Bruckner Training (Electrical) 24th t0 28th October 2016

Participants: Nadeem Khan Zai Salman Yousuf

Trainer Doppler, Jimmy, Marius,

Waren, Florien, Sebastian

Waheed Ahmed Jawad Haider

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-I 24-10-2016

Basic overview of Training Integrated Service

Remote Station PG Team Viewer

Local Service PG, Switch of Server, LAN, Firewall, Switch of

Line

Basic Overview

Integrated Process Control System IP Scheme

Line-NW---- 10.16.53.xxx Server-NW---- 172.16.231.xxx

Office Network We do not have office network for PTB1653

Operation & Monitoring IPC Server, Main Control Room, Winder Control

Room

IPC System

Process Comp0nents PLC Temperature Control Extrusion Casting Unit MDO TDO Pull Roll Thickness Gauge Winder Silo

IPC System

Communication Protocols Profibus

Troubleshooting Loops Cables Devices

CAN BUS Comparison between profibus and can bus.

IPC System

connectors Troubleshooting Loops Cables Devices

Profinet connectors Troubleshooting Loops Cables Devices

IPC System

BMS Structure List Equipment Machine Machine Unit Blocks

General: Ext = 612, Str = 613 …………….. Drive: Ext = 622, Str = 623 …………..

Drawings +BW1, +TC1, +TT3, Input to Profibus Node and vice versa

Data Points ExtMne.pumpMelGbx.CbrInp

Translate.xls File

IPC System

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-II 25-10-2016

Examples and Practice on:

How to find address I using sematic manager?

How to find profibus address of that input? How to find it in Hardware Configuration? Drawing to Output Output to Drawing

Software S7

S7 Software SCL

Partial compile Reading SCL inputs and outputs Monitoring SCL

Download Partial Download

ExtMne.SCL Structure of Blocks

Software S7

Safety Software Safety PLC How to read safety program Fail Safe Compile

Safety Modules in S7 How to check configuration

Insert New Safety I/O Card Setting Password for safety block

Software S7

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-III 26-10-2016

PVSS Process Visualization SCADA System Layers PVSS2 Manager

Download Partial Download

Data Manager Event Manager

PVSS

Linux Processes Driver Layer Event Manager / Data Manager / Control

Manager User Interface PLC Diagnostic Buffer Cast Window Examples on PVSS Tasks to find inputs and DBs

PVSS

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-IV 27-10-2016

How to Check Roll ID Left Tree Open Machine Compains Production Roll ID

Trends Overview 3 Months Limitation Reports

RDH (Roll Data History)

Sped Control Torque Control Position Control Uncontrolled S120 V G120 Online working with MM440 Online working with Sinamics

Drives

Sinamics Online Offline Address Ping HW Config Alarms and History Fault Codes IP Address Download Upload Hardware Acceptance Replacing CU, Motor Module and SMC

Drives

Drives

Drives

TCE Thickness Gauges Actual Position Gauge Setup Average Profile NDC Remote Overview Gauge Settings NDC Vs LAB Values Record Data Set Profile Actual Roll Product Data

TCE

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-V 28-10-2016

How to make backup of server? Press left side yellow button Tools Backup All Press Show Log File Start Backup

How to make backup of PVSS Database? Press left side yellow button Database Online Backup

Server

Star Devices Always on Fault, Why? Preventive Maintenance Plan Spare Part list List of IP Addresses Critical Spare Part List

Current Problems Discussed

Thank You