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Construcción
IMPORTANT:
Any safety provisions as directed by the appropriate governingagencies must be observed when using our products.
The pictures in this document are snapshots of situations atdifferent stages of assembly, and therefore are not completeimages. For the purpose of safety, they should not be deemedas definitive.
All of the indications regarding safety and operationscontained in this document, and the data on stress and loadsshould be respected. ULMA Construcción’s TechnicalDepartment must be consulted anytime that field changesalter our equipment installation drawings.
Our equipment is designed to work with accessories andelements made by our company only. Combining suchequipment with other systems is not only dangerous but alsovoids any or all our warrantees.
The loads featured in this document, related to the basic elementsof the product, are approximate.
The company reserves the right to introduce any modificationsdeemed necessary for the technical development of theproduct.
All rights reserved.Neither all nor part of this document may be reproduced ortransmitted in any way by any electronic or mechanicalprocedure, including photocopy, magnetic recording or anyother form of information storage or retrieval system withoutthe written permission of ULMA Construcción.
Circular sheet form work
BIRA is variable-radius circular metallic form work made possible by an easy-to-handle ratchet
system that generates the required curve.
BIRA has been calculated for a maximum concretingpressure of 80 kN/m2 with a ø 20 mm rod, eachpanel having 4 rods.
The longitudinal join of the panels is carried out bythe ORMA clamp, which is totally compatible withthis system.
The panels carry two levelling elements with theircorresponding screws for firm seating on theground.
There are two panels, outside and inside , whichhave a 50 mm. length difference, and heights of 3 - 2 - 1.5 - 0.5 and 0.25 metres.
The minimum radius that can be reached is 2.2 m.
There will be differences between the outside andinside panel depending on the radius and the thickness to be attained. These differences may becompensated by wooden or metal correctors.
WORK BRACKET
OUTSIDE PANEL
INSIDE PANEL
SAFETY PLATFORM
F ollow the steps listed below for on-site panel curving:
Panel curving
Operators should not mount the panel to perform the curving operation.
TEMPLATE
BIRA TABLE
SAFETY PLATFORM
Place the trestles on a perfectly levelled surface.
Make inside and outside wood templates with the required radius.
Place the panel on the templates.
Fix locks and push-pull prop.
RELEASE LOCKS
FIX LOCKS PUSH-PULL PROP
PUSH-PULL PROP
Release locks and push-pull prop.
Curve using the 4 rotation nuts.
Basic components:
ITEM NO. NAME WEIGHT
1905142 BIRA Filler clamp 5.4
ITEM NO. NAME WEIGHT
1905001 Ext. panel 3 x 2.25 (6.75 m2) 629
1905009 Int. panel 3 x 2.20 (6.60 m2) 615
Panels
ITEM NO. NAME WEIGHT
1905007 Ext. panel 0.25 x 2.25 (0.56 m2) 45.5
1905015 Int. panel 0.25 x 2.20 (0.55 m2) 45
Panels Push-pull prop
ITEM NO. NAME WEIGHT
1905003 Ext. panel 2 x 2.25 (4.50 m2) 490
1905011 Int. panel 2 x 2.20 (4.40 m2) 478
Panels Bracket
ITEM NO. NAME WEIGHT
1905136 BIRA Work bracket 12.5
Waler
ITEM NO. NAME WEIGHT
1900193 0.90 BIRA waler 10.60
1905191 0.45 BIRA waler 5.10
1900445 1.55 BIRA waler 18.6
ITEM NO. NAME WEIGHT
1905005 Ext. panel 1.5 x 2.25 (3.375 m2) 420
1905013 Int. panel 1.5 x 2.20 (3.30 m2) 409
Panels Clamps
Clamps
Waler hook
ITEM NO. NAME WEIGHT
1905016 Ext. panel 0.50 x 2.25 (1.125 m2) 80
1905017 Int. panel 0.50 x 2.20 (1.10 m2) 79
Panels
ITEM NO. NAME WEIGHT
1905251 Short Filler hook 0.42
1905283 Long Filler hook 0.64
Filler hook
ITEM NO. NAME WEIGHT
1900170 BIRA Adjustable clamp 5.5
ITEM NO. NAME WEIGHT
1900448 Waler hook 1.40
ITEM NO. NAME WEIGHT
1905223 Push-pull prop between BIRA panel 4.60
Compensation plate
Compensation plate
Compensation plate
Climbing bracket
ITEM NO. NAME WEIGHT
0230100 15/1 Tie rod 1.7
0230120 15/1.2 Tie rod 2
0230150 15/1.5 Tie rod 2.5
0230200 15/2 Tie rod 3.3
0230600 15/6 Tie rod 10
0234100 20/1 Tie rod 2.9
0234120 20/1.2 Tie rod 3.4
0234150 20/1.5 Tie rod 4.3
0234200 20/2 Tie rod 5.2
0234600 20/6 Tie rod 17.2
Tie rods
Plate nut
Metal Compensation
ITEM NO. NAME WEIGHT
1905269 Metal Compensation 1.5 x 0.02 3.3
1905249 Metal Compensation 1.5 x 0.03 6.3
1905245 Metal Compensation 1.5 x 0.04 6.5
1905280 Metal Compensation 1.5 x 0.1 10.9
1905266 Metal Compensation 2 x 0.02 4.4
1905243 Metal Compensation 2 x 0.03 8.4
1905239 Metal Compensation a 2 x 0.04 8.8
1905272 Metal Compensation a 2 x 0.1 14.5
1905263 Metal Compensation 3 x 0.02 6.6
1905235 Metal Compensation 3 x 0.03 12.7
1905230 Metal Compensation 3 x 0.04 13.2
1905277 Metal Compensation 3 x 0.1 21.7
Hexagonal nutPush-pull prop
ITEM NO. NAME WEIGHT
1905141 BIRA Table 52
Table
ITEM NO. NAME WEIGHT
7238001 15 Hexagonal nut 0.22
ITEM NO. NAME WEIGHT
1900256 Plate washer nut 1.2
Pipe brace shoe
ITEM NO. NAME WEIGHT
1900144 Pipe brace shoe 4.3
ITEM NO. NAME WEIGHT
1905177 3 x 0.25 Compensation plate 89
ITEM NO. NAME WEIGHT
1905182 2 x 0.25 Compensation plate 61
ITEM NO. NAME WEIGHT
1905217 1.50 x 0.25 Compensation plate 45
ITEM NO. NAME WEIGHT
1900134 1.1 - 1.7 Push-pull prop 7.4
1900123 2.4 - 3.5 Push-pull prop 24.2
1900147 5 - 6 Push-pull prop 51
1908168 3.6 - 4.8 Push-pull prop 43.3
ITEM NO. NAME WEIGHT
1900386 Climbing bracket 36.5
Safety elements
Ladder platformHandrail extension
ITEM NO. NAME WEIGHT
1902161 Ladder coupling 1.2
Platform fastener
ITEM NO. NAME WEIGHT
1905299 Platform support 15.8
ITEM NO. NAME WEIGHT
1905353 Platform fastener 1.3
ITEM NO. NAME WEIGHT
1902111 Ladder platform 7.2
ITEM NO. NAME WEIGHT
1902084 Handrail extension 2.2
Swivel guardrail
ITEM NO. NAME WEIGHT
1902141 Swivel guardrail 11
Access ladder
ITEM NO. NAME WEIGHT
1905384 1.5 m Access ladder 7
Cantilever
ITEM NO. NAME WEIGHT
1902257 Cantilever pin 3.7
Ladder coupling
ITEM NO. NAME WEIGHT
1905372 Protection head 3
Protection head
ITEM NO. NAME WEIGHT
1905364 Top protection 13.7
Top protection
Platform support
ITEM NO. NAME WEIGHT
1902118 Wind pipe brace shoe 4.4ITEM NO. NAME WEIGHT
1902106 Ladder 17.3
ITEM NO. NAME WEIGHT
1905334 BIRA inside platform 65
Wind pipe brace shoe
Ladder
ITEM NO. NAME WEIGHT
1905357 Shaft fixing 2.4
ITEM NO. NAME WEIGHT
1905378 Access platform 1.5 2.3
ITEM NO. NAME WEIGHT
1905307 BIRA outside platform 70
Shaft fixingPlatform accessPlatforms
Range of heights
The BIRA range of panels allows you to obtain heights from 1.5 m to 6 m at 25 cm intervals.
The 1.50 m panels are always placed at the bottom of the assemblies.
The 0.25 and 0.50 m panels are placed at the top.
LENGTHWAYS JOINING
BIRA panels can be joined lengthways using the ORMA Adjustable clamp on the side section of the panels that are to be joined.
Once clamp is placed per metre of height.
If you need to join panels with compensations between 10 and 25 cm, use the BIRA Filler clamp.
Besides wood compensations, there are also metal compensations that make for faster and more precise assembly.
Panel joining
METAL COMPENSATION
BIRA Filler clamp
H = 3 m
COMPENSATION = 100
PANEL A PANEL B
COMPENSATION = 250
PANEL A PANEL B
JOINING BY HEIGHT
High panels are joined by bringing the panels together on the forming sheet, and are placed in position bythe centring wedges which are welded to them. Once in position, the upright joints are secured with the rodand its nut.
Once this operation has been completed, and the wallers have been placed on the trapezoidal side andcentral sections, they are secured by the waler hook.
0,45 WALLER
0,90 WALLER
CLOSE UP X
UPRIGHT JOINT
CENTRING WEDGE
There are complementary accessories that make it possible to offer total safety in high-up jobs that need tobe carried out on the form work, creating continuous platforms and a vertical access to each level created
using ladders.
Safety elements
A lternatively, the work brackets can alsobe used. Once placed on panels they can
be used as platforms for concreting the wall.The panels are secured by in-built pins. WORK BRACKET
S tabilisers are to settle the form work units andkeep them upright.
The securing points are located at the bottom of thewallers. The stabilisers are secured directly at thesepoints, with no need for an intermediate couplinghead.
System stabiliser
PUSH-PULL PROP
E00F
CR0
2
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