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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Biotransformation of Whey Waste Streams for Value Added Products
Food Innovation gateways, Teagasc 21st November 2019 Parikshit Sawdekar Fermentation Scientist, Glanbia Ireland
AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Glanbia Ireland - Our Combined Experience
Leading Brand Portfolio
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Glanbia Ireland has established a business of relevant scale
2,000+ EMPLOYEES
2.7 BN LITRES OF MILK 5,000 MILK SUPPLIERS
TURNOVER €1.8 BILLION
EXPORTS TO 70+
COUNTRIES
11 PROCESSING
FACILITIES
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
A wide range of dairy ingredients sold into a number of market sectors …
Infant Nutrition Sports & Lifestyle
Nutrition Clinical Nutrition Affordable Nutrition
Bakery Consumer Branded
Fresh Dairy Products Cheese
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Fast Growing Dairy Company Of Scale
Milk Growth to 2017:
+35% since 2014
Forecast to grow:
~30% 2018 – 2022
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
*Source -Market & Markets analysis, 2005 and UF & MF Handbook, 1998
Milk
MF
Cream
Beverages
Low fat Milk, Bacteria
Cheese manufacture
Proteins isolates
UF
UF Retentate
Cheese manufacture
Specialty milk products
Total protein isolates
UF permeate
Lactose
Whey
RO
RO Concentrate
Specialty Products
Dried/Bulk Milk
Evaporator Products
Water
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Insight: Whey Permeate = Bottleneck for whey processing Current Value Chain
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Whey Permeates - a bottle neck for whey processing in post milk quota era
EU Milk Quota abolished 1st April 2015, 1st Time in 30 years EU Dairy farmers can expand their enterprises
Delactosed Whey Permeate (DLP) is a major side stream of whey processing and has limited routes to markets
Excess Whey permeate has limited routes to market with significant volumes disposed of as animal feed
Volumes of these feedstocks will grow as more whey protein is extracted from whey pools and also due to post quota milk expansion
Problem:
The disposal of Whey permeates is a current bottle neck for future whey processing
The Challenge for the Dairy Industry has been to find a reliable significant route to market, that will also bring increased sustainable value
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Why Dairy waste streams utilization is challenging for process development??
Whey Permeate DLP DLC
Calcium (ppm) 8226 9010 10676
Magnesium (ppm) 546 837 1610
Phosphate (ppm) 3890 9770 10196
Sodium (ppm) 7189 10333 22553
Potassium (ppm) 8226 18238 36896
Chloride (ppm) 13300 41600 42800
Ash % 3.69 8.66 14.3
Lactose % 21 29 45
TS% 25 38 59
High salinity Removal of inorganic load from dairy samples Better microbial biotransformation Feasible down streaming for product recovery
Characterisation of WP, DLP and DLC
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Our challenges and new technologies
Recovery of lactose from whey waste streams
Microbial fermentation of lactose to Lactic acid
Recovery of Lactic acid from complex fermentation broth
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Whey Permeate/DLP
Patented Glanbia USP
Clarified Feed for Fermentation
Pre-treatment process development for ash removal
*WO/2018/029219
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Process gives fermentable lactose substrate
AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Bacillus wild type
High salts, sugar and osmotic challenges
Strain Adaptation
Protected Glanbia Strain now in Use
Strain development for lactose fermentation
*US/2018/0312885A1
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Clarified Whey Permeate
Patented Glanbia strain
Bioconversion Lactic Acid Yield
(>95%)
Fermentative production of Lactic Acid
*WO/2018/029219, US/2018/0312885A1
Lactic acid production with high Yield and Productivity (7g/l.hr)
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Recovery and Purification of Lactic Acid
*WO/2018/029219
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Fermentation Broth
Downstream process
Pure Lactic Acid Polylactic acid (Bio-plastic)
Pure Heat Stable Lactic acid for Bioplastic production
AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Glanbia technology map for value added products from low value dairy whey streams
Disruptive Biotechnology WP
&
DLP
Probiotic
Mushroom compost Phosphate binder Soil conditioner
Gypsum Calcium
Phosphate
Mineral for human nutrition
Animal Nutrition
Pre
trea
tmen
t
Do
wn
stre
am
Do
wn
stre
am L-Lactic acid
AgriChemWhey Co- Products
Polylactic Acid (PLA)
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
*Lactic Acid product trade mark registered as ECOLAC in EU
Heat Stable polymer grade Lactic Acid
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310. Leadership Conference 2018 |
AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
The Role of BIC and BBI JU Underpins AgriChemWhey
2014 - Glanbia commences research with UCD & TCD 2014 - The EU commission launches a €3 billion BBI JU fund 2015 - Glanbia became a full member of Bio Industries Consortium (BIC) 2016 - Glanbia scales up its patented technology to produce high purity lactic acid. 2017 - Glanbia is successful in leading a grant of €22.3 million Flagship grant from BBI JU 2018 - Glanbia commences the AgriChemWhey project in the Lisheen National Bioeconomy Campus.
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
AgriChemWhey Partners
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Lisheen Mine March 2018
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Multi Product Biorefinery
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
www.agrichemwhey.com
@AgriChemWhey_
#AgriChemWhey
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AGRICHEMWHEY has received funding from the Bio-Based Industries Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 744310.
Thank you !!