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ZR-LNG Technology Small to Mid-Scale Liquefaction of Natural Gas

Botswana Pre-feasibility Study - Rushlight Events · lp / mp / hp main refrigerant compressor turbine 116 - c - 101 116 -v -101 lp expander separator 116 -v -102 fuel ... cv-10 3

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ZR-LNG Technology

Small to Mid-Scale Liquefaction of Natural Gas

2

LNG is a Growth Market

Shell 2018 LNG Outlook:

2017 demand 293 million tonnes/y

2030 demand 500 million tonnes/y

Requires investment of $200 billion

$35 billion through to 2030 suited to ZR-LNG technology

(after allowance for other project scope and pre-committed projects)

Gasconsult Share at 15% market share = $5.25 billion

3

ZR-LNG fits both Liquefaction Markets

Large-scale and Mid-scale:

Moves gas to market where a pipeline is uneconomic or

politically problematic

Small-scale:

Transportation fuel substitution (rail, trucking and marine)

LNGLiquefaction

Plant

LNGStorage L N G

Ship to Markets

~~ ~~~~~~~~~~~~~~

Feed Gas

LNGLiquefaction

PlantFeed gas

Truck Fuel Marine Bunker FuelHeavy off road Fuel

4

Target – Mid-scale through smaller gas fields

A 1 TCF field brought to market = $7-10 billion of revenue

Source FLEX LNG

CONVENTIONAL MEGA-SCALE PLANTSHUGE CAPEX

REQUIRE VERY LARGE GAS RESERVES

ZR-LNGMODEST CAPEX AND CAPACITY

IS AN “ECONOMIC SIZE FIT”FOR THESE SMALLER GAS FIELDS WHICH ARE NOT COMMERCIALLY TRIVIAL

5

Target – Small scale fuel substitution

FEED GAS

PERMEATE TO FUEL GAS

ZR-LNG LIQUEFIER

iLNG 3 PHASESEPARATOR

LNG PRODUCT

FLASH GAS

SWEEP GAS

iLNG MEMBRANE

SOLIDS

ZR-iLNG CONCEPTUAL FLOWSCHEME

1 - a joint development by Gasconsult with Osomo Projects/iLNG, the Netherlands

ZR-iLNG1 is a combination of:

• Gasconsult’s ZR-LNG liquefaction technology (elimination of refrigerant infrastructure) +• Osomo/iLNG’s membrane sweep technology (order of magnitude improvement over

conventional CO2 and water removal) +• Osomo/iLNG’s CO2 freeze out technology

ZR-iLNG eliminates a large amount of equipment, eliminatesheat sources and energy requirement, eliminates waste liquid streams. Described by industry expert as a potentially disruptive technology

6

ZR-LNG differentiators and benefits

Conventional technologies use external refrigerants, either hydrocarbon liquids/gases or nitrogen

significant cost to replace lost refrigerant (plant upsets, ongoing seal leaks)

refrigerant storage and transfer equipment

supply logistics issues

ZR-LNG uses no external refrigerant and requires no refrigerant storage or transfer equipment

saves capital and operating cost

Energy Efficiency

ZR-LNG is best in class mid-scale scheme, less energy use and lower CO2 emissions

7

Patent Protected Technology

ZR-LNG has patent protection in UK, Australia, S. Korea, Japan, China and Mexico.

ZR-LNG patents pending in USA, Canada, Malaysia and India

Additional patents on process variants submitted which will provide

additional protection and value

8

Design validated by:

ShellBP

CB&I (now McDermott)ThyssenkruppOther EPC companies

ZR-LNG Design has been Validated

PROCESS FLOW DIAGRAM ZR-LNG

CLIENT CONTRACTNo:

CONTRACT No: 233264

1

2

3

4

5

6

7

8

9

10

REV

TITLE:

JIHGFEDCBA

GASCONSULT LNG TECHNOLOGY STUDY

NOTES

DRAWING No.

233264-000-PR-01-00001 D

FEED GAS

116-E-101

MP MAIN

REFRIGERANT

COMPRESSOR

AFTERCOOLER

116-E-102

HP MAIN

REFRIGERANT

COMPRESSOR

AFTERCOOLER

116-E-103

LP

COMPANDER

COMPRESSOR

AFTERCOOLER

116-E-104A/B HP

COMPANDER

COMPRESSOR

AFTERCOOLER

116-X-102A/B

116-X-101

116-X-101

LP COMPANDER

116-X-102A/B HP

COMPANDER

C E

116-E-105

116-E-104A/B

116-E-103

116-

E-101

116-T-101

116-C-102

C

LC

LC

LC

116-E-105

LNG HEAT EXCHANGER

116-C-102 BOG

/ END FLASH

COMPRESSOR

116-C-103 FUEL

GAS

COMPRESSOR

116-GT-101

116-C-101

LP / MP / HP

MAIN

REFRIGERANT

COMPRESSOR

116-GT-101

LP / MP / HP MAIN

REFRIGERANT COMPRESSOR

TURBINE

116-C-101

116-V-101 LP

EXPANDER

SEPARATOR

116-V-102 FUEL

GAS FLASH

DRUM

116-V-103 END

FLASH GAS

DRUM

116-T-101 LNG

HYDRUALIC

TURBINE

116-C-103

C M

ASC

ASC

ASC

ASC

116-E-106

116-E-106

FUEL GAS

COMPRESSOR

AFTERCOOLER

116-CM-102

116-CM-102

BOG / END FLASH /

FUEL GAS

COMPRESSOR

MOTOR

TO FUEL

GAS

F.D.

F.D.

F.D.

CWS

CWS

CWS

CWS

LOADING M ODE BOG COM PRESSION (BY

OTHERS)

C

KEY

ASC: ANTI-SURGE CONTROLLER ASV: ANTI-SURGE VALVECC: COLD CONSERVATION INSULATION CS: CARBON STEELCWS: COOLING WATER SUPPLY CWR:

COOLING WATER RETURNESV: EM ERGENCY SHUTDOWN VALVE FC: FLOW CONTROLLERFCV: FLOW CONTROL VALVE FD: FLARE DRUMFDI: DIFFERENTIAL FLOW INDICATOR FI: FLOW

INDICATORFRC: FLOW RATIO CONTROLLER HC: MANUAL CONTROLHCV: M ANUALLY CONTROLLED VALVE LC: LEVEL CONTROLLER

LCV: LEVEL CONTROL VALVE NI: NO INSULATIONOP: OPERATOR SETPOINT PC: PRESSURE CONTROLLERPCV: PRESSURE CONTROL VALVE PI:

PRESSURE INDICATORPP: PERSONNEL PROTECTION SP: SETPOINTSS: STAINLESS STEELTI: TEM PERATURE INDICATORXXV: AUTOM ATED ISOLATION VALVE

F.D.

F.D.

F.D.

THIS DOC UM ENT IS THE PR OPER TY OF CHICAGO BR IDGE & IRON COMP ANY ("CB &I"). IT MAY C ONTAIN INFOR M ATION DESC R IBING TEC HNOLOGY OWNED B Y CB &I AND DEEM ED TO BE COMM ER CIALLY SENSITIVE. IT IS TO B E USED ONLY IN C ONNEC TION WITH WOR K PER FORM ED B Y C B&I. R EPR ODUC TION IN WHOLE OR IN PART FOR ANY P UR P OSE OTHER THAN WOR K PER FORM ED BY C B&I IS FOR BIDDEN EXC EP T BY EX PR ESS WR ITTEN P ER MISSION OF C B &I. IT IS TO BE SAFEGUARDED AGAINST BOTH DELIBER ATE AND INADVER TENT DISC LOSUR E TO ANY THIRD P ARTY.

SCALE @A1: NTS

DOCUMENT ID:

REV

900-6

00#-C

S-N

I

900-6

00#-C

S-N

I

600-6

00#-C

S-N

I

600-6

00#-C

S-N

I

NO

TE

5

750-9

00#-C

S-N

I

NO

TE

5

350-600#-

CS-NI

600-900#-CS-NI

NOTE 5

900-600#-

CS-NI

900-300#-

CS-NI

CWS 900-300#-

CS-PP

750-300#-CS-NI

900-150#-CS-NI

400-150#-CS-NI

900-1

50#-C

S-N

I

900x900

400-900#-CS-NI

NOTE 5

500-900#-

CS-NI

500-900#-

CS-NI

500-900#-

CS-NI

300-900#-

CS-NI

C E

600-300#-SS-CC-130

NOTE 5

600-150#-SS-CC-170

500-900#-SS-CC-130

600-150#-

SS-CC-170

100-150#-SS-CC-130

400-150#-SS-CC-120

200-150#-SS-CC-140

200-150#-

SS-CC-140

250-150#-

SS-CC-150

116-

V-102

CC-260

116-

V-103

CC-280

400x600

200-1

50#-S

S-C

C-1

40

400-150#-

SS-CC-170

300-150#-SS-CC-170

150x250

300-1

50#-S

S-C

C-1

60

400-1

50#-S

S-C

C-1

80

150-150#-

SS-CC-100

150-600#-

CS-PP100-600#-

CS-PP

Table 1 – Cooling M edium Line Details

Cooler Tag / Header CWS / CWR Line Details

116-E-101 450-150#- CS-NI

116-E-102 400-150#- CS-NI

116-E-103 300-150#- CS-NI

116-E-104A/B 300-150#- CS-NI

116-E-106 80-150#-CS- NI

CWS / CWRHeader 750-150#- CS-NI

FREE DRAINING

Table 2 – Flare Header Details

Line Description Line Details

Flare Header 1200-150#- SS- NI

LINE KEY

AAA-BBB#-CC-DD-EEE

AAA: LINE SIZE (DN) BBB: PIPE CLASSCC: M ATERIAL OF CONSTRUCTION DD: INSULATION CODEEEE: INSULATION THICKNESS (MM)

NOTE 4

XX

V-1

15

ASC

XXV-118

ASC

XXV-102A

XXV-103

XXV-107

116-

V-101

CC-260

HC

CWR

CWR

CWR

CWR

XX

V-1

12

500x500

ASV-101A

300x250

ASV-102

80x150 ASV-104

600x600 ASV-105

600x500 ASV-106

600x600 ASV-107

600x400

ASV-108

TC

V-1

01

FC

V-1

01

FC

V-1

03

FC

V-1

04A

PC

V-1

02

PC

V-1

03

PCV-105

PC

V-1

06

LCV-101

LCV-102

LCV-

103HCV-101

START-UP VENT

PCV-109

PC

V-1

07

XXV-111

XX

V-1

16

XX

V-1

17

XXV-101A

ESV-101 PCV-101

XX

V-1

13

XXV-106

1. LNG STORAGE ON FLNG SHIP.

2. DELETED.

3. PSV TAILPIPES TO BE STAINLESS STEEL.

4. END FLASH DRUM TO BE POSITIONED ONE DECK ABOVE

STORAGE LEVEL.

5. EQUIPMENT INLET AND OUTLET LINE SIZES SHOWN ARE THE

INDIVIDUAL MACHINE LINE SIZES.

6. BOUNDARY LINE ENCASES EQUIPMENT, VALVES AND PIPING

ASSOCIATED WITH ONE OF THE 2 X 50% HP COMPANDER

MACHINES. LOAD SHARING CONTROL TO BE PROVIDED.

NOTE 6

PC

NOTE 1

XX

V-1

14

FI

TI FI FRC

FI

FRC

TI

250-900#-

SS-CC- FC

140

XXV-108 PCV-104 XXV-109

OP SP

PC

PC

PC

ES

V-1

02

FC

FC

FCV-102 CWR

116-E-102

ASC

FC

TC

FIFI

PC

FI

FI

FIFI

FI

FI

XXV-105A

XXV-104A

500-900#-CS-NI

600-300#-SS-CC-130

HOLDS

1. DELETED.

LIQ.FLNG MODULE

LIQ.

MODULE FLNG

FLNGLIQ.

MODULE

750-900#-

CS-NI

750-600#-

CS-NI

PCFOR START-UP ONLY

HC

START-UP VENT

HCV-105

FC

SP

PC

D 16/03/2018 ISSUED FOR INFORMATION TT-P SEL

C 29/01/2018 FOR CLIENT REVIEW TT-P SEL B

17/01/2018 FOR CLIENT REVIEW TT-P SEL

A 29/11/2017 DRAFT FOR INTERNAL USE TT-P SEL

DATE DESCRIPTION DRN CHK APP CLT

QUENCH LNG (BY OTHERS)

START-UP VENT

F.D.

START-UP VENT

F.D.

PCV-108

PCV-110

START-UP LINE

F.D.

F.D.

START-UP VENTF.D.

PCV-111

AS

C

250x200

AS

V-1

03

17

9

Gasconsult Team

Existing 5 man team has extensive first division experience in the EPC sector:

Bill Howe > 20 experience with the Foster Wheeler group

Geoff Skinner > 30 years experience with Foster Wheeler group

Tony Maunder > 30 years with Foster Wheeler, BP and ICI

Joseph Barba > 30 years with Foster Wheeler, Lummus, Hitachi

Mike Sterne > 30 years with Fluor, Bechtel, Amec

In total > 200 man-years relevant experience

Excellent business connections into the target market

10

Funding Requirement

Seeking £920,000

Covers 2 years opex including 2 new recruits:

Salaries including payroll burden £318,000 p.a.

Office and infrastructure £96,000 p.a.

T&L £41,000

Total p.a. = £455,000

Note: The Gasconsult Board and officers have invested circa £200,000 cash

plus 10 man-years of time into the development of the ZR-LNG technology

11

Business Model and Income Stream

Operate as technology Licensor:

Small core team, low overhead, no manufacturing, no expensive bidding and high risk contracts

Gasconsult Share at 15% market share = $5.25 billion

Revenue on licence fee business model at 3% of project cost through to 2030 = $157 million

Average revenue p.a. through to 2030 = $13 million

Average company costs p.a. through to 2030 = $1.7 million (years 1 & 2 $0.62 mil)

Overall company valuation NPV10 over 15 years = £48 million

Overall IRR over 15 years = 345%

Based on initial investment of £0.92 million for 18% of business (15% post dilution arising from ESOP)

Investor Return NPV10 = £6.6 million (post ESOP dilution and pre-exit)

Investor Return IRR = 87% (post ESOP dilution and pre-exit)

12

Exit Strategy

Potential Acquirers of Gasconsult

Targets can leverage the technology beyond licensing operations and secure greater share of project scope

EPC contractors seeking better returns through exclusive access to a superior technologyMore projects, better margins, full EPC scope

OEMs with major equipment integral to the ZR-LNG process e.g. BHGE, Siemens, Mitsubishi. Potentially supply >70% of all equipment in ZR-LNG schemes; Less competitive environment, better margins

Oil major seeking market advantage (access to gas reserves) through exclusive availability of superior technology. Monetize the full value chain through gas production

Existing LNG licensor seeking competitive advantage e.g. Air Products, Linde, Conoco, Chart. Potentially greater market share