Embed Size (px)
Citation preview
FEASIBILITY REPORTON
FLY ASH BRICKS
DIPAK TIJAREMT14IND008
INTRODUCTION
● Fly ash refers to the ash produced during combustion of coal .
● It is fine grey powder consist of silicon dioxide, Aluminum oxide and iron oxide.
● Fly ash bricks is chemically bonded bricks manufactured by utilizing fly ash, lime and gypsum.
RAW MATERIAL STUDY
● Fly Ash
● Limestone powder
Gypsum powder
Sand
RAW MATERIAL STUDY
RAW MATERIAL STUDYLimestone supplierK C BAGERIA GROUPKamdhenu sadan, station road, katni – 483501Madhya pradeshContact person :- Mr Anant BagariaTel : +91- 8043050489, +91-7622408889, +91-9893158608Fax :- 91-7622-222771
Gypsum supplierITO Global Trading CompanyOffice No. 10, 1st floor, Ankur society, Adajan Road, Surat–395009, GujratContact person :- Mr J.B. SharmaTel : +91- 9953358459, +91-9374537541E-mail :- [email protected]
RAW MATERIAL STUDY
Fly ash supplierKhaparkheda thermal power station,Khaperkheda - 441109, Nagpur
SandFrom local supplier
● According to the notification from MoEF, Every construction agency engaged in the construction of buildings within a radius of hundred kilometers (by road) from a coal or lignite based thermal power plant shall use only fly ash based products for construction.
● The construction industry contributes to about 10 % of the Gross Domestic Product (GDP), registering an annual growth of about 9 %. Developing means 50% construction.
● In many areas where fly ash brick is available the Government has made it compulsory to use only FLY ASH BRICKS in any construction of Government undertaking such as Western Coal Field, Maharashtra State Electric Board, PWD, CPWD, Municipal Corporation
DEMAND STUDY
COMPITATORS :M/s Raj Industry, Waregaon, Dist – Nagpur (Owner- Ashish
Singh )
M/s Rajesh Bricks Industries, Waregaon, Dist- Nagpur (Owner – Rajesh Lakhotia)
M/s Panchtarika Ash Bricks, Khaperkheda, Dist- Nagpur (President – Ramphula Tekam)
M/s Pitambar Bricks, Bina, Dist - Nagpur
DEMAND STUDY
MANUFACTURING PROCESS
TECHNICAL STUDY
Fly ash (70%), Limestone (10%),
Gypsum (5%), Sand (15%) and water are manually feed into
Pan Mixer
Mixture is allow to drop on conveyor and feed to brick making
machine through conveyor
Fly Ash Brick
making machine
Bricks are transported to the wooden
racks. Keep for 2 days
Water is given after 2 days of
manufacturing twice in 2 week
After 15 days bricks are ready to
inspect and sell
PRODUCTION CAPACITY :-
Assuming single shift and 300 working days in year8000 bricks / day
24 lakh bricks / year
● QUALITY CONTROL AND STANDARD :-As per IS :12894 : 2002
Compressive strength : 60-250 kg/cm.sq
Water absorption : 5 – 12 %
Density : 1.5 gm/cc
TECHNICAL STUDY
In Maharashtra, The District Industries Centre gives capital subsidy for Vidarbha(D zone area) @ 35% of the fixed capital invested. ● AVAILABILITY OF LAND : 10,000 sq.ft leased land is available in village Bina (6 km from khaperkheda thermal power plant)
APPROACH TO SITE : Good network of road, NH 69 @ 12KM
NH 7 @ 10KM
NH 6 @ 25 KM
LOCATION STUDY
LOCATION STUDY
● TRANSPORTATION :
Rented vehicles for transportation and supply are easily available near the location.
● WATER :
Bore well and Corporation taps are available.
● POWER :
24 hours electricity is easily available. Koradi and Khaperkheda thermal power plant is near to the location.
● OTHER FACILITY : The facility like Post office, Banks, Police station, Petrol Pumps, Canteen, Bus services, Hospital etc. are available in this area
LOCATION STUDY
IMPLEMENTATION SCHEDULE
SR. No.
Activity Estimated Period
1. Registration of firm 0 – 1 Month
2. Preparation of plan 0 –1 Month
3. Fund rising (Sanction of Loan) 1 – 5 Month4. Construction 5 – 6 Month
5. Placement of Order for Machinery and equipment
5 – 6 Month
6. Power & Water Connection 5 – 6 Month
7. Installation of Plant & Machinery 6 – 7 Month
8. Procurement of Raw material & Trial Run 7 – 8 Month9. Commercial Production 8th Month
onwards
REG
ISTR
ATIO
N
PLA
NN
ING
FU
ND
RIS
ING
CO
NSTR
UC
TIO
N
PLA
CIN
G O
RD
ER
PO
WER
& W
ATER
INSTA
LLA
TIO
N
TR
IAL
RU
N
0
1
2
3
4
5
6
7
8
9
MONTHS
IMPLEMENTATION SCHEDULE
ELECTRICAL HP DETAILS
SR.NO NAME OF THE MACHINE
NO. OF MACHINE
HP CONNECTED
1 AUTOMATIC FLY ASH BRICK MAKING
MACHINE
1 5
2 PAN MIXER (7.5+7.5) 2 15
3 BELT CONVEYOR 1 3
4 OTHER ELECTRICAL FITTING
-- 6
TOTAL HP 29
1. LAND AND BUILDING :
FINANCIAL ASPECTS FIXED CAPITAL
SR NO DESCRIPTION AMOUNT (Rs)
1 LAND (LEASED)
2 BUILDING (50X30= 1500 sq.ft) 2,00,000
3 WATER TANK 30,000
TOTAL 2,30,000
2. MACHINERY AND EQUIPMENTSR.NO
DESCRIPTION QTY RATE AMOUNT
1 AUTOMATIC FLY ASH BRICKS MAKING MACHINE HYDRAULIC OPERATED (5HP)
1 680000.0 680000.0
2 BELT CONVEYOR POWRED BY 3HP MOTOR
1 182500.0 182500.0
3 PAN MIXTURE OF CAPACITY OF 300KG (7.5HP EACH)
2 187200.0 374400.0
4 HYDRAULIC PALLET TRUCK OF CAPACITY 2500 KG
1 64000.0 64000.0
5 MATERIAL HANDLING TROLLY 4 9370.0 37480.0
TOTAL 1338380.0
VAT 5% 66919.0
GRANT TOTAL 1405299.0
ELECTRIFICATION CHARGE 22000
6 OFFICE FURNITURE 20000
TOTAL 14,47,299.0
1) RAW MATERIAL PER MONTH :
FINANCIAL ASPECTS RECURRING EXPENDITURE
SR.NO
DESCRIPTION QTY (TONN) RATE AMOUNT (Rs)
1 FLY ASH 420 200 84,000
2 GYPSUM 30 1500 45,000
3 LIMESTONE 60 550 33,000
4 SAND 90 1000 90,000
TOTAL 2,52,000
2) SALARIES AND WAGES PER MONTH :
FINANCIAL ASPECTS RECURRING EXPENDITURE
SR.NO DESIGNATION NO. SALARY AMOUNT (Rs)
1 MANAGER 1 --- SELF
2 UN SKILLED LABOUR
4 6000 24,000
3 SUPERVISOR /SKILLED LABOUR
1 6000 6000
4 OFFICE ASSISTANT 1 7000 7000
5 WATCH MAN 1 5000 5000
TOTAL 42,000
3) UTILITIES PER MONTH
FINANCIAL ASPECTS RECURRING EXPENDITURE
SR.NO. DESCRIPTION AMOUNT
1 POWER 29 HP 3245 UNIT @ Rs 6.15 PER UNIT
19,957
2 WATER 1,000
TOTAL 20,957
4) OTHER EXPENSES PER MONTH
FINANCIAL ASPECTS RECURRING EXPENDITURE
SR.NO DESCRIPTION AMOUNT
1 POSTAGE AND STATIONARY 1,000
2 REPAIRS AND MAINTENANCE 3,000
3 TRAVELING AND TRANSPORTATION
3,000
4 INSURANCE 1,000
5 TELEPHONE 3,000
6 OTHER 1,000
TOTAL 12,000
FINANCIAL ASPECTS WORKING CAPITAL PER MONTH
(1)+(2)+(3)+(4)= Rs. 3,26,957 /- SAY Rs 3,27,000
FOR 3 MONTH, Rs. 3,27,000 X 3 = Rs.9,81,000
TOTAL CAPITAL INVESTMENT
BUILDING 2,30,000
PLANT AND MACHINERY 14,47,300
WORKING CAPITAL 9,81,000
TOTAL Rs. 26,58,300
Subsidy applicable @ 35% = Rs 9,30,405
TOTAL CAPITAL COST Rs 26,58,300
PROMOTER CONTRIBUTION 5%
Rs 1,32,915
FINANCE REQUIRED FROM BANK
Rs 25,25,385 SAY Rs 25,00,000
SOURCE OF FINANCE
BANK SBI
AMOUNT Rs. 25,00,000
ROI 12.5 %
LOAN TENURE 10 YEAR
(1) COST OF PRODUCTION PER ANNUM
FINANCE ANALSIS
SR.NO DESCRIPTION AMOUNT
1 TOTAL CAPITAL COST 39,24,000
2 ROI @ 12.5 % 3,12,500
3 TOTAL DEPRECIATION ON BUILDING @ 5%
10,000
4 TOTAL DEPRECIATION ON MACHINERY EQUIPMENT @ 10%
1,40,530
TOTAL Rs. 43,87,030
(2) TURNOVER PER ANNUM
Considering 50% sale is in Nagpur city where 4% VAT is applicable.
12 lakh bricks (out of Nagpur) @ Rs 2.2 per bricks
= 12,00,000 x 2.2 = Rs. 26,40,000
12 lakh bricks (in Nagpur) @ Rs 2.2 per bricks
= (12,00,000 x 2.2) + (12,00,000 x 2.2 x 0.04) = Rs. 27,45,600
Total turnover = Rs. 53,85,600
(3) PROFIT PER ANNUM
Profit = Turn over – Cost of production
= 53,85,600 – 43,87, 030
= Rs. 9,98,570
FINANCE ANALSIS
(4) TAXATION4 % VAT applicable on Lime Stone Powder
= 33,000 x 12(month) x 0.04
= Rs. 15,84012.5% VAT applicable on Gypsum
= 45,000 x 12(month) x 0.125
= Rs. 67500
Total Tax per Year is Rs. 83,340
FINANCE ANALSIS
(5) NET ANNUAL PROFIT
TOTAL PROFIT – TAX AMOUNT
9,98,570 – 83,340
Rs. 9,15,230
FINANCE ANALSIS
(1) PROFIT ON SALE
PROFITABILITY ANALSIS
= = 16.99 %
(2) RATE OF RETURN
PROFITABILITY ANALSIS
=
= 34.43%
SOCIAL PROFITABILITY● Generating employment to unskilled / illiterate
women worker in rural area.
TARA MACHINES AND TECH SERVICES PVT. LTD29, Ghitorni, Mehrauli Gurgaon Road, Adjacent to Ghitorni Metro Station, New Delhi-110030
Contact Person : Sameer Gora
Tele-fax: +91-11-2680-1521/ 26544100,
Mobile: +91-9818349749, +91-9871619959
NAGPUR OFFICE :
Adivasi Society, 4th Floor, Opposite to Big Bazaar,Wardha Road, Panchsheel Square,Nagpur - 440 012,MaharashtraCell: +91-98183 49749
NAME AND ADDRESS OF MACHINERY SUPPLIER
THANK YOU
