12
Timken Lubrication Delivery Devices 274803_Timken.indd 1 2/18/08 11:19:18 AM

Brosura Lubrifiere Manuala Timken

Embed Size (px)

DESCRIPTION

brosura

Citation preview

Page 1: Brosura Lubrifiere Manuala Timken

Timken Lubrication Delivery Devices

274803_Timken.indd 1 2/18/08 11:19:18 AM

Page 2: Brosura Lubrifiere Manuala Timken

With more than 100 years of experience in bearing

technology, Timken understands the importance of

proper maintenance procedures in maximizing product

and equipment life. High-quality Timken maintenance

products help to decrease downtime and operating costs.

Our line of maintenance tools are an example of how

we extend beyond bearings with friction management

solutions to keep your business running smoothly.

These value-added products are grounded in our

knowledge of motion, lubrication, friction and

metallurgy. They are designed to help you extend

bearing life in your applications through proper

installation, removal and service.

Our field support team is available to help you use these

tools appropriately, as well as identify other Timken

solutions that may boost your productivity and save

you money.

Through our products, programs and services, we’re

providing less friction and more solutions to help you

achieve greater success.

For more information, contact your local Timken

distributor or sales representative.

Less friction. More solutions.

2

Note

To achieve desired results always follow the operating and maintenance instructions provided with this equipment.

274803_Timken.indd 2 2/18/08 11:19:44 AM

Page 3: Brosura Lubrifiere Manuala Timken

3

Lever-type grease guns

For a Timken® bearing to operate properly it is essential for it to receive proper lubrication. Why not use a Timken grease gun to deliver genuine Timken grease to your Timken bearing?

Now available in several models to fit your lubrication needs, Timken grease guns are made of tough, high-pressure cast iron, unique in comparison to common pot metal or other die cast heads. Timken grease guns have a head burst pressure of 17,000 psi (1,200 Bar).

With easy-to-maintain original pressure and delivery under the hardest working conditions, Timken grease guns deliver 0.1 oz. (3 g) per stroke with 7,100 psi (490 Bar) counter pressure.

The grease barrel is made of heavy-duty knurled steel with large threads for easy loading. Other features include a locking follower rod, heavy-duty spring and heavy-duty beveled rubber follower.

Recommended grease usage: Standard 14 oz. (400 g) Timken cartridge or 16 oz. (450 g) bulk grease.

GRG1205 Deluxe Series• Heavy-dutycastironhead,withportforoptionalfillernipple• Curvedoutletpipeandcouplerwithballcheckandhardenedjaws• Heavy-dutybarrelwithlargethreadsandO-ringseal• Heavy-dutyrod,springandfollower• Ruggedbaked-enamelfinish• Fillernippleforthree-wayloading• Vinylhandlegrip

How to order

Part No. Description

GRG1205 Deluxe Series lever-style grease gun with metal barrel

274803_Timken.indd 3 2/18/08 11:20:56 AM

Page 4: Brosura Lubrifiere Manuala Timken

4

Grease gun kit

Timken grease guns are available in kits, with all the accessories you need for greasing. These kits are shipped in a single box for easy handling. A tube of Timken grease is included in each kit.

Bearing packer The Timken bearing grease packer is self-contained and saves time. It can be used anywhere, without the use of air lines or grease guns. It packs 50 to 60 bearings without refilling. Its transparent, impact-resistant cup allows grease level checks. It can be used on all Timken cage-type roller and ball bearings up to two-inch (50 mm) bore.

How to order

Part No. Description

GRBP34550 Self-contained bearing packer

Kit number Grease gun Included grease Included accessories

GRG1205KIt GRG1205 Deluxe Series 1 tube of Timken Premium All-Purpose Industrial Grease

• Metal neck• Flexible 30-inch (760 mm) long whip hose with standard button-head coupler• 1∕8" replacement zerk fitting• 1∕4" replacement zerk fitting• 1∕8" replacement button-head fitting• 1∕4" replacement button-head fitting

274803_Timken.indd 4 2/18/08 11:21:34 AM

Page 5: Brosura Lubrifiere Manuala Timken

5

Battery-powered grease guns

The fastest and most convenient way to lubricate your Timken bearings is the Timken battery-powered grease gun. Its powerful 18-volt rechargeable battery gives you time to grease more machinery in less time. And with the included extra battery, you’ll have less downtime with no waiting for battery recharge. Just replace the battery and you are ready.

GRG1220 Battery-powered grease gun • Heavy-dutyhead • 30.5-inch(775mm)flexiblehoseandcouplerwithballcheckand hardenedjaws • Two18VNiCadrechargeablebatterieswith110VACelectricalcharger • Heavy-duty,steel-platedbarrelwithlargethreadsandO-ringseal • Heavy-dutyrod,springandfollower • Fillernippleforthree-wayloading

Item Description

electRIcal RequIRemeNts charger input power 120VAC / 60 Hz Battery output power 18VDC Battery capacity 1300 MAH Battery charge time 1 hour quick charge

maxImum oPeRatING PRessuRe 6500 PSI (448.26 Bar)

Hose sIze 30.5" length x 0.386" diameter (775 mm length x 10 mm diameter)

BaRRel DImeNsIoNs 10.75" length x 2.2" diameter (270 mm length x 56 mm diameter)

HousING DImeNsIoNs 7.0" L x 3.0" W x 1.5" H (178 mm L x 76 mm W x 38 mm H)

HaNDle DImeNsIoNs 7.5" length x 3.0" width (190 mm length x 76 mm width)

tRIGGeR tyPe Squeeze type

leD fuNctIoN ButtoN ON / OFF

WeIGHt 12.10 lb. (5.5 kg)

GRease ReseRVoIR caPacIty 14.5 oz. (411 g)

technical Data

How to order

Part No. Description

GRG1220 Deluxe Series battery-powered grease gun with metal barrel and two NiCad rechargeable batteries • Sturdy suitcase-style carrying case • Flexible three-inch-long whip hose with standard button- head coupler • Extra 18VDC battery • 110VAC battery charger

GRG1220uK Deluxe Series battery-powered grease gun with metal barrel and two NiCad rechargeable batteries Battery Charger: United Kingdom 220-230V 3 Pin Plug

GRG1220eu Deluxe Series battery-powered grease gun with metal barrel and two NiCad rechargeable batteries Battery Charger: European 220-230V 2 Pin Plug

GRG1220Bat Spare battery for Deluxe Series battery-powered grease gun batteries

274803_Timken.indd 5 2/18/08 11:22:15 AM

Page 6: Brosura Lubrifiere Manuala Timken

6

Standard-duty 55:1 grease pumps

High-pressure55:1greasepumpshandlealltypesofgreaseuptoand including NLGI #2 directly from 35 lb. (16 kg), 120 lb. (54 kg), and 400 lb. (180 kg) grease containers. These pumps are designed for portable and stationary systems that include pipe lines, hose reels and control handles.

The pump features a shovel-type, self-pumping product piston. Integral intake suction strainer ensures non-fouling operation. The highly-efficient double-action pump design helps assure evenflowoffluid,lownoiselevelandlowairconsumption withitsstandardbuilt-inexhaustmufflers.

It is efficient and reliable and requires minimum maintenance.

Item Description

max. aIR PRessuRe 140 psi (10 Bar)

mIN. aIR PRessuRe 40 psi (3 Bar)

aVG. aIR coNsumPtIoN* 5 cu. ft./min. (150 L/min.)

max. DelIVeRy* 40 cu. in./min. (650 cc/min.)

max. PRessuRe outPut 7,700 psi (530 Bar) (@ 140 PsI aIR)

aIR motoR DIameteR 3" (76 mm)

PIstoN stRoKe 1.5" (38 mm)

suctIoN stRaIN DIameteR 1.6" (40 mm) (PumP foot)

aIR INlet tHReaD 1∕4" NPT (F)

PumP outlet tHReaD 1∕4" NPT (F) (+1∕2" 27Mconn)

BuNG aDaPteR tHReaD 2" (M)

technical Data

*Free delivery, NLGI #2 grease at 70°F (20°C) – Air pressure: 100 psi (7 Bar)

How to order

Part No. Description

GRP300 35 lb. (16 kg ) pail pump

GRP302 120 lb. (54 kg) drum pump

GRP304 400 lb. (180 kg) drum pump

NOTE: Standard 2¨ (50 mm) bung bushing supplied with above pumps.

274803_Timken.indd 6 2/18/08 11:23:16 AM

Page 7: Brosura Lubrifiere Manuala Timken

7

Standard-duty 55:1 grease pumps Standard-duty 55:1 grease pump kits

For hassle-free installation and pump operation, choose one of the grease pump kits for 55:1 standard-duty pump.

model GRP306 for 120 lb. open top drum

Includes the following:

GRP302 55:1 ratio pump with cover mounting adapter

GRP1936 Deluxe drum cover for 120 lb. (54 kg) drum

GRP903 Connecting hose installation hook-up kit

model GRP308 for 400 lb. open top drum Includes the following:

GRP304 55:1 ratio pump with cover mounting adapter

GRP1938 Deluxe drum cover for 400 lb. (180 kg) drum

GRP903 Connecting hose installation hook-up kit

model GRP335 for 35 lb. pail Includes the following:

GRP335 55:1 ratio pump with cover mounting adapter

GRP1934 Deluxe drum cover for 35 lb. (16 kg ) pail

GRP903 Connecting hose installation hook-up kit

How to order

NOTE: Order follower plate separately (see page 10).

Kit No. Description

GRP1 Air motor kit

GRP2 Packing seals kit

GRP3 Pressure valve kit

GRP4 Foot valve kit

GRP5 HP piston/cylinder and check valve kit

spare part kits

standard drum cover

connecting hose installation hook-up kit

274803_Timken.indd 7 2/18/08 11:24:53 AM

Page 8: Brosura Lubrifiere Manuala Timken

8

Heavy-duty,high-pressure55:1greasepumpshandlealltypesofgreaseuptoand including NLGI 3 directly from 120 lb. (54 kg) and 400 lb. (180 kg) grease containers. These pumps are designed for applications with long dispensing lines, where low pressure would limit pump performance, and also in cold weather and severe-duty operations.

The pump design incorporates a double-acting priming piston with a motor that has been tested in excess of 5 million cycles. The longer stroke allows fewer cycles, producing less wear, longer life and no icing. The pump features corrosion-resistant parts, including aluminum alloy steel, polyure- thane and nitrile. The motor has a deluxe powder coat finish and a quiet dual mufflerexhaust.

Item Description

max. aIR PRessuRe 160 psi (11 Bar)

mIN. aIR PRessuRe 30 psi (2 Bar)

aVG. aIR coNsumPtIoN* 8 cu. ft./min. (285 L/min.)

max. DelIVeRy* 12 lb./min. (5.1 kg/min.)

max. PRessuRe outPut 8,800 psi (607 Bar) (@ 160 PsI aIR)

aIR motoR DIameteR 6" (152 mm)

PIstoN stRoKe 4.5" (114 mm)

aIR INlet tHReaD 1∕2" NPT (F)

PumP outlet tHReaD 3∕8" NPT (F)

PumP mouNtING Flange (bung optional)

NoIse leVel 65 dB

technical data

How to order

Part No. Description

GRP622 120 lb. (54 kg) drum pump

GRP624 400 lb. (180 kg) drum pump

NOTE: Bung adapter and adapter plate must be ordered separately (see page 10).

Heavy-duty 55:1 grease pumps

*Free delivery, NLGI #2 grease at 70°F (20°C) – Air pressure: 100 psi (7 Bar)

274803_Timken.indd 8 2/18/08 11:25:28 AM

Page 9: Brosura Lubrifiere Manuala Timken

9

Kit No. Description

GRPR1 Reversing kit

GRPR2 Air seal kit

GRPR3 Grease packing kit and lower-end kit

spare part kits

model GRP903 for GRP300 series pumps

Includes the following:

2' (50 mm) air hose (1∕4" NPT [M] both ends)

Quick air coupler (1∕4" NPT [F])

Quick air nipple (1∕4" NPT [M])

5’ (127 mm) high-pressure grease hose (1∕2"-27 [F] both ends)

High-pressure swivel coupler (1∕2"-27 [M] x 1∕4" [M])

model GRP915 for GRP600 series pumps Includes the following:

2' (50 mm) air hose (1∕2" NPT [M] both ends)

Quick air coupler (1∕2" NPT [F])

Quick air nipple (1∕2" NPT [M])

5' (127 mm) high-pressure grease hose (3∕8" [M] both ends)

Grease pump installation hook-up kitsUse these kits for easy installation for your pump.

Heavy-duty 55:1 grease pumps Grease pump installation hook-up kits

connecting hose installation hook-up kit

274803_Timken.indd 9 2/18/08 11:25:59 AM

Page 10: Brosura Lubrifiere Manuala Timken

10

55:1 grease pump accessories

Part No. Description GRP962 Follower plate for 35 lb. (16 kg) pail

GRP964 Follower plate for 120 lb. (54 kg) drum

GRP966 Follower plate for 400 lb. (180 kg) drum

Grease pump accessories: follower plates Steel follower plates with rubber grommet and wiper.

Part No. Description

GRP10243 Low-level switch for 120 lb. (54 kg) pump

GRP11036 Low-level switch for 400 lb. (180 kg) pump

Grease pump accessories: low-level switches Low-level switches require cover and follower plate – order separately. Customer must provide 15∕16" hole in cover. Can be used with any style pump.

Part No. Description

GRP410001 Bung adapter for 55:1 pumps (heavy-duty)

GRP360133 Cover bung plate adapter

Grease pump accessories: Bung adapters

follower plate

bung adapter

low-level switches

274803_Timken.indd 10 2/18/08 11:27:44 AM

Page 11: Brosura Lubrifiere Manuala Timken

55:1 grease pump accessories

11

Part No. Description

GRP1934 Deluxe cover for 35 lb. (16 kg) pail

GRP1936 Deluxe cover for 120 lb. (54 kg) drum (standard-duty pumps)

GRP1938 Deluxe cover for 400 lb. (180 kg) drum (standard-duty pumps)

GRP418025 Deluxe cover for 120 lb. (54 kg) drum (heavy-duty pumps)

GRP418026 Deluxe cover for 400 lb. (180 kg) drum (heavy-duty pumps)

Grease pump accessories: Drum coversAll part numbers come with complete mounting hardware.

standard drum cover

274803_Timken.indd 11 2/18/08 11:28:29 AM

Page 12: Brosura Lubrifiere Manuala Timken

Timken® is a registered trademark of The Timken Company

© 2008 The Timken CompanyPrinted in U.S.A.10M 2-08-29 Order No. 10168

Bearings • Steel • Precision Components • Lubrication • Seals • Remanufacture and Repair • Industrial Services

www.timken.com

274803_Timken.indd 12 2/18/08 11:28:31 AM