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Bruckner Training (Electrical) 24 th t0 28 th October 2016 Participants: Nadeem Khan Zai Salman Yousuf Trainer Doppler, Jimmy, Marius, Waren, Florien, Sebastian Waheed Ahmed Jawad Haider

Bruckner Electrical Training 24-28 Oct 2016

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Page 1: Bruckner Electrical Training 24-28 Oct 2016

Bruckner Training (Electrical) 24th t0 28th October 2016

Participants: Nadeem Khan Zai Salman Yousuf

Trainer Doppler, Jimmy, Marius,

Waren, Florien, Sebastian

Waheed Ahmed Jawad Haider

Page 2: Bruckner Electrical Training 24-28 Oct 2016

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-I 24-10-2016

Page 3: Bruckner Electrical Training 24-28 Oct 2016

Basic overview of Training Integrated Service

Remote Station PG Team Viewer

Local Service PG, Switch of Server, LAN, Firewall, Switch of

Line

Basic Overview

Page 4: Bruckner Electrical Training 24-28 Oct 2016

Integrated Process Control System IP Scheme

Line-NW---- 10.16.53.xxx Server-NW---- 172.16.231.xxx

Office Network We do not have office network for PTB1653

Operation & Monitoring IPC Server, Main Control Room, Winder Control

Room

IPC System

Page 5: Bruckner Electrical Training 24-28 Oct 2016

Process Comp0nents PLC Temperature Control Extrusion Casting Unit MDO TDO Pull Roll Thickness Gauge Winder Silo

IPC System

Page 6: Bruckner Electrical Training 24-28 Oct 2016

Communication Protocols Profibus

Troubleshooting Loops Cables Devices

CAN BUS Comparison between profibus and can bus.

IPC System

Page 7: Bruckner Electrical Training 24-28 Oct 2016

connectors Troubleshooting Loops Cables Devices

Profinet connectors Troubleshooting Loops Cables Devices

IPC System

Page 8: Bruckner Electrical Training 24-28 Oct 2016

BMS Structure List Equipment Machine Machine Unit Blocks

General: Ext = 612, Str = 613 …………….. Drive: Ext = 622, Str = 623 …………..

Drawings +BW1, +TC1, +TT3, Input to Profibus Node and vice versa

Data Points ExtMne.pumpMelGbx.CbrInp

Translate.xls File

IPC System

Page 9: Bruckner Electrical Training 24-28 Oct 2016

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-II 25-10-2016

Page 10: Bruckner Electrical Training 24-28 Oct 2016

Examples and Practice on:

How to find address I using sematic manager?

How to find profibus address of that input? How to find it in Hardware Configuration? Drawing to Output Output to Drawing

Software S7

Page 11: Bruckner Electrical Training 24-28 Oct 2016

S7 Software SCL

Partial compile Reading SCL inputs and outputs Monitoring SCL

Download Partial Download

ExtMne.SCL Structure of Blocks

Software S7

Page 12: Bruckner Electrical Training 24-28 Oct 2016

Safety Software Safety PLC How to read safety program Fail Safe Compile

Safety Modules in S7 How to check configuration

Insert New Safety I/O Card Setting Password for safety block

Software S7

Page 13: Bruckner Electrical Training 24-28 Oct 2016

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-III 26-10-2016

Page 14: Bruckner Electrical Training 24-28 Oct 2016

PVSS Process Visualization SCADA System Layers PVSS2 Manager

Download Partial Download

Data Manager Event Manager

PVSS

Page 15: Bruckner Electrical Training 24-28 Oct 2016

Linux Processes Driver Layer Event Manager / Data Manager / Control

Manager User Interface PLC Diagnostic Buffer Cast Window Examples on PVSS Tasks to find inputs and DBs

PVSS

Page 16: Bruckner Electrical Training 24-28 Oct 2016

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-IV 27-10-2016

Page 17: Bruckner Electrical Training 24-28 Oct 2016

How to Check Roll ID Left Tree Open Machine Compains Production Roll ID

Trends Overview 3 Months Limitation Reports

RDH (Roll Data History)

Page 18: Bruckner Electrical Training 24-28 Oct 2016

Sped Control Torque Control Position Control Uncontrolled S120 V G120 Online working with MM440 Online working with Sinamics

Drives

Page 19: Bruckner Electrical Training 24-28 Oct 2016

Sinamics Online Offline Address Ping HW Config Alarms and History Fault Codes IP Address Download Upload Hardware Acceptance Replacing CU, Motor Module and SMC

Drives

Page 20: Bruckner Electrical Training 24-28 Oct 2016

Drives

Page 21: Bruckner Electrical Training 24-28 Oct 2016

Drives

Page 22: Bruckner Electrical Training 24-28 Oct 2016

TCE Thickness Gauges Actual Position Gauge Setup Average Profile NDC Remote Overview Gauge Settings NDC Vs LAB Values Record Data Set Profile Actual Roll Product Data

TCE

Page 23: Bruckner Electrical Training 24-28 Oct 2016

Bruckner Training (Electrical) 24th t0 28th October 2016

DAY-V 28-10-2016

Page 24: Bruckner Electrical Training 24-28 Oct 2016

How to make backup of server? Press left side yellow button Tools Backup All Press Show Log File Start Backup

How to make backup of PVSS Database? Press left side yellow button Database Online Backup

Server

Page 25: Bruckner Electrical Training 24-28 Oct 2016

Star Devices Always on Fault, Why? Preventive Maintenance Plan Spare Part list List of IP Addresses Critical Spare Part List

Current Problems Discussed

Page 26: Bruckner Electrical Training 24-28 Oct 2016

Thank You