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Bruckner Training (Electrical) 24th t0 28th October 2016
Participants: Nadeem Khan Zai Salman Yousuf
Trainer Doppler, Jimmy, Marius,
Waren, Florien, Sebastian
Waheed Ahmed Jawad Haider
Bruckner Training (Electrical) 24th t0 28th October 2016
DAY-I 24-10-2016
Basic overview of Training Integrated Service
Remote Station PG Team Viewer
Local Service PG, Switch of Server, LAN, Firewall, Switch of
Line
Basic Overview
Integrated Process Control System IP Scheme
Line-NW---- 10.16.53.xxx Server-NW---- 172.16.231.xxx
Office Network We do not have office network for PTB1653
Operation & Monitoring IPC Server, Main Control Room, Winder Control
Room
IPC System
Process Comp0nents PLC Temperature Control Extrusion Casting Unit MDO TDO Pull Roll Thickness Gauge Winder Silo
IPC System
Communication Protocols Profibus
Troubleshooting Loops Cables Devices
CAN BUS Comparison between profibus and can bus.
IPC System
connectors Troubleshooting Loops Cables Devices
Profinet connectors Troubleshooting Loops Cables Devices
IPC System
BMS Structure List Equipment Machine Machine Unit Blocks
General: Ext = 612, Str = 613 …………….. Drive: Ext = 622, Str = 623 …………..
Drawings +BW1, +TC1, +TT3, Input to Profibus Node and vice versa
Data Points ExtMne.pumpMelGbx.CbrInp
Translate.xls File
IPC System
Bruckner Training (Electrical) 24th t0 28th October 2016
DAY-II 25-10-2016
Examples and Practice on:
How to find address I using sematic manager?
How to find profibus address of that input? How to find it in Hardware Configuration? Drawing to Output Output to Drawing
Software S7
S7 Software SCL
Partial compile Reading SCL inputs and outputs Monitoring SCL
Download Partial Download
ExtMne.SCL Structure of Blocks
Software S7
Safety Software Safety PLC How to read safety program Fail Safe Compile
Safety Modules in S7 How to check configuration
Insert New Safety I/O Card Setting Password for safety block
Software S7
Bruckner Training (Electrical) 24th t0 28th October 2016
DAY-III 26-10-2016
PVSS Process Visualization SCADA System Layers PVSS2 Manager
Download Partial Download
Data Manager Event Manager
PVSS
Linux Processes Driver Layer Event Manager / Data Manager / Control
Manager User Interface PLC Diagnostic Buffer Cast Window Examples on PVSS Tasks to find inputs and DBs
PVSS
Bruckner Training (Electrical) 24th t0 28th October 2016
DAY-IV 27-10-2016
How to Check Roll ID Left Tree Open Machine Compains Production Roll ID
Trends Overview 3 Months Limitation Reports
RDH (Roll Data History)
Sped Control Torque Control Position Control Uncontrolled S120 V G120 Online working with MM440 Online working with Sinamics
Drives
Sinamics Online Offline Address Ping HW Config Alarms and History Fault Codes IP Address Download Upload Hardware Acceptance Replacing CU, Motor Module and SMC
Drives
Drives
Drives
TCE Thickness Gauges Actual Position Gauge Setup Average Profile NDC Remote Overview Gauge Settings NDC Vs LAB Values Record Data Set Profile Actual Roll Product Data
TCE
Bruckner Training (Electrical) 24th t0 28th October 2016
DAY-V 28-10-2016
How to make backup of server? Press left side yellow button Tools Backup All Press Show Log File Start Backup
How to make backup of PVSS Database? Press left side yellow button Database Online Backup
Server
Star Devices Always on Fault, Why? Preventive Maintenance Plan Spare Part list List of IP Addresses Critical Spare Part List
Current Problems Discussed
Thank You