Brazil and the most challenging cooperation conditions V6ec.europa.eu/research/iscp/pdf/sfic/1key-note_schmitt_au.pdf · Brazil and the most challenging cooperation conditions Prof

© WZL/Fraunhofer IPT

Brazil and the most challenging

cooperation conditions

Prof. Dr.-Ing. Robert Schmitt

SFIC workshop: Approaching Brazil

Brussels, June 17th 2013

Seite 2 © WZL/Fraunhofer IPT

Agenda

Brazil takes off! 1

BRAGECRIM – Collaborative Research Initiative on Manufacturing Technology 2

CTMetro: Industrial X-ray Computed Tomography 3

Expected Results and Next Steps 4


Brazil takes off!

BRIC: emerging economies (What about the B?)

– Brazil, Russia, India, China

Brazil could not avoid the downturn

– But was one of the last in and first out of the crisis

Economy growing at an annualised rate of 5%

Trend to grow more: deep-sea oilfields discovered

Approx. 2014: Brazil is likely to become the world’s fifth-

largest economy (overtaking Britain and France)

Approx. 2025: São Paulo is to become the fifth wealthiest

city in the world

Brazil has entered onto the world stage

– 2014: Soccer World Cup

– 2016: Olympic Games in Rio de Janeiro

Source: The Economist, November 14th-20th 2009


Brazil’s emergence was steady, not sudden

Brazil has a known vast potential – World’s largest freshwater supplies

– The largest tropical forests

– Fertile land: up to three harvests a year

– Huge mineral and hydrocarbon wealth

Brazil has been democratic, has had economic growth and has lowed down inflation before

– But never sustained the three aspects at the same time

– Ranking in the middle of century: China, USA, India, Japan and Brazil

Self-sufficient in oil and likely to become a big exporter

Brazil is now lending money to the IMF (International Monetary Fund)

Big companies, global scenario: – State: Petrobras, Vale, Embraer

– Private: Gerdau, JBS, Embraco, Romi

– Automotive market: Troller, Ford, Fiat, GM, VW, Audi, Toyota, Honda, MAN, Mercedes-Benz, Hyundai, Nissan, Renault, Peugeot, Citröen, (BMW)

Source: The Economist, November 14th-20th 2009


Brazilian-German relationships in industry and science

Manufacturing technology plays an essential role for the

sustainable development of Brazil and Germany

– Aviation: Embraer, Airbus

– Automotive: VW, Audi, Mercedes-Benz, MAN

Many German companies have production plants in Brazil

– São Paulo: one of the major concentrations of German companies in the

world

Many Brazilian products are part of the daily life in Germany

Many Brazilian researchers have studied in Germany

– 342 students graduated in Germany in 2005

Traditional relationships between universities in Germany and

Brazil

Most of these relationships are focused on manufacturing

technology

Source: Embraer, Volkswagen


Agenda

Brazil takes off! 1


CT Metro: Industrial X-ray Computed Tomography 3



Brazilian - German

Collaborative Research Initiative on Manufacturing Technology

Long term goal:

Enforce the competitiveness of both countries in the global

market by

– concentrating on innovation along the whole value added chain

– fast transfer of knowledge and results to industry

– building focused project teams with complementary competences

– exchanging experiences through the interchange of scientists

BRAGECRIM

Aim of the cooperation


BRAGECRIM

What is BRAGECRIM?

Innovation in the whole production chain

Quality

and

Metrology

Supply-

Chain

Logistics .... .... ....

Mark

et

/

Cu

sto

mer

Req

uir

em

en

ts

Inn

ovati

ve

Pro

du

cts

/

Cu

sto

mer

Sati

sfa

cti

on

Machining

Process

Product

Planning .... Maintenance

about 20 projects

Brazilian - German



BRAGECRIM

Milestones of the cooperation

October 2005: Meeting of the presidents of FINEP and DFG in Brazil

April 2006: First coordination meeting in Rio de Janeiro, Brazil

September 2006: 1st Workshop – Strategic Plan

December 2006: 2nd Workshop – Implementation Plan

May 2008: Official implementation of the BRAGECRIM network (Signing of the MoU)

May 2009: Results of the evaluation of the full project proposal

October 2009: Kick-Off meeting in Piracicaba

July-September 2011: Submission proposals for the program second phase

January 2012: Start of second phase

October 2013: next annual Meeting in São Carlos


São Carlos USP

UFSCar

Florianópolis UFSC

CERTI

Curitiba PUC-PR

Fortaleza UFC

Porto Alegre UFRGS

Rio de Janeiro PUC-RJ

INMETRO

Salvador UFBA

SENAI

Campinas UNICAMP

Piracicaba UNIMEP

São José dos Campos ITA

Aachen RWTH Aachen

University

Fraunhofer IPT

Berlin TU Berlin

Fraunhofer IPK

Braunschweig TU Braunschweig

Bremen University of Bremen

Clausthal-

Zellerfeld TU Clausthal

Dortmund University of Dortmund

Fraunhofer IML

Darmstadt TU Darmstadt

Ilmenau TU Ilmenau

Kaiserslautern TU Kaiserslautern

Hamburg TU Hamburg-Harburg

Blumenau FURB

Dresden IWF Dresden

Bayreuth University of Bayreuth

Münster University of Münster

Involved Research Institutions

BRAGECRIM

Who is BRAGECRIM? www.bragecrim.net


BRAGECRIM

Some facts from the first period (2009 – 2011)

BRAGECRIM Network Size = 355 members in 16 collaborative projects

– Bachelor students: 120

– Master students: 68

– Doctor students: 67

– Professors, post-docs, senior researchers: 84

Implemented work and study missions in Brazil and in Germany

– Total work missions: 120

– Total study missions: 80

More than 45 industrial partners involved

Total number of publications = 297

Patent requests: 2

Awards: 4

– 3 Best Paper Awards

– 1 Yehan Numata Award: Best Bachelor Thesis

BRAGECRIM related themes were presented on more than 200 events

(conferences, seminars, trade fairs etc.)


Agenda

Brazil takes off! 1





BRAGECRIM

Example for a project

Quality

and

Metrology

Supply-

Chain

Logistics .... .... ....

Mark

et

/

Cu

sto

mer

Req

uir

em

en

ts

Inn

ovati

ve

Pro

du

cts

/

Cu

sto

mer

Sati

sfa

cti

on

Machining

Process

Product

Planning .... Maintenance

UFSC, Florianópolis

RWTH, Aachen

CTMetro

Brazilian - German



Principle of X-ray CT (computer tomography)

X-ray source Sample 2-D image

detector

Step-by-Step

Rotation

H

h

Magnification

M = H / h

Achievable resolution

Vmin= P / Mmax (V=voxel, P=pixel size

M=magnification)

Internal structure

of the sample


X-ray CT (computer tomography)

Working principle: Acquisition of a series of 2-D x-ray

images while the sample rotates

step by step. Numerical

reconstruction of the volumetric

data and generating of a 3-D

image.

Applications: Testing of complex geometries

and miniaturization of critical

components that are used by

automotive, electronics and

aerospace industries.

sectional viewing of a crimp

Courtesy of: phoenix x-ray

sectional viewing of a micro chip

stacked_die.avi


detector

X-ray source object

CT system

Setup parameters:

Voltage

Current

Pre-filter

Integration time

Gain

Source object position

Part orientation

Number of projections

Results:

Voxel matrix

Dimensional analysis

Uncertainty

?

User

Time

Task

Accuracy

Aim of the project CTMetro

Reduction of the user influence on measurements


V = 1,0 mm of Cu;

U = 200 kV; E = 0,5 pF;

Br ~ 50 µm; Vx ~ 119 µm

1080 projections; 3,5 µm

No pre-filters;

U = 150 kV; E = 1,0 pF;

Br ~ 30 µm; Vx ~ 132 µm

1000 projections;

V = 1,0 mm of Cu;

U = 220 kV; E = 0,5 pF;

Br ~ 28 µm; Vx ~ 124 µm

1080 projections;

V = 0,5 mm of Cu;

U = 180 kV; E = 1,0 pF;

Br ~ 77 µm; Vx ~ 119 µm

360 projections;

Setup parameters: Orientation:

D2

How can we reduce the user influence?

Case study

4 Users, 10 dimensional measurements of a step cylinder


Knowledge Based System

KBS to reduce user influence on the measurements

Measurement

results

Measurement

ParametersMeasurement

ParametersCase

data base

Measurement

ParametersMeasurement

ParametersCase

data base

Similarity

analysisSimilar case?

Determine

adapted

parameter values

Tomography

Imaging

parameter

values

STL fileyes

no

Material data

KBS R & R study to proof the concept

Tooth brush disk

3 Users

– User A

– User B

– KBS

10 measurements from each user

Various features measured


0

0,005

0,01

0,015

0,02

0,025

0,03

0,035

0,04

Keg

el1

B1

B2

K1

K1

0_1

K1

0_2

K1

1_1

K1

1_2

K1

2_1

K1

2_2

K1

3

K1

4

K1

5

K1

6

K1

7

K1

8

K1

9

K2

K2

0

K2

1

K2

2

K2

3

K2

4

K3

K4

K5

K6

K7

K8

K9

_1

K9

_2

Z1<1

>

Z1<2

>

Z1<3

> Z2

Stan

dar

dab

we

ich

un

g [m

m]

x-Koordinate

A B WBS

x - coordinate

KBS B A

R & R study

x – coordinates of the tooth brush features

Features of the tooth brush


Agenda

Brazil takes off! 1





BRAGECRIM

Expected results

Research Education

Industry

GOAL

Pilot program with an international network for basic and applied research

Development of strategic knowledge for competitiveness

Technologies and applications, transferred to enterprises to promote

innovation

Skills enhancement of the professionals/researchers

Scientific and educational documents

Patents and other types of intellectual property

Internet domain to spread the results (www.bragecrim.net)


BRAGECRIM

Next Steps

Research Education

Industry

GOAL

Continue the BRAGECRIM cooperation

Intensify and extend the existing network

Bring results to industry

Define future projects and cooperations between universities and industry

Continue to present results on relevant events


BRAGECRIM

Thank you for your attention!

It is all about

winning competition

in a global market!

Documents

Brazil and the most challenging cooperation conditions V6ec.europa.eu/research/iscp/pdf/sfic/1key-note_schmitt_au.pdf · Brazil and the most challenging cooperation conditions Prof