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RHEINZINK -PROFILE TECHNIQUE FOR FACADES
FLAT-LOCK TILES DESIGN AND APPLICATION
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2007 RHEINZINK GmbH & Co. KG. All rights reserverd.No part of this book may be reproduced in any form withouth written permission of the copyright owner.
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Foreword
This installation manual RHEINZINKSystem Techniques for Flat- lock Tile Fa-ades is based on practical experi-ence and our current status of know-ledge in research and development.
The manual describes a general appli-cation of RHEINZINK tiles for faadecladding worldwide. It is the basis forproper planning and application tech-nology in standard cases. However, therecould be instances, in which this type
of cladding can only be used in a rest -ricted manner or not at all. The detaildrawings in the manual describe thestandard details of the systems.
In consideration of the current status ofstructural engineering and definite de-velopment trends, this manual providesa guideline for the designer as well asfor the company executing the work.The planner must take into account theimpact of the system application, thelocal and climatic conditions and thedemands in terms of structural physics
on the respective building. Using theseguidelines does not preclude indepen-dent thinking and responsibility. We re-serve the right to undertake changes,which result from further developmentof the systems.
Should you have any questions with re-spect to these systems, please contactour Department of Application Enginee-ring. We welcome any suggestions youmay have with respect to our products.
Datteln, January 2006
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DESIGN AND APPLICATION, FLAT-LOCK TILES
2. PROFILE GROUPS Page
2 RHEINZINK-Profile group GR 8 Flat-lock tile 10
2.1 Profile geometry 102.1.1 Flat- lock tile,
vertical installation 112.1.2 Flat-lock tile, horizontal installation 11
2.2 Tile Layout 122.2.1 Staggered Joint Layout 12
2.3 Thermal expansion 13
2.4 Substructures 14
2.5 Installation and buildingtolerances 15
2.6 Detail design 16
2.7 Details 172.7.1 General instructions 172.7.2 Pictogram 17
2.8 Planning grid 18
2.9 Faade design Examples of applications 20
2.10 Design, horizontal application 22
GENERAL Page
International Service CentresApplication Engineering
Consulting 40
RHEINZINK-Reference projects 41
1. RHEINZINK Page MATERIAL
1.1 Alloy and quality 6
1.2 Material properties 6
1.3 RHEINZINK-prewea- theredproblue-grey, pre- weatheredprographite-grey
and bright-rolled 7
1.4 Storage and transportation 7
1.5 Surfaces 71.6 Structural physics 7
1.7 Windproofing 8
1.8 Weather protection 8
1.9 Moisture 8
1.10 Thermal economy 81.10.1 Thermal insulation 81.10.2 Summer thermal insulation 81.10.3 Thermal bridges 8
1.11 Fire protection 9
1.12 Rear-ventilation 91.12.1 Air intake and exhaust
openings 9
1.13 Soundproofing 9
1.14 Processing 9
1.15 Other applicable standardsand guidelines 9
TABLE OF CONTENTS
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DESIGN AND APPLICATION, FLAT-LOCK TILES
RHEINZINK THE MATERIAL
1. Werkstoff RHEINZINK
1.1 Alloy and quality
According to DIN EN 988, RHEINZINKmaterial is titanium zinc. RHEINZINK-alloy consists of electrolytic high-gradefine zinc with a purity of 99.995 %, con-forming to DIN EN 1179. The alloy hasexact percentages of copper and titani-um.RHEINZINK-products are certified ac-cording to DIN EN ISO 9001:2000 and
are subject to voluntary testing by TVRheinland Group (the relevant local in-spection and monitoring body) accor-ding to the stringent requirements of theQuality Zinc Criteria Catalogue (avail-able upon request).
Ecological relevanceRHEINZINKis a natural material, whichmeets todays strict ecological require-ments in many areas. Environmental pro-tection is evident in the production, trans-portation and installation of this material.State-of-the art facilities, well thought-
out logistics and favourable processingproperties attest to this.Environmentally conscious handling isdocumented through the adoption ofISO 14001, the Environmental Manage-ment System, tested and certified by theTV Rheinland Group.Other significant aspects of the overallecological assessment of zinc are: Natural material Low energy requirement Durability An established cycle for valuable
resources High percentage of recycling
Other significant properties of zinc are: Vital trace element Extensive resources
RHEINZINKhas been certified as anenvironmentally sound building productaccording to ISO 14025 Type 3 byAUB (the Association for Environmen-tally sound Building Products). The en-vironmental product declaration includesthe entire life cycle of RHEINZINKproducts, from raw material extractionto production and use phase, right upto the end-of-life stage and recycling.An integral part of the environmentalproduct declaration is a life cycle as-sessment (LCA) according to ISO 14040(certificate available upon request).
RHEINZINKprovides protectionagainst electromagnetic radiationThere is a very controversial discussionin the public domain surrounding elec-tromagnetic radiation; within this con-text, the International Society for Electro-Smog Research ( IGEF e.V.) has analyzedand determined the protective proper-ties of RHEINZINK. The result: morethan 99 % of electromagnetic radiationare screened off by RHEINZINK.Biological tests on humans confirm thisand indicate a harmonizing effect on
heart, circulation and nervous system,especially when grounded, and a re-laxing effect on the whole body.
1.2 Material properties
Density (spec. weight) 7,2 g/cm3 Melting point 418 C Recrystallization temperature
> 300 C Coefficient of thermal expansion
(longitudinal):
2,2 mm/m x 100 K Coefficient of thermal expansion
(transversal): 1,7 mm/m x 100 K Modulus of elasticity 80000 N/mm2 Magnetic properties: non- magnetic Combustibility: non- combustible
Mechanical properties(longitudinal)
RHEINZINKbright rolled,RHEINZINKpreweathered probluegrey: Yield strength (Rp 0,2): > 110 N/mm Tensile strength (Rm): > 150 N/mm Total elongation (A 50): 40 % Vickers hardness (HV 3): 40
RHEINZINKpreweathered prographite grey: Yield strength (Rp 0,2): 130 N/mm
Tensile strength (Rm): 170 N/mm Total elongation (A 50): 60 % Vickers hardness (HV 3): 45
Material thickness Weight (kg/m2)(mm)
0.70 5.04 0.80 5.76 1.00 7.20
RHEINZINK-Weight according to ma-terial thickness in kg/m2 (numbers have
been rounded)
* recognized environmental symbol for building products put out by the Environmental Agency
*
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DESIGN AND APPLICATION, FLAT-LOCK TILES
1.3 RHEINZINK-preweatheredpro
blue-grey, preweatheredpro
graphite-grey and bright-rolled:
Many years ago, RHEINZINK deve-loped the preweathered problue-greyfinish and, as of 2003, the prewea-thered pro graphite-grey finish, to beused specifically for faades, where afinished look of the RHEINZINK-sur-face is required when the product isdelivered.By using a process, which is uniqueworldwide, it is possible to change the
surface so that it looks very much like anaturally weathered surface both incolour and in structure without im-pairing the process capability nor thenatural formation of the protective layer.Insofar as possible, preweathering thematerial reduces the appearance of sur-face reflections, which are typical forthin sheet metal (the appearance of oilcanning).In 1988, a large-scale production facilitywas put into operation, in which coilsof up to 1000 mm wide (blue-grey andbright-rolled) or 700 mm (graphite-grey)
are cleaned and scoured (followed bythe pickling of the surface).This process results in an even colour,which, however, cannot be comparedto RAL-colour.By undergoing a new organic surfacetreatment, this material, which is 100 %recyclable, is protected, for the mostpart, from processing traces such asfingerprints. It also provides better pro-tection during storage and transpor-tation.
Recommendation:
Oil-free cloth gloves should be usedduring processing and handling.
Generally speaking, in order to elimi-nate the possibility of visual disparities,material should be ordered from thesame batch for a specific project.Surface disparities are purely visualand, as a rule, disappear bit by bit asthe patina forms.
In order to protect the surface duringtransportation, storage and installationas well as from negative influencesduring construction, the faade systemsare provided with a thin strippable film.This is a one-sided protective adhesivefilm, which should be removed at theend of each working day, immediatelyfollowing installation.
1.4 Storage and transportation
Always store and transport RHEINZINK-
products in a dry, well-ventilated area.
Storage and transportation of tiles(schematic)
Note:For optimum storage on the constructionsite, please ask construction manage-ment for a dry, well-ventilated space oruse containers.Do not place cover sheets directly onthe material.
1.5 Surfaces
RHEINZINK-faades do not requirecleaning and maintenance. As a resultof natural weathering, the faade willget slightly darker with time.
1.6 Structural physics
Weather protection Moisture regulation Thermal economy Rear ventilation
Sound proofing/fire protectionThe rear-ventilated faade is a multi-layered system, which, when designedproperly, guarantees permanent func-tional capability.By functional capability, we mean thatall requirements pertaining to structuralphysics are met. This is described in detailbelow.
By separating the rain screen faadefrom the thermal insulation and suppor-ting structure, the building is protected
from the weather.
The supporting outer walls and theinsulation remain dry and thus fullyfunctional. Even when driving rain pene-trates open joints, it is quickly dried outas a result of the air circulation in theventilation space.
The bracket-mounted rear-ventilated fa-ade protects the components fromsevere temperature influence. Heat lossin the winter and too much heat gainin the summer are prevented.
Thermal bridges can be reduced consi-derably.
RHEINZINK THE MATERIAL
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DESIGN AND APPLICATION, FLAT-LOCK TILES
RHEINZINK THE MATERIAL
In the case of rounded parapets anddormer girders, the substructure andthermal insulation should be protectedfrom penetrating moisture with a suitablelayer.
1.7 Windproofing
This does not apply to the rear-venti-lated faade, as this component itselfcannot be windproof.The building must be windproof beforethe rear-ventilated faade is installed.
A solid brick or concrete wall will ensurethat the building is windproof. Pene-trations (e.g. windows, ventilation pipes,etc.) must be sealed from the buildingcomponent to the supporting structure.In the case of a skeleton construction,the wall surface must also be sealed.If the building envelope is improperlysealed (wind suction, wind pressure),there is a high degree of ventilation/energy loss, which, along with drafts,creates unpleasant room temperature.Dew or condensation can be expectedon the leeward side of the building.
Air circulation in the room should beprovided through air conditioning orby opening the windows.
1.8 Weather protection
Rear-ventilated faade cladding protectsthe supporting structure, the water-proo-fed thermal faade insulation, and thesubstructure, from the weather.Bracket-mounted rear-ventilated faadesprovide a high degree of protection fromdriving rain.Because of the physical structure, it isimpossible for the rain or capillary watertransfer to reach the insulating layers.Furthermore, moisture can always bedrawn out through the ventilation space.
This allows the insulating layers to dryout quickly, without impeding thermalinsulation.
1.9 Moisture
Rear-ventilated faade cladding pro-vides protection from driving rain andmoisture. Moisture penetration as a resultof diffusion does not occur in the rear-ventilated faade.When the supporting structure is wind-proof, the diffusion current density is
too small to cause the dew point tem-perature to drop.
1.10 Thermal economy
In order to understand the thermal eco-nomy of the rear-ventilated faade, wemust first consider the various heat flowrates, as well as the air exchange be-tween the rear-ventilation space andthe outside air, separately, in terms ofstructural physics.
1.10.1 Thermal insulationIn the winter, heat flow from the insideto the outside is referred to as a heattransfer co -efficient (U-value).The smaller the value, the smaller thequantity of heat escaping to the outside.The U-value is determined by the heatconductivity of the thermal insulationand insulation thickness.The high-grade thermal insulation is acontribution to environmental protec-tion and pays for itself in a relativelyshort period of time through low heat-ing costs.
1.10.2 Summer thermal insulationSummer thermal insulation should pro-vide comfort: The amount of heat flowingfrom the outside to the inside shouldremain as small as possible. Proper ther-mal insulation, as well as a certainmass in the construction itself, will helpto achieve this objective.The advantage of a bracket-mounted,rear-ventilated faade, is that a largeportion of the heat which streams ontothe cladding is diverted through con-vective air exchange.
1.10.3 Thermal bridgesThermal bridges are elements of the buil-ding envelope, that have high thermalconductivity (have high U-values) andare continuous from the warm side tothe cold side of the thermal insulation.Apart from general design-dependentthermal bridges of a building, e.g. pro-truding balconies, the installation of thesubstructure must be taken into accountin the case of a rear-ventilated faade.Thermal bridges can be reduced signifi-cantly by installing an insulating strip
between the supporting structure andthe substructure (Thermostopp).Proper installation of the insulation re-duces the formation of thermal brid-ges.
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DESIGN AND APPLICATION, FLAT-LOCK TILES
1.11 Fire protection
Metal faades with a metal substructureand appropriate fasteners meet thehighest requirements for non-combusti-bility (Building Material Class A1, DIN4102). In the case of bracket-mounted,rear-ventilated faades, it may be nece-ssary to install firestops.
1.12 Rear-ventilation
The free ventilation cavity between the
faade cladding and the layer behindit must be at least 20 mm. Building tole-rances and the slant of a building mustbe taken into account. In some places,this rear-ventilation space may be re-duced locally up to 5 mm e.g. bymeans of the substructure or the un-evenness of the walls.
1.12.1 Air intake and exhaust openingsThe rear-ventilation space requires airintake and exhaust openings. Theseopenings must be designed so thattheir functionality is guaranteed for the
lifetime of the building. Their functionali-ty may not be hindered through dirt orother external influences. The openingsare located at the lowest and highestpoint of the faade cladding, as wellas in windowsill and window lintelareas, and penetrations. In the case ofhigher, multi-storey buildings, additionalair intake and exhaust openings shouldbe provided (e.g. at each floor).
1.13 Soundproofing
To prove that a faade design is sound-proof, the entire wall structure, as wellas each building component (windows,etc.) must be defined. The use of properstatic fasteners will prevent any potentialnoise development as a result of thecladding.
1.14 Processing
Bending radii
Zinc and its alloys are anisotropic,which means they have different pro-perties parallel and across to the rollingdirection.
The mechanical effects of this aniso-tropy is reduced to such a degree with
RHEINZINK through the alloys andthe rolling process, that RHEINZINK,independent of the direction of rolling,can be folded at 180 without cracking.When processing in order to manu-facture a cold-rolled or pressed profile,it is recommended that the minimumradii be complied with (see Table).
1.15 Other applicable standards andguidelines
All trades must adhere to applicable
DIN EN-/DIN-standards.Guidelines for the design of metal roofs/outer wall cladding and sheet metalwork. Government regulations, buildingcodes.
RHEINZINK THE MATERIAL
Material thickness Bending radius Ri Min.0.70 mm 1.23 mm0.80 mm 1.40 mm1.00 mm 1.75 mm
Recommended bending radii (inner radius) for RHEINZINK
Ri
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DESIGN AND APPLICATION, FLAT-LOCK TILES
PROFILE GEOMETRY
2. RHEINZINK-Profile group GR 8 Flat-lock tile
Using the RHEINZINK-Flat-lock tile, thedesigner has almost endless options instructuring the design of his building.The Flat-lock tile can be installed verti-cally, horizontally and diagonally. Evencomplex building shapes with convexand concave designs can be realized.Standard tile widths of 333 600 mmare available. Baywidths of > 600 mmmust be discussed and coordinated withRHEINZINKs Department of Applica-
tion Engineering.
2.1 Profile geometry
Material thicknesss = 0.70 mm/0.80 mm/1.00 mmFace width = baywidth
Standard sizes Weightin mm 1.00 mm
333 x 600 mm ~9.90 kg/m2 400 x 800 mm ~8.54 kg/m2
500 x 1000 mm ~8.90 kg/m2 600 x 1200 mm ~8.62 kg/m2
All sizes in between can be produced.
Application for outside areas Faades Soffits Parapets Roofs
Application for inside areas Walls Ceilings
FastenersFlat-lock tiles are screwed/riveted indi-rectly to the substructure using RHEIN-ZINK- tile clips.This type of indicect fixing allows forlinear expansion of tiles up to 3000 mm.
TolerancesLength and width: +3 mm
Installation tips Direction of installation from bottom
to top from right to left from left to right The protective film must be removed
immediately following installation
Only tested and approved fastenersand clips may be used, e.g. RHEIN-ZINK- tile clips.
Flat-lock tiles are manufactured witha plus-tolerance of 3.00 mm largerthan ordered.
View with system profile
View of Flat-lock tile
System profile
Bay length
Baywid
th
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DESIGN AND APPLICATION, FLAT-LOCK TILES
PROFILE GEOMETRY
2.1.1 RHEINZINK-Flat-lock tile, vertical installation
2.1.2 RHEINZINK-Flat-lock tile, horizontal installation
Weber State University, USA RHEINZINK -Flat-lock tile, GR 8,vertical installatiion 1/4 staggered
Apartment building, Coburg, Germany RHEINZINK -Flat-lock tile, GR 8,horizontal installation 1/3 staggered
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DESIGN AND APPLICATION, FLAT-LOCK TILES
JOINT FORMATION
2.2 Tile Layout
2.2.1 Staggered Joint layout
2.2.1.1 General vertical or horizontal installationThe design possibilities are virtuallyendless. It is up to the designer whetherto use 1/2 staggered, a random struc-ture or a 1/3 or 1/4 staggered.Another variation is the formation of across-joint. The cross-joint is a visuallycalm, statically balanced design.The random structure is borrowed from
nature. It is an extremely vibrant de-sign visually, which integrates theadaptor tiles discreetly into the overalldesign. Because of the flexibility of thediverse baywidths, it is ideally suitedfor the grid system in renovations.A diagonally staggered installation hasa dynamic, vibrant and exciting energy.
View of vertical installation View of horizontal installation
1/3 staggered1/2 staggered
Cross-joint1/4 staggered
Diagonal staggeredRandom structure
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DESIGN AND APPLICATION, FLAT-LOCK TILES
THERMAL EXPANSION
2.3 Thermal expansion
As a rule, Flat-lock tiles are fastenedindirectly to the substructure using cer-tified RHEINZINK- tile clips or continu-ous cleats. The general waviness typicalof thin sheet metal is determined bymaterial thickness and the source ma-terial selected. 1.00 mm thick RHEIN-ZINK-material is less wavy than 0.7 mmor 0.8 mm thick titanium zinc. It is stan-dard to use sheet material for RHEIN-ZINK-Flat-lock tile production. This inturn, results in a less wavy appearance.
Indirect fastening allows for unimpededexpansion of the tiles.Possible tile sizes 800 x 3000 mm,
1.00 mm material thickness 500 x 4000 mm,
1.00 mm material thickness
Direct fastening of tiles
Indirect fastening of tiles
Continuous cleats are used in edges and corners to accommodatepotential high wind suction loads.
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DESIGN AND APPLICATION, FLAT-LOCK TILES
SUBSTRUCTURES
2.4 Substructures
Sketches 1a, 1b:Wooden substructure
Advantages: Tiles can be fastened at all points of the substructure Full-surface suppor t provides pro-
tection from impactDisadvantages: The cost of installing thick insulation
material is very high The cost and timing involved to adjust
positive and negative tolerances onthe supporting structure is high Only B2-designs are possible (Fire-
proof Classification B2, DIN 4102)
Sketches 2a, 2b:Metal substructure
Advantages: Fireproof design of A1-faades is
possible (Fireproof Classification A1,DIN 4102)
The cost of installing thick insulation
material is reasonable Tolerances in the supporting structure
can be adjusted easilyDisadvantages: Increased cost of installation
Sketches 3a, 3b:Combined substructure of wood/metal
Advantages: The cost of installing thick insulation
materials (> 120 mm) is reasonable Full-surface suppor t provides pro-
tection from impact Tiles can be fastened at all points of
the substructureDisadvantages: Fireload because of the wood con-
tent the faade construction
Sketch 1a Sketch 1b
Sketch 2a Sketch 2b
Sketch 3a Sketch 3b
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DESIGN AND APPLICATION, FLAT-LOCK TILES
INSTALLATION SEQUENCES
2.5 Installation sequences
Direction of installation (DI)Start at the left and at the rightFlat-lock tiles are installed from thebottom to the top. The direction of in-stallation from right to left or from leftto right - is determined by the appea-rance desired. Building tolerances canonly be balanced slightly using indivi-dual Flat-lock tiles. Tolerance equaliza-tion by using adaptor tiles should notexceed 15 mm of the overall height, inorder not to impede the aesthetics.
The overall length should be propor-tional to the overall height.
DI
DI
DI
DI
Installation from various starting points Continuous installation
A
A
Inside corner
The inside corner profile allowsinstallation to be done to the leftand to the right using two different in-stallation teams.
Inside corner using adaptor tiles
When this type of installation is used,a continuous horizontal visual orien-tation is accentuated.
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DETAIL DESIGN
2.6 Detail design
The design and quality of details deter-mines the appearance of the faade.Details such as building corners, win-dow reveals, roof edges, bases, as wellas connections and terminations canbe transformed with special tiles orbuilding profiles. It is an indication ofa good overall design, if the compo-nents are well-coordinated.Three fundamental design variationsare indicative of this.
Width of building profile or sectionThe spectrum ranges from sharp-edgedprofiles to profiles that are several centi-meters wide. Exact planning makes itpossible to design all of the connectionand structural profiles the same, or, tovary these proportionately, as desired.
Projection of profilesDepending on the detail design, pro-files either protrude from the faadesurface or are flush with it. The overviewclarifies the principle of flush connec-tions:
Window lintel Installation of RHEINZINK-Flat-lock tile on full-surface woodensheathing. Lintel and reveal profilesform a frame with a face of ca.60 mm. The lintel profile is partiallyperforated and comes with a dripedge.
Windowsill The frame width of the lintel and
reveal panels is determined by theface of the windowsill. In this case,the substructure is designed as Fire-proof Classification A1 (DIN 4102).
Outside corner The outside corner profile corres-
ponds directly with the windowconnection profiles. Due to theflush design, the visual affect isvery conservative.
Outside corner/wood-metal-substructure
Window lintel/Wood-metal-substructure
Window reveal/Metal-substructure
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DETAILS
2.7 Details
2.7.1 General instructionsThird party TradesContracting third party trades for thefaade cladding connections is nece-ssary and unavoidable in most cases,to ensure impermeability. Because ofthe warranty obligations on the part ofthe craftsman, sub-contracting connec-tions and fasteners to third party trades(e.g. windows), must always be appro-ved by the project manager of thetrade in question.
Wall constructionLayered construction is commensuratewith a rear-ventilated metal faade. Asolid brick or concrete wall serves asthe supporting structure. Of course, itcan also be substituted with a columnor steel support structure.
Substructuresee Chapter 2.4
Load effectThe surface loads (wind suction/wind
pressure), which affect the faade andthe distance of the fasteners associatedtherewith, should be taken from thecurrent Sheet Metal and Roofing Code.We would be happy to advise you onthe system loads of RHEINZINK-Tilesfor individual cases.
Installation instructionsDetailed discussion pertaining to instal-lation sequences has been left out de-liberately, because in practical terms,these are heavily influenced by thesupporting trades such as window andsteel construction, etc.Installation sequences should be deter-mined separately for each project,taking into account the interfaces andinstallation sequence for each project.Noteworthy deviations are pointed outfor different details.
Drip edgesThe requirements as set out by stand-ards and regulations must be taken intoaccount for detail design, for example,drip edges over stucco faades (soilingas a result of atmospheric deposits).
Diagonal installationRHEINZINK-Flat-lock tiles can also beused in a diagonal faade segmenta-tion.In most instances, the technical designof the structure, in this case, corres-ponds to that of horizontal installation.
2.7.2 Pictogram
Horizontal sections (see Page 22)H1: Outside cornerH2: Inside cornerH3: Window revealH4: Joint/lengthwise expansion
separation
Vertical section (see Page 23)V1: BaseV2: WindowsillV3: Window lintelV4: Roof edge
VariationsIn some cases, variations are shownfor the same detail (e.g. window lintelwith/without sun shade). These aremarked and explained with additionaltexts or drawings.
ApplicabilityThe details and designs outlined hereare suggestions, which were carriedout on various projects. The detail sug-gestions must always be coordinatedresponsibly, taking into account the
applicable standards and stipulations,as well as the designers intentions forthe project.
Building height Overlap Distance to drip edge
8 m 50 mm 20 mm
> 8 m 20 m 80 mm 20 mm
> 20 m 100 mm 20 mm
Distance and overlap dimensions for flashings(e.g. windowsills, wall copings, verge profiles, etc.)
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DESIGN AND APPLICATION, FLAT-LOCK TILES
PLANNING GRID
2.8 Planning grid
The grid principle in faadeconstructionA metal faade consists of components,which have been industrially manufac-tured with high degree of productionprecision.These components determine the aesthe-tics through precise horizontal and ver-tical segmentation.Penetrations and terminations, whichare not coordinated with the axial seg-mentation are obtrusive.
The following instructions serve toprovide for proper planning of faadesegmentation:
PrinciplesGenerally speaking, a distinction mustbe made between new buildings andrenovations when discussing grid diffi-culties.
In the case of new buildings, thefaade grid can be matched to thedesign; penetrations such as windows,chimney pipes, etc. are always an-
cillary to the grid.
However, when it comes to renovations,the penetrations (e.g. windows) are im-movable, so that the grid must be coor-dinated with the penetrations. Aestheti-cally speaking, a random structure isbest suited for this.The following principles apply to griddeviations: One should start or end with
a whole module (x or y) at thetransitions
Dimensional discrepancies of
maximum 15 mm (deviations frommodule x or y on two-dimensionalprofiles) are not noticeable.
Dimensional tolerances (dimensio-nal change of x or y) which cannotbe corrected, must be compensatedin the windowsill or roof edge area.
Adaptations or displacements ofgrid heights (height coordinates)can only be carried out in the roofedge and/or base area.
Module YY corresponds to the smallest unit of thefaade segmentation, which repeatsitself, e.g. the baywidth. Grid moduleY determines the precise location ofpenetrations and transitions. In the caseof Flat-lock tiles, dimension y can beproduced with bay widths of 333 mmto 800 mm, depending on the project.Dimensions > 600 mm must be dis-cussed and agreed upon with RHEIN-ZINKs Department of Application Tech-nology.The baywidth (y) is determined by the
face or surface view of the tile fromdrip edge to drip edge.
Dimension XAll of the segments marked with an xare a whole multiple of the selectedmodule y and, as a rule, correspond tothe baywidth of a tile.
y
y
x
Random structure, horizontal installation
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DESIGN AND APPLICATION, FLAT-LOCK TILES
Position Z4: Roof edge
Grid for new buildings,respectively renovationsIf the height coordinates of the roof edgedo not fit into the grid selected, thefollowing corrective measures may beselected: Change the roof edge profile/slope Lower or raise the parapet or the roof
edge frame.As a rule, both of these possibilities onlyexist if the flat roof is being renovatedat the same time.
Changing module X or Y
Position Z3: Window lintel
Position Z2: WindowsillGrid planning for new buildings Determine recess of building shell Establish window frame profiles Establish location of window Establish profile geometry of
window connections Develop design details within the
grid
Grid planning for renovation projects Establish window frame profile,
new/old
Establish location of window, new/old Establish the profile geometry of
window connections Establish design details within the
grid
If the location of the window or detaildoes not fit into the grid, the followingcorrective measures may be selected: Change the profile geometry of
the window lintel profile or thewindowsill
Adapt to the height of the window
Change the slope of the windowsill Change the X or Y module
Position Z1: Base
Grid planning for new buildings,respectively renovations Define potential deviations toward
the top or the bottom Establish the profile geometry of the
base detail
If the location of the base does not fitinto the grid, the following corrective
measures may be selected: Move the faade connection
toward the top or the bottom Change the profile geometry of the
base profile Lower or raise the base brickwork,
if it has been planned for or if italready exists
PLANUNGSRASTER
y
y
y
y
z3
z2
y
y
y
y
z1
z4
x
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DESIGN AND APPLICATION, FLAT-LOCK TILES
FACADE DESIGN
2.9 Examples of applications
RHEINZINK-Square tileDiagonal installation with pre-roundedwindow profiles
RHEINZINK-Flat-lock tile
Horizontal installation, 1/2 staggered,flush window profile, profile width >60 mm; baywidth and bay length ofFlat-lock tile coordinated with overalldesign.
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DESIGN AND APPLICATION, FLAT-LOCK TILES
FASSADENGESTALTUNG
RHEINZINK-Flat-lock tileVertical installation, random structure,window surround and outside corner -very conservative visually.
RHEINZINK-Flat-lock tileHorizontal installation, window profilesand outside corner matched to fit theface width.
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Wooden substructure Wood-metal- substructure
Metal substructure
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGNOVERVIEW OF HORIZONTAL APPLICATION
H1.2 H1.3H1.1
Detail H2: Inside corner
2.10 Flat-lock tile design,Horizontal section
2.10.1 Detail H1: Outside cornerPage 24
2.10.2 Detail H2: Inside cornerPage 26
2.10.3 Detail H3: Window revealPage 28
2.10.4 Detail H4: Connections/Terminations
Page 30
H2.2 H2.3H2.1
Detail H3: Window reveal
H3.2 H3.3H3.1
Detail H4: Connections/Terminations
H4.2 H4.3H4.1
Detail H1: Outside corner
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23
Wooden substructure Wood-metal- substructure
Metal substructure
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGNOVERVIEW OF HORIZONTAL APPLICATION
2.10 Flat-lock tile design,Vertical section
2.10.5 Detail V1: BasePage 32
2.10.6 Detail V2: WindowsillPage 34
2.10.7 Detail V3: Window lintelPage 36
2.10.8 Detail V4: Roof edgePage 38
V1.2 V1.3V1.1
Detail V2: Windowsill
V2.2 V2.3V2.1
Detail V3: Window lintel
V3.2 V3.3V3.1
Detail V4: Roof edge
V4.2 V4.3V4.1
Detail V1: Base
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24
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H1, OUTSIDE CORNER
H1.2
H1.1
RH EINZINKGmbH + Co. K G,2005
DI
DI
DI
DI
8 8c16
18
20a
23
25
30
88c16
1820b
23
25
30
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25
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H1, OUTSIDE CORNER
H1.3
CE
DI
CE
88c8a
18
20c
23
25
30
2.10.1 Detail H1: Outside corner
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile a Adapter tile c RHEINZINK-Tile clip
16 RHEINZINK- Building profile nOuter corner profile18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile
23 Supporting structure25 Thermal insulation
30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installationCE Controlled expansion
of substructure
*Manufacturers guidelines must becomplied with
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26
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H2, INSIDE CORNER
H2.2
H2.1
DI
DI
DI
DI
8
8c
16
18
20a
25
23
30
8
8c
16
18 20b
25
23
30
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27
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H2, INSIDE CORNER
H2.3
DI
CE
CE
8
8c
8a
18
20c23
25
30
2.10.2 Detail H2: Inside corner
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile a RHEINZINK-Adapter tile c RHEINZINK-Tile clip
16 RHEINZINK- Building profile nInside corner profile18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile
23 Supporting structure25 Thermal insulation
30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installationCE Controlled expansion
of substructure
*Manufacturers guidelines must becomplied with
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28
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H3, WINDOW REAVEAL
H3.2
H3.1
DI
DI88c
16a
16e
1820a
2324
25
30
88c
16a
16d
1820b
2324
25
30
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29
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H3, WINDOW REAVEAL
H3.3
DI
CE
88c
16a
16d
18
20c
2324
25
30
2.10.3 Detail H3: Window reveal
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip16 RHEINZINK- Building profile
a Jamb profile d Plug-in pocket with visiblemounting leg and sealing strip
e Plug-in pocket with non-visiblemounting leg and sealing strip
18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-
zoidal profile23 Supporting structure24 Wind proofing25 Thermal insulation30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installationCE Controlled expansion
of substructure
*Manufacturers guidelines must becomplied with
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30
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H4, CONNECTIONS AND TERMINATIONS
H4.2
H4.1
DI
DI8 8c
20a
23
25
16
1830
8 8c
20b
23
25
16
18
30 16e
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31
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL H4, CONNECTIONS AND TERMINATIONS
H4.3
DI
CE
2.10.4 Detail H4: Connections/Terminations
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip
16 RHEINZINK- Building profile nConnection/termination profile e Plug-in pocket with non-visible
mounting leg and sealing strip18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile
23 Supporting structure25 Thermal insulation30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installationCE Controlled expansion
of substructure
*Manufacturers guidelines must becomplied with
88c 16
18
23
20c
25
30
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32
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V1, BASE
V1.2
V1.1
DI
DI
8
8c
16a
16d
20a23
25
30
8
8c
16a
16d
20b 2325
30
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33
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V1, BASE
V1.3
2.10.5 Detail V1: Base
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip16 RHEINZINK- Building profile
a Base profile, partially perforated b Base trim, partially perforated d Plug-in pocket with visible
mounting leg and sealing strip18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile
23 Supporting structure25 Thermal insulation30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installation
*Manufacturers guidelines must becomplied with
DI
8
8c
16d16b
30 25 23
20c
18
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V2, WINDOWSILL
V2.2
V2.1
DI
DI
8
8c
16b18b
16 19 24
18
2325
30
20a
8
8c
16b
18b
16 19
2418
2325
30
20b
8d
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V2, WINDOWSILL
V2.3
2.10.6 Detail V2: Windowsill
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip d RHEINZINK-Continuing clip
with water drip16 RHEINZINK-Building profile nWindow sill profile, slope 3 b Perforated strip18 Support profile nMade of aluminium b Made of corrosion resistant
steel with Thermostopp19 Seperating Layer nStructured Layer20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-
stopp* c Bracket system with Thermo-
stopp* and coated steel trape-zoidal profile
23 Supporting structure24 Wind proofing25 Thermal insulation30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installation
*Manufacturers guidelines must becomplied with
DI
23258
8c
19
16
18
30
20c
24
18b
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36
DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V3, WINDOW LINTEL
V3.2
V3.1
DI
DI
8
8c
16a16d
20a 23
24
25
30
8
8c
16b
16d
20b 23
24
25
30
16 18
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V3, WINDOW LINTEL
V3.3
2.10.7 Detail V3: Window lintel
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip16 RHEINZINK- Building profile
nLintel profile a Partially perforated b Base trim, partially perforated d Plug-in pocket with visible
mounting leg and sealing strip18 Support profile nMade of aluminium b Made of corrosion resistant
steel with Thermostopp20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile
23 Supporting structure24 Wind proofing25 Thermal insulation30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installation
*Manufacturers guidelines must becomplied with
R HEINZINKGmbH + Co.KG, 2005
DI
8
8c
16b
1818b
20c
23
24
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V4, ROOF EDGE
V4.2
V4.1
>3
DI
>3
DI
8
8c
16c
16a
16b
18a
18a
18c
19
20a 2325
30
8
8c
16d
16a
16b
18a18a
19
20b 2325
30
20d
18b
20c
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DESIGN AND APPLICATION, FLAT-LOCK TILES
DESIGN HORIZONTAL APPLICATIONDETAIL V4, ROOF EDGE
V4.3
2.10.8 Detail V4: Roof edge
8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip16 RHEINZINK- Building profile
a Edge profile b Wall coping, slope 3 c Termination profile with water
drip d Perforated strip18 Support profile a made of aluminium b made of corrosion resistant
steelc made of aluminium, partially
perforated19 Seperating Layer nStructured Layer20 Substructure
a Wooden sheathing on batten b Wooden sheathing on batten
and bracket system with Thermo-stopp*
c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile
d Plywood or sterling boardon wedged board
23 Supporting structure25 Thermal insulation30 Ventilation space nHeight of ventilation space
20 mmDI Direction of installation
*Manufacturers guidelines must becomplied with
>3
DI
8
8c
16a
16d
16b
18a19
20c
232530
20d
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DESIGN AND APPLICATION, FLAT-LOCK TILES
RHEINZINK Germany
RHEINZINK GmbH & Co. KGBahnhofstrae 9045711 DattelnTel.: +49 (23 63) 605-0Fax: +49 (23 63) [email protected]
RHEINZINK International
AmericaRHEINZINK America, Inc.955 Massachusetts AvenueSuite 770USA-Cambridge, MA 02139Tel.: +1 (6 17) 8 71 67 77Fax: +1 (6 17) 8 71 67 [email protected]
Asia-PacificRHEINZINK Shanghai Co., Ltd.T3-4A, Jinqiao ExportProcessing Zone (South)
5001 Hua Dong RoadPRC-Shanghai 201 201Tel.: +86 (21) 58 58-58 81Fax: +86 (21) 58 58-58 [email protected]
Australia/New ZealandCraft Metals Pty. Ltd.Unit 6, 39 King RoadAUS-Hornsby NSW 20 77Tel.: +61 (2) 94 82 41 66Fax: +61 (2) 94 76 13 [email protected]
AustriaRHEINZINK AUSTRIA GMBHIndustriestrae 23A-3130 Herzogenburg
Tel.: +43 (27 82) 8 52 47-0Fax: +43 (27 82) 8 51 [email protected]
Belgium/LuxembourgRHEINZINK BELUX S.A./N.V.Tel.: +32 (2) 3 52 87 06Fax: +32 (2) 3 52 88 [email protected]
Czech RepublicRHEINZINK R s.r.o.Na Valech 22CZ-29001 PodbradyTel.: +420 325 615 465Fax: +420 325 615 [email protected]
DenmarkRHEINZINK Danmark A/SSintrupvej 50DK-8220 BrabrandTel.: +45 (87) 45 15 45Fax: +45 (87) 45 15 [email protected]
FranceRHEINZINK FRANCE S.A.SLa Plassotte, B.P. 5F-42590 NeuliseTel.: +33 (4) 77.66.42.90Fax: +33 (4) [email protected]
INTERNATIONAL SERVICE CENTRESAPPLICATION ENGINEERING CONSULTATION
Great BritainRHEINZINK U.K.Cedar House, Cedar LaneFrimley, CamberleyUK-Surrey GU16 7HZTel.: +44 (12 76) 68 67 25Fax: +44 (12 76) 6 44 [email protected]
HungaryRHEINZINK Hungria Kft.Bogncs u. 1-3H-1151 BudapestTel.: +36 (1) 3 05 00 22Fax: +36 (1) 3 05 00 23
ItalyRHEINZINK Italia S.R.L.Via Marconi 21I-37011 BardolinoTel.: +39 0 45 6 21 03 10Fax: +39 0 45 6 21 03 [email protected]
NetherlandsRHEINZINK Service NederlandWENTZEL B.V.Postbus 96028NL-1006 EA AmsterdamTel.: +31 (20) 4 35 20 00Fax: +31 (20) 4 35 20 [email protected]
NorwayRHEINZINK NorgeHamang Terrasse 55N-1336 SandvikaTel: +47 67 54 04 40Fax: +47 67 54 04 [email protected]
PolandRHEINZINK Polska Sp. z o.o.Majdan 105 k/WarszawyPL-05-462 WiazownaTel.: +48 (22) 6 11 71-30/-31Fax: +48 (22) 6 11 [email protected]
RomaniaRHEINZINK ROStr. Mocanilor 44RO-505600 Braov, SceleTel.: +40 (2 68) 27 57 44Fax: +40 (2 68) 27 57 [email protected] RHEINZINKul. Urshumskaja 4RU-129343 MoscowTel.: +7 495 775-2235Fax: +7 495 [email protected]
Slovak RepublicRHEINZINK SK s.r.o.Koick 6SK-82109 Bratislava 2Tel.: +4 21 (2) 53 41 45 65Fax: +4 21 (2) 58 23 43 [email protected]
SloveniaRHEINZINKOffice SloveniaUl. bratov Babnik 10SI-1000 LjubljanaTel.: +386 (1) 5 10 10 86Fax: +386 (1) 5 10 10 87
South AfricaRHEINZINK South Africa7 Pin Oak LaneZA-Constantia 7806Tel.: +27 21 7947631Fax: +27 21 [email protected]
Spain/PortugalRHEINZINK Ibrica S.L.U.P.I. Ctra. De Campo Real KM 3,100c/Abedul, 3E-28500 Arganda del Rey MadridTel.: +34 918 707 005Fax: +34 918 729 [email protected]
Sweden/FinlandRHEINZINK SverigeNs Fabriker, Fack 5017S-448 51 TolleredTel.: +46 (31) 7 55 45 00Fax: +46 (31) 7 55 45 [email protected]
SwitzerlandRHEINZINK (Schweiz) AGTfernstrae 18CH-5405 Baden-DttwilTel.: +41 (56) 4 84 14 14Fax: +41 (56) 4 84 14 [email protected]
TurkeyRHEINZINK TrkiyeBadat Cad. 124TR-34726 Fenerbahe stanbulTel.: +90 (216) 550 62 92Fax: +90 (216) 550 62 [email protected]
UkraineTOV RHEINZINKGogolya Str. 7, of. 123UA-61057 KharkivTel.: +38 (57) 7 19-25-82Fax: +38 (57) 7 [email protected]
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1 2 3
4
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Additional project referencescan be found onthe Internet at
www.rheinzink.com
7 8 9
10
11
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Title:New lecture hall, Victoria University, Werribee Campus,Werribee, Victoria, AustraliaArchitect: Michael McKenna Pty Ltd., Melbourne, AustraliaRHEINZINK-work done by:HM METALCRAFT Pty Ltd., Victoria, Australia
1.Weissbad Hotel, Flickflauder Restaurant, Weissbad, SwitzerlandArchitects: agps architecture, Zrich, SwitzerlandRHEINZINK-work done by:Stephan Sutter, Appenzell, SwitzerlandRenato Egli, St. Gallen, Switzerlandand Blumer-Lehmann AG, Gossau SG, Switzerland
2.Apartment building, Linz, AustriaArchitect: Arkade Project Group, Linz, AustriaRHEINZINK-work done by:Edtbauer GmbH, Pasching, Austria
3. Factory building, W. Zultner & Co. KG, Graz, AustriaArchitect: ARGE Domenig-Eisenkck, Graz, AustriaRHEINZINK-work done by:Gruber Ges. m.b.H., St. Stefan/Lavanttal, Austria
4. Observation Tower, Haenam Gun, Jeon-Nam Province, KoreaArchitect: Mr. Park, Dong-Joon/4-A Architect, Wolsan-Dong,Nam-Gu, Gwang-Ju City, KoreaRHEINZINK-work done by:Mijie Industrial Co., Ltd., Seoul, Korea
5. Tirolia Spedition GmbH, Ebbs, AustriaArchitect: Architekturhalle Wulz-Knig, Telfs, AustriaRHEINZINK-work done by:Weibacher Spenglerei, Wrgl, Austria
6.Apartment building, Coburg, GermanyArchitect: Archi Viva, Coburg, GermanyRHEINZINK-work done by:
Albert Nemmert, Ahorn, Germany
7.Apartment building, Linz, AustriaArchitect: Atelier Sturmberger-Moser, Leonding, AustriaRHEINZINK-work done by:Spenglerei Horst Mayr jun., Leonding, Austria
8. Friendship House, London, Great BritainArchitect: MacCormac Jamieson & Prichard, London, Great BritainRHEINZINK-work done by:Boss Metals Ltd., Surrey, Great Britain
9. Haus der Presse, Berlin, GermanyArchitect: Jo. Franzke, Architekten BDA, Frankfurt, GermanyRHEINZINK-work done by:
Lummel GmbH & Co. KG, Karlstadt/Main, GermanyBernd-R. Bahn GmbH, Berlin, Germany
10. Friendship House, London, Great BritainArchitect: MacCormac Jamieson & Prichard, London, Great BritainRHEINZINK-work done by:Boss Metals Ltd., Surrey, Great Britain
11. Tirolia Spedition GmbH, Ebbs, AustriaArchitect: Architekturhalle Wulz-Knig, Telfs, AustriaRHEINZINK-work done by:Weibacher Spenglerei, Wrgl, Austria
12. Health Centre, Berlin, Germany
Architect: Alten Architects, Berlin, GermanyRHEINZINK-work done by:Bauklempnerei Ness, Berlin, Germany
13. Edinburgh Airport Traffic Control Tower, Edinburgh, ScotlandArchitect: Reid Architecture, London, Great BritainRHEINZINK-work done by:Lummel GmbH & Co. KG, Karlstadt/Main, Germany
ILLUSTRATIONS
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