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Bi-Rib Install Guide
™
SAFETYSTUDY APPLICABLE OSHA AND OTHER SAFETY REQUIREMENTS BEFORE
FOLLOWING THESE INSTRUCTIONS.The installation of metal roof systems is a dangerous procedure and should be supervised by trained knowl-edgeable erectors. USE EXTREME CARE WHILE INSTALLING ROOF PANELS. It is not possible for Metal Sales to be aware of all the possible job site situations that could cause an unsafe condition to exist. The erec-tor of the roof system is responsible for reading these instructions and determining the safest way to install the roof system.
These instructions are provided only as a guide to show a knowledgeable, trained erector the correct part placement one to another. If following any of the installation steps would endanger a worker, the erector should stop work and decide upon a corrective action.
Provide required safety railing, netting or safety lines for crew members working on the roof.
Do not use the roof panel as a walking platform. The roof panels will not withstand the weight of a person standing at the edge of the panel.
Do not stand on the roof panel until the panels have been attached.
The application and detail drawings in this Guide are strictly for illustration purposes and may not be applica-ble to all building designs or product installations. All projects should conform to applicable building codes for that particular area. It is recommended to follow all building regulations and standard industry practices.
Metal Sales Manufacturing Corporation is not responsible for the performance of the roof system if it is not installed in accordance with the suggested instructions referenced in this Installation Guide or in the product overview. (See Product Manual or Product Technical Literature). If there is a conflict between this Guide and the actual erection drawings, the erection drawings are to take precedence.
Prior to ordering and installing materials, all dimensions should be verified by field measurements.
Metal Sales reserves the right to modify, without notice, any details, recommendations or suggestions. Any questions regarding proper installation of the roofing system should be directed to your Metal Sales represen-tative, see pages 2 and 3.
Consult Metal Sales for any additional information not outlined in this Guide.
This guide is designed to be utilized as general direction when installing Bi-Rib roofing systems. It is the responsibility of the erector to ensure the safe installation of this product system.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 2
BI-RIB
For more than 50 years, Metal Sales Manufacturing Corporation has earned a reputation as the premier provider of innovative metal building components and accessories.
We’ve backed this reputation with the industry’s largest professional sales and services team. We offer a full line of exceptional quality metal roof and wall panels
for agricultural, commercial, architectural, industrial, and residential projects of every shape and size, new construction or retro-fit.
15
145,101
9 8
13
4
11
18
6 17
3 12
719
2
16
20
21
Branch Territory Map
NOTE: Shaded areas represent regions served by each location. *
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 3
BI-RIB
1.) DENVER BRANCH7990 E. I-25 Frontage RoadLongmont, CO 80504303.702.5440 Phone800.289.7663 Toll Free800.289.1617 Toll Free Fax
2.) JACKSONVILLE BRANCH7110 Stuart AvenueJacksonville, FL 32254904.783.3660 Phone800.394.4419 Toll Free904.783.9175 Fax800.413.3292 Toll Free Fax
3.) JEFFERSON BRANCH352 East Erie StreetJefferson, OH 44047440.319.3779 Phone800.321.5833 Toll Free440.576.9242 Fax800.233.5719 Toll Free Fax
4.) INDEPENDENCE BRANCH1306 South Powell RoadIndependence, MO 64057816.796.0900 Phone800.747.0012 Toll Free816.796.0906 Fax
5.) SELLERSBURG BRANCH7800 State Road 60Sellersburg, IN 47172812.246.1866 Phone800.999.7777 Toll Free812.246.0893 Fax800.477.9318 Toll Free Fax
6.) ROGERS BRANCH22651 Industrial BoulevardRogers, MN 55374763.428.8080 Phone800.328.9316 Toll Free763.428.8525 Fax800.938.9119 Toll Free Fax
7.) NASHVILLE BRANCH4314 Hurricane Creek BoulevardAntioch, TN 37013615.229.6570 Phone800.251.8508 Toll Free615.283.4283 Fax800.419.4372 Toll Free Fax
8.) SPOKANE BRANCHEast 2727 Trent AvenueSpokane, WA 99202509.536.6000 Phone800.572.6565 Toll Free509.534.4427 Fax
9.) SEATTLE BRANCH20213 84th Avenue, SouthKent, WA 98032253.872.5750 Phone800.431.3470 Toll Free (Outside WA)800.742.7900 Toll Free (Inside WA)253.872.2008 Fax
10.) NEW ALBANY BRANCH 999 Park PlaceNew Albany, IN 47150812.944.2733 Phone812.944.1418 Fax
11.) ROCK ISLAND BRANCH8111 West 29th StreetRock Island, IL 61201309.787.1200 Phone800.747.1206 Toll Free309.787.1833 Fax
12.) DEER LAKE BRANCH29 Pinedale Industrial RoadOrwigsburg, PA 17961570.366.2020 Phone800.544.2577 Toll Free570.366.1648 Fax800.544.2574 Toll Free Fax
13.) TEMPLE BRANCH3838 North General Bruce DriveTemple, TX 76501254.791.6650 Phone800.543.4415 Toll Free254.791.6655 Fax800.543.4473 Toll Free Fax
14.) WOODLAND BRANCH1326 Paddock PlaceWoodland, CA 95776530.668.5690 Phone800.759.6019 Toll Free530.668.0901 Fax
15.) FONTANA BRANCH14213 Whittram AvenueFontana, CA 92335909.829.8618 Phone800.782.7953 Toll Free909.829.9083 Fax16.) ANCHORAGE BRANCH4637 Old Seward HighwayAnchorage, AK 99503907.646.7663 Phone866.640.7663 Toll Free907.646.7664 Fax
17.) BAY CITY BRANCH5209 Mackinaw RoadBay City, MI 48706989.686.5879 Phone888.777.7640 Toll Free989.686.5870 Fax888.777.0112 Toll Free Fax
18.) DETROIT LAKES BRANCH1435 Egret AvenueDetroit Lakes, MN 56501218.847.2988 Phone888.594.1394 Toll Free218.847.4835 Fax888.594.1454 Toll Free Fax
19.) MOCKSVILLE BRANCH188 Quality DriveMocksville, NC 27028704.859.0550 Phone800.228.6119 Toll Free704.859.0157 Fax800.228.7916 Toll Free Fax
20.) FORT SMITH BRANCH7510 Ball RoadFort Smith, AR 72908479.646.1176 Phone877.452.3915 Toll Free479.646.5204 Fax
21.) SIOUX FALLS BRANCH2700 West 3rd Street, Suite 4Sioux Falls, SD 57104605.335.2745 Phone888.299.0024 Toll Free
TECHNICAL SERVICES545 South 3rd Street, Suite 200Louisville, KY 40202502.855.4300 Phone 800.406.7387 Toll Free502.855.4290 Fax 800.944.6884 Toll Free Fax
TECHNICAL SUPPORT
Branch Locations
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 4
BI-RIBPAGE NO.General Information
Important Information ................................................................................1 Metal Sales' Locations ..............................................................................2 Customer Service .....................................................................................3Panel Information Panel Overview .........................................................................................6 Testing and Approvals ...............................................................................6 Fastening Patterns ....................................................................................6 Panel Lap Detail .......................................................................................7 Section Properties ....................................................................................7Bi-Rib Fastener Installation ................................................................................8Post Frame Flashing Profiles .......................................................................9-11Residential Flashing Profiles ..........................................................................12Accessory Profiles ...........................................................................................13Handling Material Receiving Material ..................................................................................14 General Handling ....................................................................................14 Mechanical Handling ..............................................................................14 Manual Handling .....................................................................................15Storage General ...................................................................................................16 Foot Traffic .............................................................................................16 Required Tools .........................................................................................16Design / Installation Considerations General ....................................................................................................17 Condition of Substructure ........................................................................17Field Cutting and Touch-Up Field Cutting .............................................................................................18 Touch-Up Paint ........................................................................................18 Ventilation ................................................................................................18Fastener Selection Guide ................................................................................19Installation Overview ........................................................................................20Post Frame Panel Installation Installing Inside Closures (Step 1) ...........................................................21 Installing First Panel (Step 2) ...................................................................21 Installing Endlap Panel (Step 3) ..............................................................22 Installing Sidelap Panel (Step 4)..............................................................22 14" Universal Ridge Detail .......................................................................23 Low Profile Ridge Vent ............................................................................23 Outside Corner Detail ..............................................................................23 Inside Corner Detail .................................................................................23 Gable Trim Detail .....................................................................................24 Rake Trim Detail ......................................................................................24 Universal Sidewall Detail .........................................................................24 Universal Endwall Detail ..........................................................................24 Eave Molding Detail .................................................................................25 Universal Gambrel Detail .........................................................................25
TABLE OF CONTENTS
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 5
BI-RIBPAGE NO.
TABLE OF CONTENTS (cont.)
Angle Base Detail ....................................................................................25 Double Angle Detail .................................................................................25 Drip Cap Detail ........................................................................................26 Base Molding Detail .................................................................................26 Cannonball Track Cover Detail ................................................................26 National Track Cover Detail .....................................................................26 Door Jamb Molding Detail .......................................................................27 Mini-Angle - U-Flashing Detail .................................................................27 Post Trim Detail .......................................................................................27 Door Post Trim Detail ...............................................................................27 Overhead Door Trim Detail ......................................................................28 Soffit Detail ..............................................................................................28 12" Soffit Detail ........................................................................................28 24" Soffit Detail ........................................................................................28 Installation Overview ........................................................................................29Residential Panel Installation Installing Inside Closures (Step 1) ...........................................................30 Installing First Panel (Step 2) ...................................................................30 Installing Second Panel (Step 3) .............................................................31 Installing Second Eave Panel (Step 4) ....................................................31 14" Universal Ridge Detail .......................................................................32 Ridge / Hip Cover Detail ..........................................................................32 Vented Ridge Detail .................................................................................32 Gable Trim Detail .....................................................................................32 Eave Detail ..............................................................................................33 Gutter Detail .............................................................................................33 Valley Detail .............................................................................................33 Pitch Break Detail ....................................................................................33 Chimney / Cricket Detail ..........................................................................34 Roof Penetration Detail ............................................................................34Care and Maintenance .....................................................................................35
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 6
BI-RIB PANEL INFORMATION
7/16"
36" Coverage
9" 6"C
SLOPE
SUBSTRATE
COVERAGE
LENGTH
AVAILABILITY
APPLICATION
FASTENING SYSTEM
FASTENERS
MATERIALS
FINISH
The minimum recommended slope for any Bi-Rib roof panel is 3:12.
The recommended substrates are 5/8" plywood with a 30 pound felt moisture barrier or open framing. To avoid panel distortion, use a properly aligned and uniform substructure.
Bi-Rib coverage is 36" with a rib height of 7/16".
Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping and erection. Please consult your Metal Sales branch for recommendations (see pages 2-3 for branch locations).
29 gauge standard. (Optional 26 ga. Contact your local Metal Sales branch for availability)
Architectural and Residential panel
Direct fastened (exposed)
The fastener selection guide should be consulted for choosing proper fasteners for specific applications. Quantity and type of fastener must meet necessary loading and code requirements (see page 12).
PERFORMANCE TESTUL 790 and UL 263
Steel Grade 50, per ASTM A 792
*Acrylic Coated Galvalume® (ACG) / ASTM A 792 - AZ55Pre-painted Galvalume, MS Colorfast45® / ASTM A 792 - AZ50**PVDF (available in select colors for optional 26 ga material) * Differential appearance of Acrylic Coated Galvalume roofing materials is not a cause for rejection. ** Meets both Kynar 500 and Hylar 5000 specifications.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 7
BI-RIB PANEL INFORMATION
Anti-Siphon Groove
Panel Fastener
Panel Fastener
SECTION PROPERTIES ALLOWABLE UNIFORM LOADS, psfFor various fastener spacings
Ga Widthin
Yieldksi
Weightpsf
Top In Compression Bottom In Compression InwardLoad
OutwardLoadIxx
in4/ftSxxin3/ft
Ixxin4/ft
Sxxin3/ft 1' 1.5' 2' 2.5' 3' 3.6' 1' 1.5' 2' 2.5' 3' 3.5'
29 36 80 0.63 0.0030 0.0108 0.0023 0.0102 273 125 69 35 20 13 286 131 69 35 20 1326 36 80 0.80 0.0040 0.0138 0.0033 0.0130 346 158 82 42 24 15 366 168 82 42 24 15
ROOF FASTENING PATTERN
1. TheoreticalsectionpropertieshavebeencalculatedperAISI2007'NorthAmericanSpecificationfortheDesignofCold-FormedSteelStructuralMembers'.IxxandSxxare effectivesectionpropertiesfordeflectionandbending.2. AllowableloadiscalculatedinaccordancewithAISI2007specificationsconsideringbending,shear,combinedbendingandshearanddeflection.Allowableloadconsidersthe 3ormoreequalspanscondition.Allowableloaddoesnotaddresswebcrippling,fasteners,supportmaterialorloadtesting.Panelweightisnotconsidered.3. DeflectionconsiderationislimitedbyamaximumdeflectionratioofL/180ofspan.4. Allowableloadsdonotincludea1/3stressincreaseforwind.
ATTACHMENT DETAIL
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 8
BI-RIB FLASHING DETAILS
1 - BASE MOLDING 1 - ANGLE BASE 2 - J-CHANNEL
3 - 14" UNIVERSAL RIDGE 4 - SOFFIT 4 - 12" SOFFIT
4 - 24" SOFFIT 5 - UNIVERSAL ENDWALL
1"
C
1"
1"
1"
1 1/2"
C
7/8"
1 1/2"
45°
C7/8"
2"1"
C3/8"
1 3/4"
143°
4"3/8"
C 3 1/2"
12"5 1/2"
C
5 1/8"
12"
5 1/2" 1 3/4"
C
5 1/8"
24"
5 1/2" 1 3/4"
C
3 1/2"
5"
3/4"
1"143°
12
234
22
113
3
182
8
16 7
9
17
15
610
205
14 21
1/2"
1/2"
6 - UNIVERSAL SIDEWALL
C
31/2"4"
1"
7/8"
11
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 9
BI-RIB FLASHING PROFILES
7 - MINI ANGLE 8 - INSIDE CORNER 9 - POST TRIM
12 - RAKE TRIM 13 - OUTSIDE CORNER
14 - OVERHEAD DOOR TRIM
C
11/2"
11/2"
C
1"
4"
4"
C91/4"
11/2"
C
21/4"21/2"
31/2"13/4"
1/2"
17/8"41/2"
35/8"C
13/8"5/8"
147°
C13/8"
3/4"15/16"
67/8"
111/16"
147°
23/4"
C
23/8"
3/8"
1/2"
5/8"
C
4"
4"1"
C
7/8"
17/8"3/4"
77/8"C
17/8"
91/4" or 71/4"
15/8"
11/2"
11 - GABLE TRIM
7/8"21/2"
1/2"
C
15 - DOOR JAMB 16 - DRIP CAP
4"
5/8"
51/4"
C
11/16"
5/8"
10. TOP MOUNT TRACK COVER10. NATIONAL TRACK COVER 10. CANNONBALL TRACK COVER
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 10
BI-RIB FLASHING PROFILES
18 - FRAMING CLOSURE
21 - EAVE MOLDING 22 - DOUBLE ANGLE
17 - DOOR POST TRIM 20 - TRANSLUCENT PANEL
23 - WIDE Z-METAL
24 - UNIVERSAL GAMBREL
31/4"
C
2"
3/4"
See Panel ProfileFor Dimensions
LENGTHS: 8'-0",10'-0",12'-0"
11/8" C7/8"
5/8"
11/4"C
11/2"23/4"
1/4"
C
41/4"
31/2"
1/4"
120°
25 - RAKE / EAVE TRIM 26 - 3/8" F & J-CHANNEL
C
23/4"
3/8"
1"
11/4"
C
21/4"
3/4"
1"
11/4"
41/8"
C
31/2"
3/4"
105°
130°
13/16"
11/4"
11/2"
55/8"
35/8"
C
26 - 3/4" F & J-CHANNEL
15/8"
23/4"
1/2"3/8" Hem
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 11
BI-RIB
1 - RIDGE / HIP COVER 2 - GABLE TRIM
3 - EAVE 4 - UNIVERSAL ENDWALL
10" C C1 1/2"
1"
5/8"
C
3 7/8"
3"
5 1/2"
4"
5/8"
51/4"
C
11/16"
5/8"
C 3 1/2"
4"
7/8"
1"
4 - PITCH BREAK
5 - UNIVERSAL SIDEWALL 6 - VALLEY
C 1"
C
4"
9 1/2"
6"
C
31/2"4"
1"
7/8"
1
1
6
3
25 4
1 - 13" STEP RIDGE/HIP COVER
Specify Angle
RESIDENTIAL FLASHING PROFILES
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 12
BI-RIB
MINI (1/4" TO 11/8" O.D. PIPE)#2 (13/4" TO 3" O.D. PIPE)#4 (3" TO 6" O.D. PIPE)#6 (6" TO 9" O.D. PIPE)#8 (7" TO 13" O.D. PIPE)
10.3 oz. CARTRIDGEURETHANE
VERSA VENTTAPE SEALANT TUBE SEALANT
RUBBER ROOF JACK TOUCH-UP PAINT
BI-RIB CLOSURES UNIVERSAL CLOSURE
3/8" X 3/32" X 50'SINGLE BEADBUTYL - GRAY
1" x 3'-0" POLYETHYLENE FOAM
MS-HT UNDERLAYMENT
OUTSIDE
INSIDE
1" x 1-1/2" x 50'-0"1" x 1-1/2" x 10'-0"
ACCESSORIES
Available in 2oz BottlesMS Colorfast45 or PVDF
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 13
BI-RIB FASTENER INFORMATION
USING SCREWS:Forfasteningwithscrews,itisbesttouseapaintedorplatedscrew,TypeAordrillertipwithaflatrubberwasher.Thecorrectscrewgunisalsoimportanttotheproperinstallationofself-drillingorself-tappingscrews.Atoolwiththeappropriatespeedandtorquesetting(asrecommendedbythefastenermanufacturer)willhelppreventfastenerthreadstrip-outandpossibledamagetothepaneloritscoating.Typically80screwsshouldbeusedpersquarefor3' wide panels.
SEATING THE WASHER-Applysufficienttorquetoseatthewasher-donotoverdrivethefastener.
TO PREVENT WOBBLING-Makesurefastenerheadiscompletelyengagedinthesocket.Iftheheaddoesnotgoallthewayinthesocket-tapthemagnetdeeperintothesockettoallowfullheadengagement.Metalchipswillbuildupfromdrillingandshouldberemovedfromtimetotime.
PROTECT DRILL POINT-Pushonlyhardenoughonthescrewguntoengageclutch.Thispreventsexcessfrictionandburnoutofthedrillpoint.Correctpressurewillallowscrewtodrillandtapwithoutbinding.
PANCAKE HEAD WOODSCREW SIZE TYPE FINISH APPLICATION
#10-12 x 1" A Plated Panel or Flashing to wood substructure
POP RIVET SIZE TYPE FINISH APPLICATION 1/8" x 3/16" A Unpainted Flashing to Panel, Flashing to Flashing 1/8" x 3/16" A Painted Flashing to Panel, Flashing to Flashing
#9-15 x 1" A Painted Panel or Flashing #9-15 x 11/2" A Painted to wood substructure #9-15 x 2" A Painted
WOODSCREW SIZE TYPE FINISH APPLICATION
#1/4 - 14 x 7/8" Stitch Painted Flashing to Panel, Flashing to Flashing, Panel Sidelap
STITCH SCREW SIZE TYPE FINISH APPLICATION
CORRECTSealingmaterialslightlyvisibleatedgeofwasher.Assemblyiswatertight.
TOO LOOSESealingmaterialisnotvisible;notenoughcompressiontoseal.
TOO TIGHTWasherisdeformed;sealingmaterial
pressedbeyondfasteneredge.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 14
BI-RIB
Itistheresponsibilityoftheinstallertounloadmaterialfromthedeliverytruck.Theinstallershallberesponsibleforprovidingsuitableequipmentforunloadingofmaterialfromthedelivery.
Afterreceivingmaterial,checktheconditionofthematerial,andreviewtheshipmentagainsttheshippinglisttoensureallmaterialsareaccountedfor.Ifdamagesorshortagesarediscovered,itshouldbenotedontheBillofLadingatthetimeofdelivery.Aclaimshouldbemadeagainstthecarrierassoonaspossible.MetalSalesisnotresponsibleforanydamagesorshortagesunlesstheyaredocumentedinwritingandpresentedtoMetalSaleswithin48hours.
Eachbundleshouldbehandledcarefullytoavoidbeingdamaged.Careshouldbetakentopreventbendingofthepanelorabrasiontofinish.Wheneverpossible,thebundleshouldremaincrateduntilitislocatedinitsplaceofstor-age.Ifbundlesmustbeopened,werecommendyoure-cratethembeforelifting.Toavoiddamagepleaseliftthebundleatitscenterofgravity.
Forklift -Aforkliftmaybeusedforpanelsupto20'-0"long.Pleasemakesuretheforksareattheirmaximumseparation.Donottransportopenbundles.Whentransportingbundlesacrossroughterrain,oroveralongerdistance,somemeansofsupportingthepanelloadmustbeused.
Crane -Acraneshouldbeusedwhenliftingpanelswithlengthsgreaterthan20'-0".Pleasebesuretoutilizeaspreaderbartoensuretheevendistributionoftheweighttothepickuppoints.Asarulewhenliftingpanels,nomorethan1/3ofthelengthofthepanelshouldbeleftunsupported.Neverusewireropebecausethiswilldamagethepanels.
HANDLING MATERIAL
RECEIVING MATERIAL
GENERAL HANDLING
MECHANICAL HANDLING
CAUTIONImproper loading and unloading of bundles and crates may result in bodily harm and/or
material damage. Metal Sales is not responsible for bodily injuries and/or material damages resulting from improper loading and unloading.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 15
BI-RIB
Whenhandlingpaintedsteel,careshouldbetakentopreventscratchingofmaterial.Cleanglovesshouldbewornatalltimestopreventareactionwithsaltsfoundonbareskin.Installersshouldwearrubbersoleshoestokeepfromscuffingmaterialwhilewalkingontheroof.
Handlingofindividualpanelsshouldbedonecarefullyandproperlytoavoidbendingordamaging.Panelsshouldbecarriedbygraspingtheedgeofthepanelsothatthepanelisverticaltotheground.Thepanelshouldnotbecarriedhorizontaltothegroundasthiscouldcausethepaneltobuckleorbendinthecenter.
Normally,individualpanelscanbehandledbypeopleplacedevery6'-0"to8'-0"alongthelengthofthepanel.
INCORRECT
MANUAL HANDLING
CORRECT
HANDLING MATERIAL (cont.)
6' - 8' MAX
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 16
BI-RIB
PANELS
TARP
Pleaseinspectpanelsformoistureaccumulation.Ifmoisturehasformed,thepanelsshouldbeunbundled,wipeddry,andallowedtodrycompletely.Oncedry,carefullyre-stackthepanelsandlooselyrecoverallowingforampleaircirculation.
Bundledsheetsshouldbestoredhighenoughoffofthegroundtoallowforaircirculationandpreventcontactwithaccumulatingwater.Elevateoneendofthebundletoallowanymoisturetorunoffthepanels.MetalSalesrecommendscoveringthebundlewithatarpaulin.Donotusetightfittingplastic-typetarpsaspanelbundlecovers.Whiletheymayprovideprotectionfromheavydownpours,theycanalsoretardnecessaryventilationandtrapheatandmoisturethatmayacceleratemetalcorrosion.Ifpanelsaretobestoredinpossiblebadweather,wesuggesttheybestoredinside.Extendedstorageofpanelsinabundleisnotrecommended.Under no circumstances should the panels be stored near or come in contact with salt water, corrosive chemicals, ash, or fumes generated or released inside the building or nearby plants, foundries, plating works, kilns, fertilizer, and wet or green lumber.
STORAGE
GENERAL
ELEVATE END OF BUNDLE
Careofmetalpanelsandflashingsmustbeexercisedthroughouterection.Foottrafficcancausedistortionofpanelanddamagetofinish.Trafficovertheinstalledsystemmustbekepttoanabsoluteminimum.Installersshouldwearrubbersoleshoestokeepfromscuffingmaterialwhilewalkingontheroof.
Whenwalkingontheroofpanelsisunavoidable,walkonlyintheflatsofthepanel.Walkingontheribscancausedamagetothepanels.
FOOT TRAFFIC
PANEL COVER SHEET
PANEL COVER SHEET
TARP
• Screw Guns •MagneticBits •MetalNibblerorShear •TinSnips(Right,LeftandCenter) •TapeMeasure
• Hammer •ChalkLine •Drillwithbits •PopRivetTool •SafetyGoggles
• Gloves • Hard Hat •StraightEdge •LargeTriangle •FallProtection
REQUIRED TOOLS
Standardrequiredtoolsforfieldinstallationinclude:
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 17
BI-RIB DESIGN / INSTALLATION CONSIDERATIONS
MetalSales’panelsaredesignedtobeinstalledoveropenframingand/ordirectlyoverawoodsubstrate(minimum5/8”)with30#feltmoisturebarrier(oranIceandWaterShieldwhenrequiredbyLocalBuildingCodes).
Alwayscheckwithlocalbuildingcodespriortoallinstallationsforanyadditionalrequirementsthatmaybespecifictoyourarea.
GalvanizedandGalvalumepanelsshouldnotbeincontactwith,orsubjectto,waterrunofffromcopper,lead,oruncoatedsteel materials.
Condensatewaterfromairconditioningunitstypicallycontainsdissolvedcopper.Thiscondensateshouldbedischargedthroughaplasticpipeextendedbeyondtheedgeoftheroof.
GENERAL
CONDITION OF SUBSTRUCTURETheroofshouldbeinspectedforanytrappedmoistureorstructuraldamagesuchasbowingorsaggingraftersandwarpedorlooseroofpurlinsorsoliddecking.Theseareasshouldberepairedpriortoinstallingnewmetalpanels.
Priortoinstallation,makesuretherearenonailsorfastenersprotrudingfromtheroofframingorwoodsubstratewhichcoulddamagethepanelsandimpedetheinstallationprocess.
Wheninstalled,paneldistortionmayoccurifnotappliedoverproperlyalignedanduniformsubstructure.
Whetherinstallingoverneworexistingroof,theinstallershouldchecktheroofdeckforsquarenessbeforeinstallingpanels.Severalmethodscanbeusedtoverifysquarenessofthestructureforproperinstallationofthepanels.
METHOD“A”-Onemethodforcheckingtheroofforsquarenessistomeasurediagonallyacrossoneslopeoftherooffromsimilarpointsattheridgeandeaveandobtainthesamedimension.
METHOD“B”-The3-4-5trianglesystemmayalsobeused.Tousethissystem,measureapointfromthecorneralongtheedgeoftheroofatamoduleofthree(3).Measureapointfromthesamecorneralonganotheredgeatamoduleoffour(4).Bymeasuringdiagonallybetweenthetwopointsestablished,thedimensionshouldbeexactlyamoduleoffive(5)tohaveasquarecorner.Multipleusesofthissystemmayberequiredtodeterminebuildingsquareness.Iftheendwallcannotbemadesquare,theroofsystemcannotbeinstalledasshownintheseinstructions.
METHOD AMETHOD B
10
10
4
35
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 18
BI-RIB
Tinsnipsora"nibbler"typeelectrictoolarerecommendedforfieldcuttingmetalpanels.Cuttingthesteelgeneratessliversormetalchips.Thesesliversandmetalchipsmustbeimmediatelyremovedfromthepanelsbecausetheywilldamagethefinishandshortenthelifeoftheproduct.
Onemethodofpreventingthisproblemistoflipthepanelsoverwhencutting.Thisallowsthesliversandmetalchipstobebrushedfromthebacksideandavoidsdamagingthepaintonthetopsideofthepanels.
Whencuttingmetalpanelsandflashings,gogglesmustbewornforeyeprotection.
CAUTIONAll product surfaces should be free of debris at all times. Installed surfaces should be
wiped clean at the end of each work period. Never cut panels over metal surfaces. Metal shavings will rust on the surface, voiding the warranty.
Allpaintedpanelsandflashingshaveafactoryappliedbakedonfinish.Handlingandinstallingpanelsmayresultinsomesmallscratchesornickstothepaintfinish.Touch-uppaintisavailableinmatchingcolorsfromMetalSales.Itisrecom-mendedthatasmallbrushbeusedtoapplytouch-uppainttothoseareasthatareinneedofrepair.Touch-uppaintdoesnothavethesuperiorchalkandfaderesistanceofthefactoryappliedpaintfinishandwillnormallydiscoloratanacceleratedrate.Aerosolpaintshouldnotbeusedbecauseoftheoverspraythatmayoccur.
FIELD CUTTING AND TOUCH-UP
TOUCH-UP PAINT
FIELD CUTTING
TOUCH-UP PAINT
SPRAY PAINT
Properdesignandinstallationofvaporbarriersandventilationsystemsareimportanttopreventcondensationandtheresult-ingproblemsofmoisturedamageandlossofinsulationefficiency.
Condensationoccurswhenmoistureladenaircomesincontactwithasurfacetemperatureequaltoorbelowthedewpointoftheair.Thisphenomenoncreatesproblemsthatarenotuniquewithmetalbuildings;theseproblemsarecommontoalltypesofconstruction.
Theundersideofthemetalroofonatypicalmetalbuilding(noattic)shouldbeprotectedfromcondensationbyinsulatingwithafacedinsulation.Thisshouldreducethepotentialofcondensationformingontheundersideofthepanels.Onbuildingsthathaveanatticspaceorarebeingretrofittedwithametalroofingsystem,ventsshouldbeplacedatboththeeaveandpeakoftheroofinordertopreventabuildupofmoisture(humidity)intheatticspace.
VENTILATION
BUILDINGWITHOUT ATTIC
BUILDINGWITH ATTIC
VENT
WALL VENTSOR OPENINGS
VENT
ATTICINSULATION
VENT ATEAVE
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 19
BI-RIB INSTALLATION OVERVIEW
Asshownbelowwiththenumberdesignations,installpanelagainsttheprevailingwind.InstallingWallPanelsfirstthen RoofPanels Tominimizecorrosion,sidingpanelsshouldnotbeinstalledallthewaytotheground. Sidingpanelsshouldlapoverthefoundationsorsplashboardsatleastthreeinches. Makesurepanelsaresquareandplumb,toassurestraightandproperalignmentoftheentirerowofpanels. Forareaswithhighwindconsiderations,closerfastenerspacingmayberequired. Itisnecessarytoattachatemporaryguidetothefoundationtouseasanalignmentguidewheninstallingsidingpanels. Siphongroovesideofpanelmustbeoverlappedwiththenonsiphongroovesideoftheadjacentpanel.
INSTALLATION OVERVIEW
PrevailingWinds
ANGLE BASE DETAIL(SEE PAGE 32)
CORNER DETAIL(SEE PAGE 30)
EAVE DETAIL(SEE PAGE 32)
GABLE DETAIL(SEE PAGE 31)
RIDGE DETAIL(SEE PAGE 30)
1
PANEL ENDLAP(SEE PAGE 29)
35
24
12
3J-CHANNEL(SEE PAGE 34)
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 20
BI-RIB
1. Apply a row of Tape Sealant across the top leg of the Eave Molding along the width of the building.2. Align and place Inside Closures over the Tape Sealant. It is critical that Inside Closures are square
to building as this will control the alignment of the panels. (See page 24 to check building square).3. Apply a row of Tape Sealant across the top of the Inside Closure (Not shown for clarity).
BI-RIB PANEL INSTALLATION NOTE: -Eave Molding, Gutter and Valley Flashings must first be installed before panel installation can begin. -Panels can be installed going from either left to right or right to left / looking from eave to peak.
INSTALLING FIRST PANEL
INSTALLING INSIDE CLOSURES
1. Install the first panel over the Inside Closure allowing desired overhang. Make sure the panel is square to the eave and rake.
2. Fasten through panel, closure, and sealants into decking with appropriate amount of fasteners to meet local building code. (See fastening patterns on pages 13 and 14). Fasteners must penetrate closure and sealant.
3. After securing panel at eave, repeat the fastening pattern at all panel support locations.
STEP1
STEP2
FASTENER
INSIDE CLOSUREw/ TAPE SEALANT
TAPE SEALANT
INSIDE CLOSURE
ROOF PANEL
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 21
BI-RIB BI-RIB PANEL INSTALLATION
FIRST PANEL INSTALLED
1. ApplyarowofTapeSealantacrossandovertheribsoftheeavepanelabout3"frompanelend.2. InstalltheridgepanelovertheeavepanelandTapeSealantwitha6"Endlap.Fasten through both
panels and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (See fastening patterns on pages 13 and 14). Fasteners must penetrate sealant.
3. After securing panel, repeat the fastening pattern at all panel support locations.
INSTALLING SIDELAP PANEL
1. Placethelappingseamofthesecondpanelontopofpreviouslyinstalledpanelsothatpanelendsareflushateave(Seebelow).
2. Fasten through panel, closure, and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (See fastening patterns on pages 13 and 14). Fasteners must penetrate closure and sealant.
3. After securing panel, repeat the fastening pattern at all panel support locations.
STEP3
STEP4
INSTALLING ENDLAP PANEL
STITCH SCREW
RIDGE PANEL
EAVE PANEL
TAPE SEALANT
FASTENER
INSIDE CLOSURE
FASTENER
SYPHONGROOVE*
6"LAP
*PANELS WITHOUT A SYPHON GROOVE REQUIRE TAPE SEALANT IN THE SIDELAP
(IF REQUIRED)
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 22
BI-RIB POST FRAME BUILDING DETAILS
14" UNIVERSAL RIDGE DETAIL
INSIDE CORNER DETAILOUTSIDE CORNER DETAIL
ROOF PANEL
STITCH SCREW
OUTSIDE CLOSURE
FASTENER
TAPE SEALANT
14" OR 20" UNIVERSALRIDGE CAP
WALL PANEL
OUTSIDE CORNER
FASTENER
TAPE SEALANT
FASTENER
TAPE SEALANT
STITCH SCREW(1'-0" O.C.)
WALL PANEL
STITCH SCREW(1'-0" O.C.)
INSIDE CORNER
LOW PROFILE RIDGE VENT DETAIL
RIDGE VENT
RIDGE / HIP COVER
FASTENER
* FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 23
BI-RIB POST FRAME BUILDING DETAILS
GABLE TRIM DETAIL RAKE TRIM DETAIL
UNIVERSAL SIDEWALL DETAIL UNIVERSAL ENDWALL DETAIL
ROOF PANEL
STITCH SCREW
OUTSIDE CLOSURE
TAPE SEALANT
TAPE SEALANT
FASTENER
GABLE TRIM
ROOF PANEL
STITCH SCREW
OUTSIDE CLOSURE
STITCH SCREW(1'-0" O.C.)TAPE SEALANT
TAPE SEALANT
FASTENER
GABLE TRIM
WALL PANEL
ROOF PANEL
INSIDE CLOSURE
FASTENER
TAPE SEALANT
UNIVERSAL SIDEWALL
STITCH SCREW
INSIDE CLOSURE
FASTENER
TAPE SEALANT
UNIVERSAL ENDWALL
OUTSIDE CLOSURE
WALL PANEL
STITCH SCREW(1'-0" O.C.)
ROOF PANEL
STITCH SCREW(1'-0" O.C.)
* FASTENER SPACING TO BE 8" - 12" O.C.
* FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 24
BI-RIB POST FRAME BUILDING DETAILS
EAVE MOLDING DETAIL UNIVERSAL GAMBREL DETAIL
ANGLE BASE DETAIL DOUBLE ANGLE DETAIL
ROOF PANEL
INSIDE CLOSUREFASTENER
TAPE SEALANT
EAVE MOLDING
STITCH SCREW
OUTSIDE CLOSURE
WALL PANEL
ROOF PANEL
INSIDE CLOSURE
FASTENER
TAPE SEALANT
GAMBREL FLASHING
STITCH SCREWOUTSIDE CLOSURE
ROOF PANEL
FASTENER
WALL PANEL
INSIDE CLOSURE
TAPE SEALANT
FASTENER
ANGLE BASE
* FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 7/15
WALL PANEL
INSIDE CLOSURE
TAPE SEALANT
FASTENER
DOUBLE ANGLE
WALL PANEL
INSIDE CLOSURE
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 25
BI-RIB POST FRAME BUILDING DETAILS
DRIP CAP DETAIL BASE MOLDING DETAIL
CANNONBALL TRACK COVER DETAIL NATIONAL TRACK COVER DETAIL
WALL PANEL
FASTENER
INSIDE CLOSURE
TAPE SEALANT
DRIP CAP
POST TRIM
WALK THROUGHDOOR
WALL PANEL
FASTENER
INSIDE CLOSURE
TAPE SEALANT
BASE MOLDING
WALL PANEL
FASTENER
INSIDE CLOSURE
TAPE SEALANT
CANNONBALL TRACKCOVER
SLIDING DOOR
WALL PANEL
FASTENER
INSIDE CLOSURE
TAPE SEALANT
NATIONAL TRACKCOVER
METAL SIDINGON DOOR
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 26
BI-RIB
DOOR JAMB DETAIL MINI-ANGLE / U-FLASHING DETAIL
POST TRIM DETAIL DOOR POST TRIM DETAIL
FASTENER
DOOR JAMB
FASTENER
WALL PANEL
OVERHEAD DOOR
FASTENER
J-CHANNEL
FASTENER
WALL PANEL
MINI-ANGLE
FASTENER
POST TRIM
FASTENER
OVERHEAD DOOR
J-CHANNEL
FASTENER
DOOR POST TRIM
FASTENER
OVERHEAD DOOR
WALL PANEL
POST FRAME BUILDING DETAILS
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 27
BI-RIB
OVERHEAD DOOR TRIM DETAIL SOFFIT DETAIL
12" SOFFIT DETAIL 24" SOFFIT DETAIL
TAPE SEALANT
FASTENER
WALL PANEL
OVERHEAD DOORTRIM
INSIDE CLOSURE
FASTENER
FASTENER
WALL PANEL
OVERHEAD DOOR TRIM
ROOF PANEL
INSIDECLOSURE
WALL PANEL
ROOF PANEL
INSIDECLOSURE
FASTENER
J-CHANNEL
FASTENER
WALL PANEL
FASTENER
12" SOFFIT24" SOFFITFASTENER
J-CHANNELFASTENER
WALL PANEL
TAPE SEALANTINSIDE CLOSURE
* FASTENER SPACING TO BE 8" - 12" O.C.
FASTENER
POST FRAME BUILDING DETAILS
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 28
BI-RIB INSTALLATION OVERVIEW
PrevailingWinds
Asshownbelowwiththenumberdesignations,installpanelagainsttheprevailingwind. Makesurepanelsaresquareandplumb,toassurestraightandproperalignmentoftheentirerowofpanels. Forareaswithhighwindconsiderations,closerfastenerspacingmayberequired. Itisnecessarytoattachatemporaryguidetothefoundationtouseasanalignmentguidewheninstallingsidingpanels. Siphongroovesideofpanelmustbeoverlappedwiththenon-siphongroovesideoftheadjacentpanel(ifapplicable).
INSTALLATION OVERVIEW
12
43
VALLEY DETAIL(SEE PAGE 40)
RIDGE DETAIL(SEE PAGE 39)
EAVE / GUTTER DETAIL(SEE PAGE 37, 38, 40)
CHIMNEY DETAIL(SEE PAGE 41)
ROOF PENETRATION(SEE PAGE 41)
HIP DETAIL(SEE PAGE 39)
GABLE DETAIL(SEE PAGE 39)
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 29
BI-RIB RESIDENTIAL DETAILS
14" UNIVERSAL RIDGE DETAIL RIDGE / HIP COVER DETAIL
VENTED RIDGE DETAIL GABLE TRIM DETAIL
OUTSIDE CLOSURE
STITCH SCREW
ROOF PANEL
MOISTUREBARRIER
TAPE SEALANT
FASTENER
14" UNIVERSAL RIDGE
OUTSIDE CLOSURE (RDG)UNIVERSAL CLOSURE (HIP)
STITCH SCREW
ROOF PANEL
MOISTUREBARRIER
TAPE SEALANT
FASTENER
RIDGE / HIP COVER
STITCH SCREW
ROOF PANEL
MOISTUREBARRIER
COBRA RIDGE VENT
13" STEP RIDGE COVER
TAPE SEALANT
ROOF PANEL
TAPE SEALANT
GABLE TRIM
FASTENER
STITCH SCREW(1'-0" O.C.)
* FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
* FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 30
BI-RIB RESIDENTIAL DETAILS
EAVE DETAIL GUTTER DETAIL
VALLEY DETAIL PITCH BREAK DETAIL
FASTENER
ROOF PANEL
TAPE SEALANT
MOISTURE BARRIER
EAVE TRIM
INSIDE CLOSURE
FASTENER(1'-0" O.C.)
FASTENER
ROOF PANEL
TAPE SEALANT
MOISTURE BARRIER
GUTTER (BY OTHERS)
INSIDE CLOSURE
DRIP EDGE (BY OTHERS)
PANCAKE HEAD SCREW(1'-0" O.C.)
ROOF PANEL
TAPE SEALANT
MOISTUREBARRIER
VALLEY
UNIVERSAL CLOSURE
FASTENERSTITCH SCREW
WALL PANEL
TAPE SEALANT
MOISTUREBARRIER
PITCH BREAK
OUTSIDE CLOSURE
ROOF PANEL
FASTENER
* FASTENER SPACING TO BE 8" - 12" O.C.
FASTENER
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 31
BI-RIB RESIDENTIAL DETAILS
CHIMNEY / CRICKET DETAIL ROOF PENETRATION DETAIL
TAPE SEALANT
FASTENER
RUBBERROOFJACK
VENT PIPE
ROOF PANEL
MINI (1/4" TO 11/8" O.D. PIPE)#2 (13/4" TO 3" O.D. PIPE)#4 (3" TO 6" O.D. PIPE)#6 (6" TO 9" O.D. PIPE)#8 (7" TO 13" O.D. PIPE)
AVAILABLE SIZES
CHIMNEY
RIDGE / HIPCOVER
ROOF PANEL
SIDEWALL (FIELD CUT AND BEND)
ENDWALL (FIELD CUT AND BEND)
ROOF PANEL
SLO
PE
FIELDFABRICATEFLAT SHEETTO FITPLYWOODCRICKET
UNIVERSAL SIDEWALL
UNIVERSAL ENDWALL
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 32
BI-RIBThoughfactoryappliedpre-paintedfinishesareverydurableandwilllastmanyyears,eventuallyitmaybedesirabletothoroughlycleanorrepaintthem.
Dirtpickupmaycauseapparentdiscolorationofthepaintwhenithasbeenexposedinsomedirt-ladenenvironmentsforlongperiodsoftime.Inareasofstrongsunlight,slightchalkingmaycausesomechangeinappearance.Agoodcleaningwilloftenrestoretheappearanceofthesebuildingsandrenderrepaintingunnecessary.Anoccasionallightcleaningwillhelpmaintainagoodappearance.
Inmanycases,simplywashingthebuildingwithplainwaterusingahoseorpressuresprayerwillbeadequate.Inareaswhereheavydirtdepositsdullthesurface,aclothorsoftbristlebrushandsolutionofwateranddetergent(1/3cupoflaundrydetergentpergallonofwaterforexample)maybeused.Thisshouldbefollowedbyanadequaterinseofwater.Donotusewirebrushes,abrasives,orcleaningtoolswhichwilldamagethecoatingsurface.
Mildewmayoccurinareassubjecttohighhumiditybutisnotnormallyaproblemduetothehighinherentmildewresistanceofthebakedfinishthatisused.Toremovemildewalongwiththedirt,thefollowingsolutionisrecommended. 1/3cupdetergent(Tide®orequivalent) 2/3cuptrisodiumphosphate(Solex®orequivalent) 1quartof5%sodiumhypochloritesolution(Clorox®orequivalent) 3quartsofwater
Strongsolventsandabrasivetypecleanersshouldbeavoided.Mostorganicsolventsareflammableandtoxicandmustbehandledaccordingly.Whenusingasolvent,consultmaintenanceprofessionalsandlabelinstructionsforproperhandlinganddisposalofwashings.Ifrequired,amildsolventsuchasmineralspiritscanbeusedtoremovecaulkingcompounds,oil,grease,tars,wax,andsimilarsubstances.Useaclothdampenedwithmineralspiritsandapplyonlytoareaswhicharecontaminated.Followuptheuseofthismildsolventwithdetergentcleaningandrinsing.
CARE AND MAINTENANCE
DO NOT USE A WIRE BRUSH
HOSE OR PRESSURE SPRAY FOR ADEQUATE CLEANING
USE MILD DETERGENT AND WATER FOR HEAVY DIRT DEPOSITS
© Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 9/14 33
BI-RIB NOTES