm.

5 Complete belt system, from pan mixture to machine 1 set 90000

with 3 hp motor length 18 feet

6 Control panel board 1 Nos 10000

7 Front belt system with 1hp motor 50000

8 Concret mixture , welding cutting & drilling machine

vibrator,mold

Total

Excise Duty@ 12.36%

CST @ 2%

Add:- 9% Transportation,Erection and Commissioning Charges

Say Rs.15 Lacs

IV Furniture & Fixture & Office Equipment Rs.

and ply board


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Amount

515000

25000

25000

0

135000

90000

10000

50000

350000

1200000

148320

26966

1375286

1237761499062

248000

248000


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BHARTI INDDUSTRIES

BALIYARI

RECURRING EXPENDITURE/PER MONTH SCHEDULE-I

INSTALLED CAPACITY 9000 bricks

No. of Working Days 300No. of Shifts 2

No. of Working hour in a shift 8

Ist Year IInd Year

Capacity Utilisation 70% 75%

Raw Material

1. Flyash 7371 Ton @ Rs.200 Per Ton 1474200

2. Sand 3268 Ton @ 100 Per ton 326800

3.Cement 3209 Ton @ 5200 Per ton 16686800

4.Steel 50 ton @ 45000 per ton 2250000

5.Gitti 6000 ton @ 1000 per ton 6000000

26737800

Power and water Utilisation

(a) 3400 unit per month @Rs. 6.18 per unit for one year 252144

Personnel

(a) Accountant 5000 per month 1 8000 96000

(b) Sales Manager 7000per month 1 7000 84000

( C) Plant operator 8000 per month 2 16000 192000(d) Supervisor 8000 per month 2 16000 192000

(e) Unskilled Labour 4000 per month 14 56000 672000

1236000

Add: Other benefits @ 20% 247200

1483200

Repair & Maintenace Monthly Yearly

2% of Building & Misc Fixed Assets Cost Rs. 4 Lacs 667 8000

5% of Plant & Machinery Rs. 15 Lacs 6250 75000

83000


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II

per shift

IIIrd Year

80%


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MISCELLANEOUS EXPENDITURE

Monthly Yearly

Stores & Spares 2000 24000

Printing & Stationary 1000 12000

Travelling & Conv. 1500 18000

Telephone 1500 18000

Insurance 1000 12000Misc Exp. 2000 24000

Recurring Expenses/month

Interest

On Term Loan of Rs. .15 Lacs @ 14%

DEPRECIATION S.C. 7

5% ON Building 0.20

15% on Plant & Machinery 2.25

10% on Misc Fixed Assets 0.20

TOTAL COST OF PRODUCTION /WORK

PRODUCTION

Bricks (Nos.) 3780000

Windows Frame 7500

Door Frame 10500

Ventilator/Grill 10500

3808500

Less wastage @ 3% 855

Less wastage @ 7% on Bricks 264600Total Production 3543045

SALES REALISATION

3515400 BRICKS @ Rs. 3.5 per bricks

7275 Windows Frame @ 750 per window Frame

10185 Ventilator/Grill @ 250 per ventilator/Grill

10185 @ 1100 per Door Frame

Total Sales/Receipt

Less. Total cost

Profit Per annum

Profit per month

Say Rs. 2.19 Lacs


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108000

210000

2.65

28874147

12303900

5456250

2546250

11203500

31509900

28874147

2635753

219646


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BHARTI INDDUSTRIES

BALIYARI

LIABILITIES YEAR I II III IV V

Capital A/c 1.25 22.232 43.22021 67.16152 91.86189

Add : Profit/ 24.98 27.99 30.94 31.70 32.42Addition 1.25

1.25 26.23 50.22 74.16 98.86 124.28

Less Drawings - 4 7 7 7 7

1.25 22.23 43.22 67.16 91.86 117.28

Subsidy 6.25 6.25 6.25 6.25 6.25 6.25

(Interest Free)

Term Loan 17.5 14 10.5 7 3.5 0

S. Creditors - 0.41 0.45 0.5 0.5 0.5

25 42.89 60.42 80.91 102.11 124.03

Assets

Fixed assets 21.00 18.35 16.07 24.10 37.40 45.93

Raw Material - 2.4 2.64 2.904 3.19 3.509

WIP - 2.87 3.06 3.26 3.26 3.26

Finished Goods - 4.2 4.41 4.63 4.86 5.1

S. Debtors - 0.6 5 10 15 20

Loan & Advances -

Cash &bank Bal. 4 14.47 29.24 36.02 38.40 46.23

25 42.89 60.42 80.91 102.11 124.03


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8.3921.6

4.15 34.14

10.66

4 10.48

2

7

23.66

9.66 14.66 20.294 25.81 31.369

5 5.634 5.516 5.559

0 0 0 0 0


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BHARTI INDDUSTRIES

BALIYARI

PARTICULARS IN RESPECT OF PROFITABILITY STATEMENT

PARTICULARS YEAR I II III IV V

Capacity utilisation 70% 75% 80% 80% 80%

Sales/Receipt 315.09 337.60 360.10 360.10 360.10

315.09 337.60 360.10 360.10 360.10

Cost of Production

Goods 267.38 286.48 305.57 305.57 305.57

Power & Water 0.89 0.95 1.02 1.02 1.02

Personnal 14.83 15.89 16.95 16.95 16.95

Repair & Maint. 0.83 0.89 0.95 0.95 0.95

Misc./Adm.Exp. 1.08 1.16 1.23 1.23 1.23

Interest on TL 2.45 1.96 1.47 0.98 0.49

Depreciation 2.65 2.28 1.97 1.70 1.47

Total Cost 290.11 309.61 329.16 328.40 327.68

Profit before Tax 24.98 27.99 30.94 31.70 32.42

Drawings / Taxes 4 7 7 7 7

Profit after Taxes 20.98 20.99 23.94 24.70 25.42


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BHARTI INDDUSTRIES

BALIYARI

PARTICULARS IN RESPECT OF CASH FLOW STATEMENT


Profit Before tax - 24.98 27.99 30.94 31.70 32.42

Depreciation - 2.65 2.28 1.97 1.70 1.47

Own Capital 1.25 - - - - -

Subsidy 6.25 - - - - -

(Interest Free)

Term Loan 17.5 - - - - -

25.000 27.632 30.271 32.909 33.399 33.889

Payments

Fixed Assets 21.00 - - 10 15 10

Increase In w.c. - 9.66 5 5.63 5.52 5.56

Repayment of term - 3.5 3.5 3.5 3.5 3.5

loan

Repayment of unsecured

loan & advances

Taxes /Drawings - 4 7 7 7 7

21 17.16 15.5 26.134 31.016 26.059

Op.Cash Bal. - 4.00 14.47 29.24 36.02 38.40

Surplus 4 10.47 14.77 6.78 2.38 7.83

Closing Cash Bal. 4 14.47 29.24 36.02 38.40 46.23


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BHARTI INDDUSTRIES

BALIYARI

PARTICULARS IN RESPECT OF DEBT SERVICE COVERAGE RATIO


Profit after Tax 20.98 20.99 23.94 24.70 25.42

Depreciation 2.65 2.28 1.97 1.70 1.47

Interest on T.L. 2.45 1.96 1.47 0.98 0.49

26.08 25.23 27.38 27.38 27.38

Instalment of T.L. 3 3 3 3 3

Interest on T.L.

3 3 3 3 3

DSCR 8.69 8.41 9.13 9.13 9.13

Average DSCR 4.18


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BHARTI INDDUSTRIES

BALIYARI

PARTICULAR IN RESPECT OF BREAK EVEN POINT


Capacity Utilisation 70% 75% 80% 80% 80%

Cost of Production

Variable Cost

Goods 267.38 286.48 305.57 305.57 305.57

Power & Water 0.89 0.95 1.02 1.02 1.02

Personnel 9.19 10.25 11.31 11.31 11.31

Repair & Maint 0.83 0.89 0.95 0.95 0.95

Misc/Adm.Exp. 1.08 1.16 1.23 1.23 1.23

279.37 299.73 320.08 320.08 320.08

Fixed Cost

Personnel 5.64 5.64 5.64 5.64 5.64

Interest on T.L. 2.45 1.96 1.47 0.98 0.49

Depreciation 2.65 2.28 1.97 1.70 1.47

10.74 9.88 9.08 8.32 7.60

Sales/Receipt 315.09 337.60 360.10 360.10 360.10

Contribution 35.7 37.9 40.0 40.0 40.0

P/V RATIO% 11.34 11.22 11.11 11.11 11.11

Break Even Point Rs. 48.03 43.57 39.36 35.1 31.11

Margin of safty 267.06 294.03 320.74 325.00 328.99


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BHARTI INDDUSTRIES

BALIYARI

PARTICULARS IN RESPECT OF REPAYMENT OF TERM LOAN

YEAR PRINCIPAL INSTALMENT BALANCE INTEREST

I 17.5 3.5 14 2.45

II 14 3.5 10.5 1.96

III 10.5 3.5 7 1.47

IV 7 3.5 3.5 0.98

V 3.5 3.5 0 0.49


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3.5


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BHARTI INDDUSTRIES

BALIYARI

PARTICULARS IN RESPECT OF DEPRECIATION

Fixed Assets Cost Dep. Wdv Dep. Wdv Dep. Wdv

Lease Hold Land -

Building 4.00 0.20 3.80 0.19 3.61 0.18 3.43

Plant & Machinery 15.00 2.25 12.75 1.91 10.84 1.63 9.21

Misc. Fixed Assets 2.00 0.20 1.80 0.18 1.62 0.16 1.46

LAND 10

21.00 2.65 18.35 2.28 16.07 1.97 24.10


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Dep. Wdv Dep. Wdv

0.17 3.26 0.16 3.10

1.38 7.83 1.17 6.66

0.15 1.31 0.13 1.18

25 35

1.70 37.40 1.47 45.93

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Bharti Industries fly ash brick