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Brake System Application Guide

Brake System - dthi.net Systems... · Carlisle offers proven brake system designs for a wide range of off-highway vehicles and equipment. Our integrated brake solutions move from

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Brake SystemApplication Guide

Industrial Brake & Friction

Complete Broke SystemsCarlisle offers proven brake system designs for a wide range ofoff-highway vehicles and equipment. Our integrated brake solutions

move from the foot pedal to the hydraulic actuator to the brake,

including the friction material. We design and build dry disc caliper

brakes, drum brakes and mechanical brakes for both service and park

applications. When you specify a Carlisle brake system you can counton smooth, quiet and dependable stopping power. ln addition, ourbrakes are produced throughout our network of global manufacturing

facilities...ensuring you get the most cost effective, highest qualitybrake system in the world.

Corlisle Benefits. Complete brake systems - hydraulic controls,

service brakes, park brakes and friction. Proven 0E supplier for over 50 years. Manufacturing and engineering support in

US, Europe and Asia. All designs adhere to SAE brake and

ISO requirements. Clean sheet or modified standard designs. Quick turn prototypes

. Many new control, engagement and operalorwarning features for increased safety

. Extensive testing to ensure in{ieldperformance and reliability

. Maintain inventory of service parts for allbrakes we manufacture

s l:,#j;!:*i[Bloomingon, lNBrake & Hydraulic Produds

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Hanghou, ChinaMochining & Assenbly Friction produtt

Atsugi, lapanBroke & Hydraulic Produt(lopon Power Broke)

Portner to )EMs Around the World Globol ResourceSince our introduction of a caliper disc park brake more than 50 years

ago, we've been a key partner to most of the off-highway industry's

major OEMs. Our organization is well positioned to provide global

customer support, including manufacturing, logistics and service.

Carlisle is an experienced supplier of complete brake solutions that

OEMs around the world can count on for high performance braking.

Today, more than ever, it is imperative suppliers are prepared to support

their customers around the world. Carlisle lndustrial Brake & Friction

and i8 sister companies have established a network of manufacturing

and distribution facilities that give us a presence in or near most of the

world's fastest growing markets. This commitment to be a player in

the slobal economv makes Carlisle the risht rhnirp for vnr rr nanru hralra

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Low Speed Rotor Active Brakes

. 0.4 n1minal fticti1n c1efficienl

W846-92 (SCL56 Series)

WBA4-90 (WTB Series)

WBA6-79 (M6 Series)

WBA4.79 {M4 Series)

Six 92mm piston, split caliper brake

Four 90mm piston, split caliper brake

Six 79mm piston, caliper brake

Four 79mm piston, caliper brake

330,000

170,900

186,500

124,000

3,000 (206.8)

2,500 \172.4)

2,300 (158,6)

2,300 (158.6)

430 240 370

265 235 206

535 270 235

380 '230 230

$peed Rotor Fail-Safe Brakes

WBF1 -7000 (SA7000 Series) Single piston, spring applied, 23,575 (new) 1,750 to 3,000

hydraulically released caliper brake 17 ,792 (worn) (120.7 to 206.8) 195 135 225

WBF2-14000 (SA14000 Series) Dual piston, spring applied, 6_3,701 (new) 1 .750 to 3,000hydrautically released caliper brake 40,135 (worn) (120.7 to 206.8) 330 r 180 260

NacelNe Direction &sntrol Active Brakes {Yaw}

WBA6-120 (MflB Series) Six I20mm piston, split caliper brake

Yb&hmXmmX ffim&aSeruice Brakes

.0.4 n0minal friction c1efficient

44 Series

F4 Series

F6 Series

HDBC4225 Series

H6 Series

JO Series

M4 Series

M6-29 Series

PD1425 Series

SCL56 Series

DSH Series Drum Brake

Four-piston, hydraulically applied, caliper disc brake

Four-piston, hydraulically actuated, disc brakewith retncting springs and automatic adjusters

Six-piston. hydraulically actuated, disc brakewith retracting springs and automatic adjusters

Hydraulic combination brake (service and park)

Six-piston, hydraulically applied, caliper disc brake

Six-piston, hydraulically actuated,wheel-mounted, caliper disc brake

Four-piston, hydraulically actuated, caliper disc brake

Six-piston, hydraulically actuated, caliper disc brake

Double opposed piston, hydraulically actuated, caliperdisc brake with retracting springs and automatic adjusters

Triple opposed piston, hydraulically actuated, caliperdisc brake

Hydraulically actuated, dual servo, self-energizing drumbrake with floating brake shoes

64,000

29,000

58,000

80,000

285,000

116,000

174,000

54,000

276,000

1,500 (103.4)

1,500 (103.4)

2,000 (137.9)

3,000 (206.9)

1,500 (103.4)

s,000 (206.9)

2,300 (158.6)

2,300 (158.6)

2,000 (r 37.9)

3,000 (206.9)

1,300 (89.6)

Fark Brakes

G2 Series

SA7000 Series

SCL70 Series

RT Series

Spring-applied, hydraulically released park brake

Single-piston, spring-applied, hydraulicallyreleased caliper brake

Spring-applied, hydraulically released park brake

Six-piston, hydraulically actuated, wheel-mounted,caliper disc brake

56,980 (new)

32,820 (worn)

28,246 (new)

17,793 (worn)

62,275

19,660

1,800 to 3,000(1 24 to 206.9)

1,750 to 3,000(120.7 !o 206.s)

1,650 to 3,000(114to206.9)

l{ydx"aulie Gontrol & Frietion Frodulcts

1100 Series Valve

2100 Series Valve

Boosted Master Cylinder

Midi Twin Boosted Cylinder

Dual Circuit Hydraulic Adjuster

Wet Friction

Single and tandem circuit, modulating hydraulic control valves

Single circuit (2101) and parallet (2102) circuit,modulating hydraulic control valves

lntegrated master cylinder, booster and reservoir

C0mpact closed center hydraulic booster

Automatic adjusters for in-line adjustment of highdisplacement hydraulic brakes

Heavy duty, Iong life wet friction discs

3,500 psi (24,1 33 kPa) Max. Output Pressure

600 - 3,500 psi (4,1 37 to 24,1 33 kPa) Max.0utput Pressure

1 5 - 40 bar Pressure Bange,2.65:1 to 6.2:1 Boost Ratios

80 - 1 20 Horsepower range

3.5 to 15.7 Cu. ln. Capacity Range

Diameters up to 42 ln. (1,067 mm)

Industrial Brake & Friction

Your Carlisle distributor:

Carlisle lndustrialBrake & Frictlon

l05l East Hillside DriveBloomingon, lN 47401

Phone: (812) 336-381 IFax: (812)334-8775

Carlisle BrakeProducts UK

0mega 500 Unit

Mamhilad Technology Park

Pontypool - NP4 OJJ

United Kingdom

Phone: +44 (0)1495 767304

Faxi +44 (0)149s767330

Grlisle Trading(Shanghai) Co., timitedSuite E&F,9th Floor, Majesty Building

No.l38 Pu Dong Avenue

Shanghai 200120,

People's Republic of China

Phone: 86-21-5100-5222

Fax: 86-21 -6100-5220 I 86-21 -6100-5221

Carlisle Brake Produrts(Hangzhou) Co., limitedlndustry Zone, Tangxi Town,

Yuhang District

Hangzhou, il I 106,

People's Republic o{ China

Phone: 0086-571-8631 9078

Fax: 0086-571-8651 8557