109
BS IV

BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

BS IV

Page 2: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

FOREWORD

We congratulate you on your choice of the legendary Bullet motorcycle and welcome you to the exciting world

of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle, the right

way and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on

minor adjustments for the care of your motorcycle. Please avail the four free & five paid services at the nearest

Royal Enfield Authorised Dealer / Service Center, at the appropriate time to maintain your Bullet motorcycle in top

riding condition. Log on to the exciting world of Royal Enfield website: www.royalenfield.com to get to know more

about the company, its products and exciting news from time to time. We request you to carefully read the terms

and conditions of warranty and other useful information given in this manual before starting to use your Bullet

Motorcycle.

Page 3: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

2

All information in this manual is based on the latest product information available at the time of publication.Due to continuous improvements, there may be discrepancies between the information in this manual and yourmotorcycle. Royal Enfield reserves the right to make production changes at any time without prior notice andwithout incurring any obligation to make the same or similar changes to motorcycles previously built or sold.All images shown are for reference to explain and need not to be exactly the same on the model you own.Technical specifications are subject to change without prior notice.“© Copyright 2018 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall becopied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.

NOTICE

Part No. 1040754/B / Qty. 1,000 / Jan. ‘18

NOTE: BS IVThis motorcycle meets EmissionNorms - Bharat (Trem) Stage - IV

Contact Us:Royal Enfield Support : 1800-2100-007Email : [email protected] : @RoyalEnfieldSupportWeb : www.royalenfield.com

DisclaimerApplicable for all Matt finish motorcycles1. Do not polish matt finished paint surfaces in your motorcycle as it will increase

the gloss level.2. Wash the painted parts only with plain water and do not use any strong

solvents, cleaning agents or detergents.3. Scratches, if happens on the matt finish parts cannot be touched up and

corrected / removed4. Warranty is not applicable for any matt finished painted parts of the motorcycle5. The Heat Resistance Coated components such as silencer pipe, exhaust

etc ... shall not be wiped clean with oiled cloth as it can generate smokewhen the vehicle is driven and also leave patch marks.

Page 4: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

3

CONTENTSPersonal and Motorcycle Information 4Technical Specifications 5Recommended Lubricants 8Safety Definitions 9Motorcycle Identification Numbers 10Location of Key Parts 11Operation of Controls 14Pre-Operational Checks 18Safe & Happy Riding 19Running in Period 20Starting 21Gear Shifting, Riding & Stopping 22Parking 23Periodical Maintenance Chart 24Tools & First Aid kit 27Wheel Removal & Assembly 28Minor Maintenance Tips 32

Long Trip Precautions 41Washing Procedure 42Storage Precautions 43Trouble Shooting 44Warranty Terms & Conditions 45Emission Warranty 47EVAP 50Service Coupons 52Paid Service & Maintenance Record 71Regional & Area Offices 73Authorised Dealer Address 74Notes 100Annexures

Motorcycle Installation FormPre-Delivery Inspection ReportMotorcycle Installation Confirmation By Customer

Page 5: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

4

PERSONAL & MOTORCYCLE INFORMATIONName

Door No./Street

Locality

City State Pin

Contact Nos. Res: Off: Mobile : Email :

Engine No. Battery No.

Frame No. Battery make

Reg. No. Licence No.

Date of Sale Valid till dt.

Model Key No. :

Tyre make Colour

Sold by Dealer Code

Motorcycle Installation Form (MIF) No.

Page 6: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

5

TECHNICAL SPECIFICATIONS

ENGINEEngine Type ............ Single Cylinder 4 Stroke, Spark

............................... Ignition, Air cooled, Fuel injectionBore........................... 84mmStroke ........................ 90mmSwept volume ......... 499ccCompression ratio . 8.5:1Max Power ................... 27.2 bhp @ 5250 rpmMax Torque .................. 41.3 Nm @ 4000 rpmIdle RPM ................... 1250+50 RPMStarting ..................... Kick Start / E-StartAir filter element .... Paper elementLubrication .............. Wet sump, Forced lubricationEngine oil capacity 2.75 litres (First Fill only)

............................ 2.30 to 2.50 litres (subsequent refills)Engine oil grade .... Royal Enfield 15W50 API SL

............................ Grade & above, (JASOMA2)Fuel Supply .............. Electronic Fuel InjectionCooling ..................... Natural air flow

IGNITION SYSTEM

Ignition system ....... Digital Electronic IgnitionSpark plug Electrode gap 0.80 to 0.90 mmSpark plug .............. WQR8DC (Bosch)

TRANSMISSION

Clutch ........................ Wet multiplate (7 plates)Primary drive .......... Duplex chainPrimary ratio ........... 2.15 : 1Gear box ................. Constant Mesh, 5 SpeedGear Ratio ............... 1st 3.06:1

............................ 2nd 2.01:1

............................ 3rd 1.52:1

............................ 4th 1.21:1

............................ 5th 1:1Final drive ............... 18 Teeth (Sprocket)Final Ratio ................ 2.11:1Drive Chain links .... 102 links

Page 7: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

6

CHASSIS

Frame ....................... Single Down Tube, using............................ engine as stressed member

SuspensionFront ................... Telescopic, 35mm forks,............................ 130mm travelRear ................... Twin gas charged shock-............................ absorbers with 5-step adjustable............................ preload, 80mm travel.

BrakesFront Disc .......... 280mm double piston caliperRear Disc .......... 240mm single piston caliper

Tyre sizeFront ................... 90 / 90 - 19” - 52 PRear ................... 120 / 80 - 18” - 62 P

Tyre Pressure Solo

Front ................... 20 psi/1.41 kg/cm2

Rear ................... 30 psi/2.11 kg/cm2

With PillionFront ................... 22 psi/1.55 kg/cm2

Rear ................... 32 psi/2.25 kg/cm2

Steering lock ........... In builtFuel tank capacity . 13.5 litres approx. *Low fuel warning ... 2.5 litres (approx)Dead stock of Petrol 0.75 litres (approx)

(unusable fuel)* The above values are approximate and the actual fuel fillingcapacity will vary from the values mentioned.

ELECTRICALS

Generation .............. AlternatorSystem : E-Start ...... 12V - DC (III Phase)Battery : E-Start ...... 12V - 14 AH MF (III Phase)Head lamp .............. 12V, H4-60/55W (Halogen)Position Lamp .......... 12V, 4WBrake/Tail lamp ..... 12V, P21/5W

TECHNICAL SPECIFICATIONS

Page 8: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

7

Parking lamp .......... 12V, 2W X 2 Nos.Speedometer lamp 12V, 3.4WHi beam indicator . 12V, 2WNeutral lamp tell tale 12V, 2WTurn signal tell tale 12V, 2WTurn signal .............. 12V, R10W X 4 Nos.Horn .......................... 12V, 2.5 Amp (Max.) X 2 Nos.Starter Motor ........... 12V, 0.90 KW

TECHNICAL SPECIFICATIONS

DIMENSIONS

Length ................................ 2140 mmWidth ................................... 790 mm (without Mirrors)

Height ................................. 1090 mm (without Mirrors)

Wheel base ....................... 1360 mm

Ground clearance. .......... 135 mm

Saddle Height ................... 800 mm

WEIGHTS

Kerb weight (90% fuel&oil) 194 Kgs.

Max. Pay load ................... 171 Kgs.

Values / Dimensions given above are for your guidance only. In view of continuous improvements being done on our products, the specifications are likely to change

without prior notice.

W A R N I N G

Using bulbs / other electrical gadgets other than specifiedrating may lead to over loading / erratic behaviour / prematurefailure of electrical system.

Modifications on the motorcycle which are not approved byRoyal Enfield may not only disqualify for warranty, but alsoaffects performance of the motorcycle.

Page 9: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

8

Capacity 2.75 Ltrs. (First Fill only )2.30 to 2.50 Ltrs. (during oil & filterelement replacement in periodicalmaintenance)

ISO 14001 Operation Control ProcessAs per the guidelines in the ISO 14001 Environmental ManagementSystem, customers are advised to carry out timely replacement ofEngine, Front Fork and Brake oils, ONLY through a Royal EnfieldAuthorised Dealer / Service Center for the safe disposal of theused oils to prevent Environmental pollution.

In case the oils are replaced privately, it is advised to ensure theold/ removed oils are collected carefully and reached to a certifieddisposal agency, nearest to you to safely disposing the oils.

Similarly, hazardous wastes such as old/discarded Batteries, Tyres,Tubes, Cables, Gaskets, Oil filters etc. should also be disposed offcarefully and properly only through a certified disposal agency.

CAUTIONUse of Wrong grade oil will reduce the life of the movingparts and seriously affect performance.

NOTERecommendation subject to change without notice.

Front Fork OilGrade Royal Enfield Front

Fork Oil (or 1FGrade Endurance)

Capacity 195 ml/leg

RECOMMENDED LUBRICANTSEngine Oil

Grade Royal Enfield 15 W 50 API SLEngine Oil(JASOMA2)

Brake Fluid

Grade

Capa-city

Front:100 mlRear:100 ml

DOT 4

Page 10: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

9

The information given under the titles : Warning, Caution and Note are for your safety and for thecare and safety to your motorcycle and others. Please read these carefully and if disregarded mayresult in injury to yourself or others and damages to the motorcycle.

W A R N I N G

Indicates a potentially hazardous situation. Disregarding this message may result in injury to rideror other persons.

C A U T I O N

This message if disregarded may result in damage to the motorcycle.

NOTE

Indicates important and useful messages for clearer understanding.

All Images shown in subsequent pages are for reference to explain and need not to be exactly thesame on the model you own.

SAFETY DEFINITIONS

Page 11: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

10

MOTORCYCLE IDENTIFICATION NUMBERS

FRAME NUMBER

Punched on steering head tube right side.

ENGINE NUMBER

Punched on crankcase left top side.

Page 12: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

11

12

3 4 5 6 7 8 9 10

11

12

LOCATION OF KEY PARTS1. Turn Signal Switch

2. Horn Button

3. Clutch Lever

4. Day Flash Switch

5. Head Lamp Dip Switch

6. Manual Bistarter / Choke

7. Ignition Switch

8. Speedometer

9. Malfunction / Low Fuel Indicator

10. Engine Kill Switch

11. E-Start Switch

12. Fuel Tank Cap

Page 13: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

12

LOCATION OF KEY PARTS1. Right Trafficator Rear

2. Right Trafficator Front

3. Brake Pedal

4. Starter Motor

5. Utility Box

6. Air filter Box

2

1

56 34

Page 14: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

13

LOCATION OF KEY PARTS1. Left Trafficator Front

2. Electrical & Tool Box

3. Left Trafficator Rear

4. Canister

5. Center Stand

6. Battery Cover

7. Side Stand

8. Gear Change Pedal

9. Spark Plug

10. Horn

1

3

2

10 9 8 6 5 47

Page 15: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

14

OPERATION OF CONTROLS

STEERING LOCK

Turn Clockwise to lock

Turn Anticlockwise to Unlock

FUEL TANK CAP

OPEN

Turn Key Clockwise & lift the lid.

CLOSE

Gently press lid till it “click” intolock position.

IGNITION SWITCH

FILTER / ELECTRICAL / BOXES

Turn anti clockwise to open.

BATTERY BOX

Turn anti clockwise to open.

OFF ON

Page 16: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

15

OPERATION OF CONTROLS

W A R N I N G

Do not fill the tank above the Fuel Level Plate.

Failure to do so will lead to canister damage Or can

cause fuel spill out of fuel tank.

Petrol is highly explosive. Please ensure there are no

open flames or sparks nearby while refueling and fill

fuel tank only in a well ventilated area.

Please ensure petrol does not spill on painted

surfaces. Wipe immediately incase fuel spills over as

otherwise it will leave a permanent stain on the

painted surfaces.

1. Fuel Tank Mouth

2. Fuel Level Plate

3. Maximum Fuel Level

2 1

3

2

FUEL TANK

Page 17: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

16

ENGINE STOP SWITCH

Engine OFF

E-START SWITCH

OPERATION OF CONTROLS

Depress & hold till enginestarts.

DIMMER SWITCH

Engine ONHigh beam Low beam

HORN

PressC A U T I O N Turn off ignition switch when engine is not in

running condition. Failure to do so will dischargethe battery due to continuous headlamp ON.

NOTE Key is common for ignition, petrol tank cap,

steering lock, battery cover and tool boxes. Key can be removed only in locked position from

fuel tank, Filter box, Electrical boxes locks in “OFF”position from Ignition switch.

Turn handle bar to extreme left, before attemptingto lock steering.

Page 18: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

17

OPERATION OF CONTROLS

TURN SIGNAL SWITCH

OFF (Push to off)

Right turn signal ON

Left turn signal ON

Apply choke in cold start conditionwhile starting the motorcycle.

MANUAL BI STARTER (CHOKE)

UTILITY BOX

To remove cover turn key anti-clockwise and pull the ovalcover by applying fingerpressure.

C A U T I O N Choke should be used only to start engine in cold

climates (less than 200C) or first time in the morning.Riding with the Choke “ON” will result in EngineMisfiring, Erratic behaviour, High fuel consumption,and increased Emission values.

DAY FLASH

Press for Head Light Flash.

Page 19: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

18

Clutch

PRE OPERATIONAL CHECKS

CHECK FOR

NOTEStart engine, run for 2 minutes before checking EngineOil Level.

1. Petrol level in the tank and leakage if any.2. Smooth operation and free play in Front and Rear

Brake levers.Front Brake Rear Brake

3. Free play and smoothness of all operatingcontrols.

4. Free movement of steering5. Any cuts, cracks in the tyre and correct tyre

pressure.6. Operation of all electrical equipments.

8. Engine Oil Level is between“MAX & MIN” Level.

Brake PedalMI NMAX

7. Brake fluid level is above the “MIN” mark in thefront and rear master cylinder

FRONT BRAKE REAR BRAKE

MAXMIN

MAXMIN

Page 20: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

19

SAFE & HAPPY RIDING

RIDING DRESS

A proper riding apparel. Proper Riding Boots. Soft Leather Gloves. Goggles or spectacles. An ISI Certified helmet. (Affix light reflecting strips

of stickers on the front and rear of the helmet forgood visibility at night).

NOTE

A light coloured shirt enables greater visibility to otherroad users especially during nights.

C A U T I O N

Loose clothing may get caught on moving parts of themotorcycle.

SITTING POSTURECorrect sitting posture is a must for stable and saferiding Sit Straight with your shoulders completely relaxed. Keep your elbows close to your body. Hold the handle grip close to its inner end. Slightly grip the fuel tank with the knees. Keep your toes in “straight ahead” direction. Before turning, look extensively in the rear view

mirror, without turning your head.

BRAKING Use both front and rear brakes simultaneously for

maximum braking efficiency. While riding on wet or bad road conditions use

brakes cautiously.

W A R N I N GApplying any one of the brakes suddenly may causethe motorcycle to skid.

Page 21: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

20

RUNNING IN PERIODThe Royal Enfield Motorcycle as you would beexperiencing, is capable of consistent high speeds.However as with any new motorcycle, a “RUNNING-IN” procedure is essential to help in proper “Bedding-In” of the various moving parts in your motorcycle andto achieve optimum performance subsequently.

1. During the first 2000 Kms of run, do not exceed thespeed limits as shown in the table below.

2. Do not exceed maximum specified pay load.

3. Warm up the engine for a few minutes at idlingspeed to allow engine oil to lubricate all themoving parts in the engine before riding themotorcycle.

4. Avoid full throttle operation and do not ride atconstant throttle continuously. Vary the speed by10% while riding.

5. Avoid sudden accelerations and racing starts.

First 500 kms 501 - 2000 kms

1 15 KMPH 20 KMPH

2 25 KMPH 30 KMPH

3 30 KMPH 40 KMPH

4 45 KMPH 55 KMPH

5 60 KMPH 70 KMPH

MotorcycleSpeedGear

Page 22: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

21

STARTING

NOTEIt is mandatory, necessary to depressand hold the Manual Bi-starter for aminimum of one minute when startingthe engine for the first time in coldmorning, every time when thetemperatures are below 10 deg C, andat higher altitudes to keep the engineidling RPM steady.As soon as the engine sufficiently warmsup then Manual Bi-starter should bereleased. Warm up engine for 2 minutes -until

idling is consistent.

USING ELECTRIC START Depress and Hold the Clutch Lever.

Press Starter Button and hold tillEngine starts. Do not release thebutton before Engine starts.

USING THE KICK START LEVER

Slowly Crank Engine with the Kickstarter lever till aresistance is felt in the lever. Slightly crank slowlyand further till the compression eases over.

Release Kickstarter lever to enable it to come to itstop resting position.

Apply a powerful swinging Kick on the lever tostart the engine. It may be necessary to open thethrottle, very slightly, when starting on choke/firsttime in the morning.

Release Choke if applied and allow Engine to runat idling speed for a few minutes.

Ensure Gear is in Neutral position and the Neutrallamp is glowing in the speedometer. To shift intoneutral, move the motorcycle back and forth gently,while simultaneously shifting the gear.

C A U T I O NNever accelerate the engine immediately after a coldstart. The engine should be allowed to run slowly for15 to 30 seconds. This will allow the engine to warm upand let oil reach all surfaces needing lubrication.Failure to adhere in damage to the engine.

Page 23: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

22

To shift to 2nd and higher gearsclose throttle, depress clutch leverand press the gear pedal with heel.

Turn the ignition switchto ‘OFF’ position.

To stop the motorcycle, closethrottle, apply front and rearbrakes. Simultaneously, shiftgears into neutral just before themotorcycle comes to a completestop.

Warm up engine for 2 minutes. Depress clutch lever. Press gear pedal with toe to

engage 1st gear. Gently open throttle and release

clutch lever simultaneously. Ifclutch is released suddenly, theengine may stall and cause themotorcycle to move with a jerk.

GEAR SHIFTING, RIDING & STOPPING

NOTE Release the Starter button as soon as the Engine starts. If Engine does not start, wait for 30 seconds before

pressing the starter switch. A Clutch switch is provided in the system for the safety

of the rider. When the motorcycle is in gear, themotorcycle cannot be started. To start in geardepress the clutch lever and press Starter button tostart engine.

Prior to starting, check to see if thelow fuel indicator is glowingcontinuously.This will glow continuously, if thefuel level in tank is below 2.5 litresapprox.

Page 24: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

23

PARKING

Select a firm, flat surface. Lower side stand and gently tilt

motorcycle to the left till it restsfirmly.

A Safety switch is provided in theside stand. If the side stand is inextended position and rider engages gear to ridethe motorcycle, this switch will cut off ignition andstop the engine. Please ensure side stand isretracted before starting the engine.

Select a firm, flat surface. Hold handle bar straight. Lower center stand, such that, both the legs of the

stand are resting on firm ground. Apply pressure on the fulcrum lever on the center

stand and pull motorcycle backward.

W A R N I N GAlways park the motorcycle on a firm and flat surface.Parking in a soft ground may cause stand to sink andthe motorcycle to fall, causing injury to you or to othersand damage to the motorcycle parts.

PARKING MOTORCYCLE ON CENTER STAND PARKING MOTORCYCLE ON SIDE STAND

W A R N I N GDo not sit on the motorcycle when it is supported on theside stand.

Page 25: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

24

PERIODICAL MAINTENANCEThe maintenance schedule detailed here will help you maintain your Classic 500 Motorcycle meticulously andto get a long trouble free service. The schedule provided herein is based upon average riding conditions andindicates the Kms at which regular inspections, adjustments, replacements and lubrications are to be carriedout. The frequency of the maintenance must be shortened depending upon the severity of the driving conditionor if the motorcycle is used in a very dusty environment. Contact the nearest Royal Enfield Authorised Dealer /Service Center for expert advice and to carry out the required maintenance.

S l .No. DESCRIPT ION PAID SERVICEFREE SERVICE

whichever is earlierKms (x 1000) 0.5 3 6 9 12 15 18 21 24 27 30

Months 1.5 3 6 9 12 15 18 21 24 27 30

1 Engine Oil R I R I R I R I R I R Check level at every 1000 Kms or earlier as required

2 Engine oil filter paper element R R R R R R

3 Engine sump filter (oil strainer), Magnetic drain plug under gear C C C C C Cbox and secondary drain plug under crankshaft in crankcase right4 Spark plugs (2 nos.) C&A C&A C&A C&A C&A R C&A C&AC&A C&A R5 HT leads for crack I I I I I I I I I I I6 Fuel hose & clip/Injector ‘O’ Ring/Seal Ring I I I I R I I I R I I7 Throttle body / Injector *Carbo Cleaner / Carb Click or Fuel Line Cleaner

Spray Every 6000 Kms or 6 Months whichever earlier8 Fuel Pump (under tank) Check for mounting screw tightness in all services

Page 26: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

25

PERIODICAL MAINTENANCES l .No. DESCRIPT ION FREE SERVICE

whichever is earlier PAID SERVICE

Kms (x 1000) 0.5 3 6 9 12 15 18 21 24 27 30Months 1.5 3 6 9 12 15 18 21 24 27 30

9 Accelerator & Throttle pulley cables free play A A A A A A A A A A A10 Rubber hose, Air filter to Throttle body I I I I R I I I R I I11 Rubber hose, Inlet manifold / Adaptor I I I I R I I I R I I12 Evaporative Emission Equipment rubber hoses I I I I R I I I R I I13 Air filter paper element C C C C R C C C R C C14 Inlet / Exhaust valve seating (compression / vaccum test) I I15 Cylinder head (Combustion chamber) D16 Clutch lever / cable free play Adjust every 1000 Kms or earlier as required17 PAV pipes & hose clip I I I I I I I I R I I18 Battery terminals (apply petroleum jelly) C C C C C C C C C C C19 Battery Electrolyte level I I I I I I I I I I I20 Earth wire eyelet contact (below fuel pump relay/ECU mtg) I I

21 Rear Wheel Drive Chain Lubricate & Adjust every 1000 Kms /Clean, Lubricate & Adjust every 3000 Kms or earlier as required

22 Rear brake pedal free play adjustment I I I I&A I I I I&A I I I23 Rear wheel cush rubbers I&R I&R

Page 27: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

26

PERIODICAL MAINTENANCE

Kms (x 1000) 0.5 3 6 9 12 15 18 21 24 27 30Months 1.5 3 6 9 12 15 18 21 24 27 30

S l .No. DESCRIPT ION FREE SERVICE

whichever is earlier PAID SERVICE

NOTEFor Maintenance after 30,000 Kms, Please repeat the same frequency specified above, in consultation with aRoyal Enfield Authorised Dealer / Service Center.

A : A d j u s t C : C l e a n I : I n s p e c t L : L u b r i c a t e R : R e p l a c e

*Carbo cleaner / Carbclik or Fuel Line Cleaner Spray. (Make - Wurth or ITW Chemin)

24 Front Fork oil I I I R I I R I I R I25 Steering ball races play I A L A L A L A R A L26 Spokes tightness / Wheel rim run out front & rear I I I I I I27 Swing Arm pivot bush & spacer L L L R L28 Tyre wear pattern (Front & Rear) I I I I I I I I I I I29 Hand levers & kick starter lever pivot Lubricate every 1000 Kms or earlier as required30 Handle bar Damper Rubbers C&R31 Front & Rear brake hose & Banjo Bolt I I I I I I I I I I R32 Brake Fluid level check / Replacement Front & Rear disc I I I I I R I I I I R33 Fuel filter (pump) C R R29 Hydraulic brake hose & Washers - Front & Rear I I I I R I I I R I I30 Brake Pads - Front & Rear I I R I R I R I R I R

Page 28: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

27

TOOLS & FIRST AID KIT

1. Tool bag 1 2. Box spanner 21 X 24 1 3. Screw driver O6 X 160 1 4. Double end spanner 14 X 15 1 5. Double end spanner 10 X 12 2 6. Tool- Spark plug 1 7. Tommy bar 1 8. Tubular spanner 12 X 13 1 9. Single end ring spanner - 17 110. Extension tube 1

S.No. Description Qty.

1. Antiseptic cream 5 gms 1 2. Wash proof plaster 1.9 cm x 7.2 cm 2 3. Gauze bandage 5 cm x 2 cm 1 4. Sterilized Gauze Swab 5 cm x 5 cm 2 5. Sterilized elastic plaster 7 cm x 6 cm 1 6. Elastic Gauze bandage 8 cm x 1 mtr. 1 7. First aid kit pouch 1

S.No. Description Qty.

The tool kit is located in the left side Electrical box ofthe motorcycle.

A first aid kit is provided with the motorcyle for anyemergency requirements.

* Please familiarise yourself with the minor maintenance of the motorcycle before attempting to carry out the same.

36

1

5

7

2

41 2 3 4 5 6 7 8 109

Page 29: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

28

FRONT WHEEL REMOVAL

Place the motorcycle on its center stand on a firmand flat surface.

Provide a suitable support below the front end ofthe engine such that the front wheel is about 4inches (10 cms) above the ground.

Disconnect speedo cable.

WHEEL REMOVAL / ASSEMBLY Slide out the wheel from the fork legs along with

the speedo drive, and spacer on the left side. Remove the speedo drive, small spacer on the

right side and stepped spacer on the left side ofthe wheel hub.

Loosen the pinch bolt on theright side fork end.

Hold the axle on the rightside and loosen the axle nuton the left side.

Remove the axle nut andwasher.

Tap the axle out gently fromthe left side and removecompletely from the rightside

C A U T I O NDo not depress the front brake lever when wheel isremoved as this will result in the brake pads comingtoo far out of the brake caliper.

Place a 4 mm thick wooden piece or cardboardsheet between the brake pads to avoid padsactivation in the event the front brake lever isaccidently depressed.

FRONT WHEEL REASSEMBLY Remove the wooden piece / card board sheet

placed between the brake pads. Locate small spacer and speedo drive over the

wheel hub on the right side.

Page 30: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

29

WHEEL REMOVAL / ASSEMBLY

Hold the pinch bolt andtighten the U-Nut on theright side fork end.

Rotate the wheel and check for smooth rotation.

Connect the speedo cable to speedo drive andcheck for proper working of speedo meter.

Depress brake lever 2 or 3 times to check frontbrake efficiency.

Hold the axle from the rightside and tighten nut on leftside to a torque of 7 KgM(70 Nm).

Ensure the peg in thespeedo drive is correctlypositioned in the slot in theright side fork end.

Insert axle through the right side fork end and gentlytap it in fully.

Locate washer and nut onthe left side.

Locate stepped spacer in the left side of the hubwith its larger face outside.

Locate front wheel between the fork ends dulyensuring the spacer and the speedo drive do notfall off and the brake disc is correctly positionedbetween the brake pads.

Page 31: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

30

REAR WHEEL REMOVAL

Place the motorcycle on centerstand on a firm and flat surface.

Note the alignment index marksin the both side of swing arm.

Remove wheel spindle from leftside as shown.

Remove the brake hose pipe fromthe swing arm clips.

Remove the caliper assembly withbracket by pulling out from theswing arm slot.

Place the wooden piece/cardboard sheet in between the brakepads.

Remove the left side spacer fromrear wheel hub.

Tilt motorcycle to right side andslide out rear wheel.

WHEEL REMOVAL / ASSEMBLY

REAR WHEEL REASSEMBLY Ensure the four Cush rubbers are

in position inside the rear wheelhub.

Tilt motorcycle to right side andinsert the wheel assemblybetween the swing arms.

Position the rear wheel with cushrubber on the rear chainsprocket.

Fix the left side spacer in rearwheel hub.

Remove the wooden piece / cardboard sheet in between thebrake pads.

Insert the caliper assembly withbracket by matching the slotsgiven in the caliper and swingarm.

Index mark

Swing Arm ReferenceMark

Caliper Slot

Page 32: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

31

W A R N I N G

Ensure the motorcycle does not come off center standwhile assembling / disassembling the wheel assembly.Failure to adhere could result in damage or seriousinjury.

WHEEL REMOVAL / ASSEMBLY

NOTEEnsure the brake disc is located in between the brakepads. Align the caliper bracket, wheel and swing arm

holes all are in one line.

Insert and tap the rear wheelaxle gently from left side.

C A U T I O NDo not force the spindle into the wheel as the threadsmay get damaged. Tap it through the wheel gently.

C A U T I O NPlease check the brake hose pipe routing fromReservoir to Master cylinder, Master cylinder to Rearwheel caliper.

There should not be any twist or pinch in routing whichmay affect braking performance.

Fix the brake hose pipe inswing arm clips properly.

Note the alignment indexmarks in the both side ofswing arm.

Swing Arm ReferenceMark

Index mark

Page 33: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

32

MINOR MAINTENANCE TIPSThe following simple maintenance activities will helpin maintaining your motorcycle. However for anelaborate maintenance, we recommend you to get intouch with a Royal Enfield Authorised Dealer / Service Center.

CONTROL CABLESLubricate after water washing motorcycle or if usedduring rainy conditions.

CENTER / SIDE STAND PIVOTS

Apply a few drops of oil on the pivotsafter cleaning the area of dirt.

DRIVE CHAIN

Clean the drive chain carefully. Apply chain lubricantwhile simultaneously rotating the rear wheel. Wipe offthe excess lubricant.

OIL LEVEL INSPECTION Place motorcycle on its center

stand on a firm surface.

Warm up engine for a fewminutes & switch off beforechecking oil level.

The level is correct if the oil levelis in the middle of the oil level window.

Top up only with recommended Engine oil

HAND LEVER PIVOTS

Wipe the area free of dirt / grease.

Apply a few drops of oil on thepivots.

C A U T I O NUse of wrong grade or spurious oil can seriously affectmotorcycle performance & damage to moving parts.

M I NMAX

Page 34: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

33

INSPECTION OF TYRES AND WHEELS

Check and remove stone, splinters, nails or otherparticles embedded in the tyre treads.

Periodically inspect wheels for spokes breakageand wheel rim run out.

Check proper seating of the tyre beading on therim whenever the tyre is reassembled.

Use only recommended tyres & tubes, inflated tocorrect air pressure.

Inspect the tyres periodically for tread wear, cracksand cuts.

Minimum tread depth :Front tyre : 1mm Rear tyre : 2 mm

CLEANING AND ADJUSTING PLUG GAP

SPARK PLUG

Two spark plugs are provided in your motorcycle. Remove spark plug using the plug spanner and

tommy bar. Clean the insulator tip and electrodes of the plug

carefully. Check and set the electrode gap between 0.80 to

0.90 mm.

Refit the spark plug on the cylinder head.

MINOR MAINTENANCE TIPS

Front RearSolo 1.41 kg/cm2 (20 PSI) 2.11 kg/cm2 (30 PSI)With Pillion 1.55 kg/cm2 (22 PSI) 2.25 kg/cm2 (32 PSI)

Gap 0.80 to 0.90 mm.

Page 35: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

34

C A U T I O N

Brake fluid is highly corrosive and can cause damageto painted parts. Please ensure that brake fluid doesnot spill on any part of the motorcycle. In the event ofa spill, please clean the area immediately with a softcloth (preferably a wet cloth) to avoid damage.

Check if oil is below ‘MIN’ level. To top Up, removecover and diaphragm, then top up with DOT 4 asspecified.

BRAKE FLUID

DRIVE CHAIN TENSION (Free Play 25-30mm)

MINOR MAINTENANCE TIPS

FRONT BRAKE REAR BRAKE

MAXMIN

MAXMIN Adjuster Lock nut

Swing arm reference markIndex mark

Drive chain slackadjusting nut

Page 36: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

35

W A R N I N G

Chain slackness beyond 30mm will lead to chainslippage.

Maintain drive chain slackness within the specifiedlimits at every 1000 kms interval.

Please Check the front and rear wheels are correctlyaligned, after the chain adjustment.

MINOR MAINTENANCE TIPS

25-30mm

To adjust the free play: 

Ensure the ground level & firm and place themotorcycle in its centre stand.

Loosen rear wheel spindle nut.

Loosen rear sprocket stub axle nut.

Loosen lock nuts of the chain adjuster on bothends of the swing arm.

Tighten / loosen the adjuster nut on right swingarm end, to reduce / increase free play.

Rotate wheel slowlyand check chainfree play at the toprun to be between25 - 30 mm.

Note the matching index marks on right swingarm and chain adjuster and tighten / loosenadjuster nut on left swing arm side, to ensure themarks on both sides are at the same position.

Tighten the lock nuts against the adjuster nuts,taking care not to disturb the adjuster nut settings.

Tighten rear sprocket stub axle nut and wheelspindle nut to a torque of 7 Kg-m.

Page 37: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

36

BATTERY & MAINTENANCE

Periodically check the Battery for

- Cleanliness and corrosion freeterminals.

- Electrolyte level in each cell.

- If electrolyte level is low, top up only with distilledwater.

The motorcycle is provided with12V - 14 AH.

REMOVAL OF BATTERY FROM THE MOTORCYCLE Insert the key into the battery cover

lock, turn anticlock wise and hold.

Remove the battery cover out-wards while releasing the coverfrom the lock peg on top.

C A U T I O N Do not use battery with low electrolyte level as the

battery internals will get damaged.

ASSEMBLY OF BATTERY ON MOTORCYCLE Locate the battery in the carrier. Secure the battery to the carrier with the rubber strap. Connect the -VE and +VE terminals to

the respective cables and smearpetroleum Jelly on the terminals.

Position the battery cover over the lugson top and close the cover.

Turn the key anticlockwise and pushthe lock into the locator and turn the key clockwisesuch that the cover is locked in position.

Release Key and remove from the lock.

Disconnect both the terminal wires.(positive and negative)

Remove the rubber straps and takeout the Battery.

MINOR MAINTENANCE TIPS

Page 38: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

37

MINOR MAINTENANCE TIPS

CHANGING ELECTRICAL COMPONENTS

Do not overfill the battery electrolyte as it will spillout through the over flow pipe and causecorrosion to motorcycle parts.

Clean the wire terminals free of corrosion andkeep the terminals coated with petroleum jelly.

HEADLAMP BULB REPLACEMENT

Loosen the rim holding screw on topand take out the head light reflector.

Disconnect the wiring coupler overthe bulb.

Remove the rubber grommet fromthe bulb.

Press the clip by thumb to release thefree end from bulb holder.

Pull out the bulb.

W A R N I N G

Chain slackness beyond 30mm will lead to chainslippage.

Maintain drive chain slackness within the specifiedlimits at every 1000 kms interval.

Please Check the front and rear wheels are correctlyaligned, after the chain adjustment.

Note the matching index marks on right swingarm and chain adjuster and tighten / loosenadjuster nut on left swing arm side, to ensure themarks on both sides are at the same position.

Tighten the lock nuts against the adjuster nuts,taking care not to disturb the adjuster nut settings.

Tighten rear sprocket stub axle nut and wheelspindle nut to a torque of 7 Kg-m.

Page 39: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

38

MINOR MAINTENANCE TIPS

TAIL LAMP BULB

Remove the two nuts eachfrom Right & Left side of therear number plate holder.

Pull out Tail Lamp assemblyalong with bracket and twistthe bulb holder inanticlockwise to removebulb holder assembly.

Turn old bulb to remove andreplace with a new bulb.

Refit the bulb holder andturn clockwise to lock the bulbholder.

Refit the tail lamp withbracket on the reverse orderof removal process.

ASSEMBLING THE HEAD LAMP BULB

1. Refix the new halogenbulb into reflector unit ofthe headlamp.

2. Gently press the bulbholding clip and lock thefree end in its slot.

3. Fit the rubber grommet.4. Connect the electrical

connections carefully &assemble the headlampin the reverse order ofdismantling.

C A U T I O NNever touch the bulb with yourfingers, Finger prints will etch theglass and decrease bulb life. Alwayshold the bulb with paper or clean drycloth during handling.

Page 40: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

39

MINOR MAINTENANCE TIPS

BRAKE PAD WEAR

Brake pad wear depends upon the severity ofusage, the type of riding and road condition.

Check the wear indicator mark on each pad. if eitherpad is worn to the wear indicator mark. replace bothpads as set. Visit royal enfield dealer for this service.

Check the wear indicator mark on each pad. if eitherpad is worn to the wear indicator mark. replace bothpads as set. Visit royal enfield dealer for this service.

Wear indicatormark

Front Brake

Rear Brake

Wear indicatormark

Page 41: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

40

MINOR MAINTENANCE TIPS

BLADE FUSE USAGE LISTFUSE & CARRIER

Open the left side Electrical box. The fuse holder is located inside with 6+3 fuses. Replace the required fuse with the spare fuse

available in the fuse carrier.

6

1 2

6

3 4

6

5

6

6

9

Fuse ID Colour Rating RemarksNumber

1 White 25 A Charging Fuse

2 White 25 A Main Fuse

3 Blue 15 A Ignition Fuse-EFI

4 Red 10 A Signalling Fuse

5 Red 10 A Horn Fuse

6 Blue 15 A Lighting Fuse (Head Lamp)

7 Red 10 A Spare Fuse

8 Blue 15 A Spare Fuse

9 White 25 A Spare Fuse

8 7

Page 42: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

41

Items to be carried

Tool kit

First aid kit.

Bulbs for Headlight, Trafficator light, Rear TailLamp and Blade Fuse (10 & 15 Amps).

Accelerator, Clutch and Front brake cables.

Rear chain master link lock assembly.

Insulation tape.

Spark plug, Spark plug cap, Fuel hose.

Spare tubes.

LONG TRIP PRECAUTIONS

Checks prior to the commencement of long journey

Service the motorcycle at a Royal Enfield AuthorisedDealer / Service Center.

Ensure sufficient quantity of petrol in the fuel tankfor the journey planned.

Check and correct tyre pressure if necessary.

Ensure sufficient Brake pad thickness available

Checks after every 1500 kms of run

Any loose fasteners.

Condition of the tyres.

Electrolyte level in the battery..

Correct oil level in engine.

Working of all lights and horn.

Proper drive chain tension.

Page 43: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

42

PRECAUTIONS Wash motorcycle when the engine is cold. Cover the silencer, tail pipe, horn and control

switches with suitable plastic bags and tie it firmlyto prevent water entry.

Remove ignition key and seal key hole usingadhesive tape.

Brush engine area with a solvent to remove dirt orgrease.

Use low pressure jet of water to clean. Never spray water with great force on head lamp,

speedometer, flasher lights, front and rear wheelhubs, electrical connections and wires, controlcables, EFI components, spark plug, battery etc.

Do not apply any corrosive solvent on paintedsurfaces or rubber parts.

Use luke warm water and mild detergent on thepainted components to remove dirt, etc.

Rinse motorcycle thoroughly with plain water toremove the detergent.

If possible, use compressed air and blow off waterparticles from the obscure areas of the motorcycle,electrical connections etc.

AFTER WASHING

Ensure, the motorcycle is thoroughly dry by wipingwith a clean soft absorbent cloth or chamois leather.

Remove all plastic bags and adhesive tapes. Lubricate control cables, pivot and rear chain with

lube oil. Polish the painted and plated surfaces using

polishing wax. Start engine and allow to run at idling speed for a

few minutes to warm up engine. Drive the motorcycle slowly, applying both brakes

intermittently to dry up the water in the brake shoes.

WASHING PROCEDURE

Page 44: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

43

Incase your Motorcycle is not going to be used for amonth or more, the following precautions should betaken.

Get the motorcycle service through a Royal EnfieldAuthorised Dealer / Service Center.

Drain fuel tank and fuel line.

Keep the fuel tap in closed position and sprayengine oil inside the fuel tank to prevent rusting.

Remove spark plug. Pour in about 25ml of cleanengine oil through spark plug hole. Close the holeand crank engine several times and refit sparkplug.

Clean rear chain thoroughly and apply a thin filmof lub oil.

Remove battery from the motorcycle. Clean theterminals free of corrosion and apply petroleumjelly to terminals.

Maintain electrolyte level between “max” or “min”mark, by adding distilled water and wipe thebattery dry.

Store the battery in a cool, dry and well ventilatedplace.

Cover the silencer with plastic bags to preventmoisture entry. Set the motorcycle on its centerstand.

Apply anti rust solutions on all plated parts. Takecare not to apply this solution on rubber or paintedparts.

Store motorcycle in a clean covered area free - ofmoisture and dust.

For re-use after storage, it is preferable to get themotorcycle prepared through a Royal EnfieldAuthorised Dealer / Service Center to ensure themotorcycle is restored to its peak operatingconditions.

STORAGE PRECAUTIONS

Page 45: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

44

TROUBLE SHOOTINGWe have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessaryto get the motorcycle checked by a Royal Enfield Authorised Dealer / Service Center to rectify the problem and to ensure trouble free performance.

S y mp t o m Observat ions Check for / Remedy1. Ignition/Engine stop switch is in ‘OFF’ position2. Very low / No fuel in the fuel tank.

Switch ‘ON’ Ignition / Engine stop switchCheck Fuel level / fuel meter and fill fuel

1. Motorcycle driven in Low gear / High RPMCrowded places for long time.

1. Engine RPM raises improportionately to motorcycle speed2. Rear Chain excessively loose causing chain to

slip on Sprocket.

1. Engine shuts off as soon as throttle is closed.

Engine Doesnot start

Poor Pickup

Engine Misfires& RunsErratically/Stops

Engine StartsBUT shuts offimmediate ly

Clutch is Slipping. Check for sticky clutch/ clutch not havingany free play.Adjust Rear chain to correct tension.

Excessive Engine temperature. Switch OFF Engine and allow tocool down.

Idling RPM set too low / setting disturbed.Contact Authorised Service Center for resetting the Idling RPM.

2. Engine Starts but Shuts of immediately Check if the MIL Lamp is glowing; If yes, Contact Authorised Service Center.

6. MIL glowing continuously

Check if the MIL Lamp is glowing; If yes, Contact Authorised Service Center.

Contact Authorised Service Center

Spark plug Cap/wire disconnected. Reconnect.Check if gear is engaged and the sidestand is down.If the ambient Temperature is low use Bistarter.

5. Engine Cranking but not starting

1. Battery completely dead. Replace battery2. Fuse Blown. Replace appropriate fuse.Note: If fuse blows again, contact Authorised Service Center.

4. Electricals not working

Weak/Discharged battery. Replace Battery3. Lights / horn very dim

2. Engine misfires and runs erratically

Check if the MIL Lamp is glowing; If yes, Contact Authorised Service Center.3. Poor pickup

Page 46: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

45

WARRANTY TERMS & CONDITIONSRoyal Enfield Motorcycles are manufactured by following best Quality practices in respect of the material andworkmanship.Royal Enfield (RE) warrants its motorcycle to be free from manufacturing and material defect under normal usesubject to following conditions.1. RE will replace or repair defective part(s) at their Dealerships and Authorised Service Center, free of

charge within a period of 2 years / 30,000 kms from the date of sale, whichever is earlier.2. In order to avail warranty benefits by second or subsequent owner, the second/subsequent owner should

inform the nearest Royal Enfield Service Center about the purchase of the bike and shall fill in the requisitedetails in the form as requested by Royal Enfield.

3. The warranty shall be applicable only if all the 4 free services & 5 paid services are availed in the respectiveperiod/kilometer ranges as per the schedule in the owner’s manual from RE Authorised Dealer / ServiceCenter.

4. During the warranty period, RE’s obligations shall be limited to repairing/replacing part(s) of the motorcyclefor free, only if the part(s), on examination is deemed to have a manufacturing defect. Defective part(s)which have been replaced will become the sole property of RE.

5. Cost of oil, oil filter and fuel are chargeable to the customer.6. Claims on proprietary items like tyres, tubes, spark plug, battery etc. should be taken up with the respective

manufacturer or their authorised agents in the area directly by the customer. RE shall not be liable in anymanner to replace them through their dealers. RE will, however, provide assistance in preferring suchclaims on the respective manufacturer.

7. Warranty shall not apply to:(a) Normal ageing, deterioration or rusting of plated parts, paints coat, rubber parts, soft items, glass

items, plastic parts etc.

Page 47: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

46

WARRANTY TERMS & CONDITIONS(b) Components like fuel filter, oil filter, Air filter paper element, control cables, brake shoes / brake pads,

clutch plates, drive chain & sprocket kit, Steering ball races, Electrical equipment, wiring harness etc.,which are subjected to normal wear and tear.

(c) Failures occurred due to use of non recommended grade lubricants, fuel or improper level.(d) Damages due to use of non-genuine parts, lack of proper maintenance, incorrect riding habits.(e) Parts damaged due to accidents, collision, abuse etc.(f) Irregularities not recognised as affecting the quality or function of the motorcycle such as slight vibration,

oil leakage, discoloration of exhaust bent pipe/silencer/soft or hard shockabsorber etc.(g) Defects arising from fitment of unauthorised or additional electrical loads.(h) Motorcycle serviced or repaired at unauthorised service centers.(i) Motorcycle used for competitions / racing / Stage Rallying etc.(j) Electrical component like bulbs, fuses etc. and electronic components failure due to repairs by arc

welding.(k) Normal maintenance operations like adjustment of brakes, cleaning fuel system, engine tune-up and

other such adjustments.(l) Oxidization of buffed/painted/powder coated items etc.

8. RE reserves the right to finally decide on all warranty claims.9. RE reserves the right to make changes in design of the motorcycle without any obligation to install these

changes on previously supplied motorcycles.

Page 48: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

47

EMISSION WARRANTYIn compliance with the provisions of Rule 115(2) of the Central Motor Motorcycle Rules, 1989, Royal Enfield certifies that thefollowing warranty is applicable to those components liable to affect the emission of the gaseous pollutants in its range ofmotorcycles, in normal use to which it may be subjected to.This emission warranty comes into force from 01st July 2001 and is valid for a period of 30,000 Kms. or 36 months, whichever occursearlier, from the date of sale to the first customer and is in addition to and parallel to the warranty policy, conditions andobligations laid down in the Owner’s Manual.Royal Enfield further warranty that if on examination by its Authorised Dealer / Service Center, the motorcycle fail to meet thespecified emission standards, then the Authorised Dealer / Service Center shall take necessary corrective measures and shall at itssole discretion, repair or replace free of charge such components of the emission control system to meet the required emissionstandards.The method/s of examination to determine the warranty conditions of the emission warranty related components will be at thesole discretion of Royal Enfield and / or our Authorised Dealer / Service Center and results of such examination will be final andbinding. If on examination the warranty conditions of the part/s is/are not established, Royal Enfield will have the right to chargeall, or part of the cost of such examination to the customer in addition to the cost of the components.In case of acceptance of the component/s under Emission warranty, Royal Enfield will replace free of charge, the component/s asrequired. However, the consumables like fuel, lubricants, solvents, etc shall be chargeable to the customer as per actuals.In case any of the components covered under emission warranty or the associated parts, are not independently replaceable. RoyalEnfield will have the sole discretion to replace either the entire assembly or parts of the assembly, through suitable repairs.Royal Enfield reserves the right to carry out necessary consequential repairs to the motorcycle or replace any part, in addition tothe repair or replacement of the components covered under emission warranty, to establish compliance to in-use emissionstandards. Such repairs / replacements will be chargeable to the customer.All parts removed for replacement under warranty will become the property of Royal Enfield.Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Dealer / ServiceCenter OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and/ or their Authorised Dealer / Service Center.

Page 49: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

48

Royal Enfield will not be responsible for any penalties that may be charged by statuatory authorities on account of failure tocomply with the in-use emission standards.That cost/s incurred to check emission of the motorcycle will have to be borne by the customer.Emission warranty will be applicable irrespective of the change of ownership of the motorcycle provided all the conditions as laiddown in this document are met from the date of original sale of the motorcycle.

THE WARRANTY SHALL APPLY IF THE CUSTOMER

Observes all the important instructions and any other precautions listed in the owner’s manual. Under all circumstances uses lubricants and fuel as recommended by Royal Enfield. Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the Log book. Immediately approaches the nearest RE Authorised Dealer / Service Center upon discovery of failure to comply with the IN-

USE emission standard inspite of having maintained and used the motorcycle in accordance with the instructions in theowner’s manual and having carried out such repairs and adjustments as may be required with a view to establish such compliance.

Produces the ‘Pollution Under Control’ certificate valid for the period immediately preceding the test during which the failureis discovered, the test having been carried out either for obtaining a new certificate or pursuant upon being directed by anofficer as referred to in sub rule (2) of rule 116 of the Central Motor Vehicles Rules (CMVR).

Produces the owner’s manual and Log book for verification details. Produces receipts covering maintenance of the motorcycle is specified in the owner’s manual from the date of original

purchase of the motorcycle. Produces valid certificate of Insurance and R T O Registration Certificate (R.C. Book).

THE EMISSION WARRANTY SHALL NOT APPLY IF

A valid “Pollution under control” certificate is not produced. The motorcycle is not serviced by RE Authorised Dealer / Service Center as per the service schedule described in the maintenance chart. The motorcycle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident.

EMISSION WARRANTY

Page 50: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

49

Replacement parts not specified and approved by Royal Enfield have been used. The motorcycle, or parts thereof, has been altered, tampered with or modified or replaced in an unauthorised manner. The odometer is not functioning or the odometer and / or its reading has been changed / tampered with, so that the actual

distance covered cannot be readily determined. The motorcycle has been used for competitions, races, and rallies or for the purpose of establishing records. On examination by Royal Enfield or its Authorised Dealer / Service Center, if the motorcycle shows that any of the conditions

stipulated in the Owner’s manual with regard to use and maintenance have been violated. The motorcycle has been run on adulterated / leaded fuel or lubricant other than those specified by Royal Enfield in the

Owner’s manual or any other document given to the customer at the time of sale of the motorcycle. The emission related components are tampered with. All service and parts related bills and vouchers incurred during the tenure of the emission warranty is not produced. All maintenance activities carried out on the motorcycle during the tenure of the emission warranty is not entered in the log book.

TIPS TO BE ON THE RIGHT SIDE OF LAW

Always get your motorcycle checked to meet the emission regulations through and authorised emission checking center. Always carry a valid ‘Pollution Under Control’ certificate with you at all times during the validity of the emission warranty

(30,000 Kms / 3 years from the date of first sale)

TIPS TO REDUCE POLLUTION

Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield AuthorisedDealer / Service Center.

Use only Unleaded petrol (> 87 octane) from reputed fuel pumps. Ensure the fuel used is not adulterated. Use correct spark plug as recommended in the owner’s manual. Use lubricants as per recommendations given on grade / brand in the owner’s manual.

EMISSION WARRANTY

Page 51: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

50

EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTYThe following warranty applies to the evaporative emission control system.

Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed andbuilt so as to conform, at the time of sale, with applicable regulations specified by the evaporative emissioncontrol system related parts fitted to this motorcycle are free from defects in materials and workmanship whichmay cause this motorcycle not to meet applicable regulations period of 24 Months from the date of first use ofthe motorcycle.

The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser ORfrom the first date the motorcycle is used as a demonstrator OR as a display and/or trial motorcycle.

THE FOLLOWING ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEMWARRANTY:

1. Failures which may arise as a result of misuse, alterations, accidents OR non performance of routinemaintenance, as specified in the Owner’s Manual.

2. Replacing OR removing OR modifying any portion of the EVAPORATIVE EMISSION CONTROL SYSTEM(consisting of Fuel tank, fuel tank cap, Canister, purge valve, throttle body, vapor hoses, fuel hoses and hoseconnectors) with parts not certified to be genuine.

Page 52: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

51

3. Loss of time, inconvenience, loss of motorcycle use or any other consequential loss or damages.

4. Any motorcycle in which the Odometer has been tampered with, OR the Speedo cable has been disconnectedfor any reason OR is broken and not replaced immediately, due to which the exact distance covered cannotbe determined.

5. Normal ageing of parts such as fuel hoses, vapor hoses, gaskets & rubber components.

RECOMMENDATIONS FOR REQUIRED MAINTENANCE:

IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIEDINTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMEDONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPAREPARTS.

EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY

Page 53: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

52

It is our endeavour to provide excellent service to your Royal Enfield Motorcycle at all times. Towards this weprovide initial 4 free services & 5 paid services at specific intervals.

Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Centernearest to you and as a token of satisfactory service, kindly return the service coupons duly filled in and signed,to the service outlet.

Availing all the services in the specified time is a prerequisite to warranty consideration.

The cost of fuel, oil, oil filter element, grease and consumables used during services is chargeable to thecustomer.

Please ensure the details of the periodic service is filled in the manual for future reference.

SERVICE COUPONS

Page 54: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

53

1ST FREE SERVICE

500 KMS or 45+8 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

1stFree

Service500 Kms

or45+8 days

whichever isearlier from the

date of saleEnter the Details in

Free ServiceRecord

(Cost of oil,oil filter element

and otherconsumables

used arechargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 55: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

54

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake Adjust play7 Wheel rim front & rear Check spokes tightness / run out8 Tyres front & rear Check wear pattern9 Front brake Check & top up brake fluid level10 Front brake hose & Banjo Bolt Inspect11 Front fork Inspect for oil leakage12 Air filter element Clean13 Spark plugs (2 Nos) Check, clean & adjust gap14 H.T. Leads Inspect for cracks15 Fuel filter in fuel pump Clean16 Fuel pump (under tank) mounting Check mounting screws/Leak17 Fuel hose Inspect for cracks18 Rubber hose, Air filter to throttle body Inspect for cracks19 Rubber hose, Inlet manifold / Adaptor Inspect for cracks20 Rubber hose, Evaporative Emission Equipment Inspect for Cracks21 PAV pipes & hose clip Inspect22 Accelerator & Throttle pulley cables free play Adjust play23 Clutch cable/ Lever free play Adjust play24 Engine oil sump strainer, magnetic drain plug Clean25 Engine oil & oil filter paper element Replace26 Steering system Check & adjust play27 Hand levers & kick starter pivot Lubricate28 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

1ST FREE SERVICE ACTIVITIES

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 56: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

55

2ND FREE SERVICE

3000 KMS or 90+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

2ndFree

Service3000 Kms

or90+15 dayswhichever is

earlier from thedate of sale

Enter the Details inFree Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 57: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

56

2ND FREE SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake Adjust play7 Front brake Check & top up brake fluid level8 Front brake hose & Banjo Bolt Inspect9 Front fork Inspect for oil leakage10 Tyres front & rear Check wear pattern11 Air filter element Clean12 Spark plugs (2 Nos) Check, clean & adjust gap13 H.T. Leads Inspect for cracks14 Fuel pump (under tank) mounting Check mounting screws/Leak15 Fuel hose Inspect for cracks16 Rubber hose, Air filter to throttle body Inspect for cracks17 Rubber hose, Inlet manifold / Adaptor Inspect for cracks18 Rubber hose, Evaporative Emission Equipment Inspect for Cracks19 PAV pipes & hose clip Inspect20 Accelerator & Throttle pulley cables free play Adjust play21 Clutch cable/ Lever free play Adjust play22 Steering free play Check & Adjust23 Engine oil Check level & top-up24 Hand levers & kick starter pivot Lubricate25 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 58: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

57

3RD FREE SERVICE

6000 KMS or 180+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

3rdFree

Service6000 Kms

or180+15 dayswhichever is

earlier from thedate of sale

Enter the Details inFree Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 59: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

58

3RD FREE SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake cam Cam clean, lubricate & Adjust play7 Swing arm spacer & pivot bush Lubricate8 Wheel rim front & rear Check spokes tightness / run out9 Front brake Check & top up brake fluid level10 Front brake hose & Banjo Bolt Inspect11 Front fork Inspect for oil leakage12 Tyres front & rear Check wear pattern13 Air filter element Clean14 Spark plugs (2 Nos) Check, clean & adjust gap15 H.T. Leads Inspect for cracks16 Fuel pump /Fuel hose Check / Inspect for cracks17 Fuel pump (under tank) mounting Check mounting screws/Leak18 Rubber hose, Air filter to throttle body Inspect for cracks19 Rubber hose, Inlet manifold / Adaptor Inspect for cracks20 Rubber hose, Evaporative Emission Equipment Inspect for Cracks21 Accelerator & Throttle pulley cables free play Adjust play22 Clutch cable/ Lever free play Adjust play23 Engine oil sump strainer, magnetic drain plug Clean24 Engine oil & oil filter paper element Replace25 Throttle body / Injector Clean by carbo spray*26 Hand levers & kick starter pivot Lubricate27 PAV pipes & hose clip Inspect28 Steering System Check, Lub. steering balls & adj. play29 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

*Recommended - ITW Chemin or Wurth

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 60: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

59

4TH FREE SERVICE

9000 KMS or 270+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

4thFree

Service9000 Kms

or270+15 dayswhichever is

earlier from thedate of sale

Enter the Details inFree Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 61: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

60

4TH FREE SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake Adjust play7 Front brake Check & top up brake fluid level8 Front brake hose & Banjo Bolt Inspect9 Front fork Replace fork oil10 Tyres front & rear Check wear pattern11 Air filter element Clean12 Spark plugs (2 Nos) Check, clean & adjust gap13 H.T. Leads Inspect for cracks14 Fuel pump (under tank) mounting Check mounting screws/Leak15 Fuel hose Inspect for cracks16 Rubber hose, Air filter to throttle body Inspect for cracks17 Rubber hose, Inlet manifold / Adaptor Inspect for cracks18 Rubber hose, Evaporative Emission Equipment Inspect for Cracks19 PAV pipes & hose clip Inspect20 Accelerator & Throttle pulley cables free play Adjust play21 Clutch cable/ Lever free play Adjust play22 Engine oil Check & top-up23 Hand levers & kick starter pivot Lubricate24 Steering free play Check & Adjust25 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 62: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

61

5TH PAID SERVICE

12,000 KMS or 360+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

5thPaid

Service12,000 Kms

or360+15 dayswhichever is

earlier from thedate of sale

Enter the Details inPaid Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 63: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

62

5TH PAID SERVICE ACTIVITIES1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Swing arm spacer & pivot bush Lubricate5 Rear Drive chain free play Check, clean, lubricate & adjust6 Rear brake cam Cam clean, lubricate & Adjust play7 Rear wheel cush drive rubbers Inspect & replace8 Rear brake pedal pivot Lubricate9 Front brake Check & top up brake fluid level10 Wheel rim front & rear Check spokes tightness / run out11 Tyres front & rear Check wear pattern12 Steering System Check, Lub. steering balls & adj. play13 Front fork Inspect for oil leakage14 Air filter element Replace15 Spark plugs (2 Nos) Check, clean & adjust gap16 Throttle body / Injector - Cleaning Spary* Clean by carbo spray*17 H.T. Leads Inspect for cracks18 Fuel pump (under tank) mounting Check mounting screws/Leak19 Fuel hose Check & Replace20 Accelerator & Throttle pulley cables free play Check & adjust play21 Rubber hose, Air filter to throttle body Check & Replace22 Rubber hose, Inlet manifold / Adaptor Check & Replace23 Rubber hose, Evaporative Emission Equipment Replace24 Clutch cable/ Lever free play Adjust play25 PAV pipes & hose clip Inspect26 Engine oil sump strainer, magnetic drain plug Clean27 Engine oil & oil filter paper element Replace28 Hand levers & kick starter pivot Lubricate29 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate30 Earth wire eyelet Contact (Below fuel pump relay / ECU mounting) Inspect

*Recommended - Carb Cleaner / Carblick or Fuel line Cleaner Spary (Wurth or ITW Chemin)

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 64: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

63

6TH PAID SERVICE

15,000 KMS or 450+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

6thPaid

Service15,000 Kms

or450+15 dayswhichever is

earlier from thedate of sale

Enter the Details inPaid Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 65: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

64

6TH PAID SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake Adjust play7 Front brake Check & Replace brake fluid8 Front fork Inspect for oil leakage9 Tyres front & rear Check wear pattern10 Air filter element Clean11 Spark plugs (2 Nos) Check & Replace12 H.T. Leads Inspect for cracks13 Fuel filter in fuel pump Replace14 Fuel pump (under tank) mounting Check mounting screws/Leak15 Fuel hose Inspect for cracks16 Rubber hose, Air filter to throttle body Inspect for cracks17 Rubber hose, Inlet manifold / Adaptor Inspect for cracks18 Rubber hose, Evaporative Emission Equipment Inspect for Cracks19 PAV pipes & hose clip Inspect20 Accelerator & Throttle pulley cables free play Check & adjust play21 Clutch cable/ Lever free play Adjust play22 Engine oil Check & top-up23 Hand levers & kick starter pivot Lubricate24 Steering system Check & adjust play25 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate26 Front brake hose & Banjo Bolt Inspect27 Inlet / Exhaust valve seating Check by compression/Vaccum test

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 66: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

65

7TH PAID SERVICE

18,000 KMS or 540+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

7thPaid

Service18,000 Kms

or540+15 dayswhichever is

earlier from thedate of sale

Enter the Details inPaid Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 67: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

66

7TH PAID SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake cam Cam clean, lubricate & Adjust play7 Front brake Check & top up brake fluid level8 Wheel rim front & rear Check spokes tightness / run out9 Tyres front & rear Check wear pattern10 Front fork Replace fork oil11 Air filter element Replace12 Spark plugs (2 Nos) Check, clean & adjust gap13 H.T. Leads Inspect for cracks14 Throttle body / Injector - Cleaning Spary* Clean by carbo spray*15 Fuel pump (under tank) mounting Check mounting screws/Leak16 Fuel hose Inspect for cracks17 Accelerator & Throttle pulley cables free play Check & adjust play18 Rubber hose, Air filter to throttle body Inspect for cracks19 Rubber hose, Inlet manifold / Adaptor Inspect for cracks20 Rubber hose, Evaporative Emission Equipment Replace21 Clutch cable/ Lever free play Adjust play22 PAV pipes & hose clip Inspect23 Engine oil sump strainer, magnetic drain plug Clean24 Engine oil & oil filter paper element Replace25 Hand levers & kick starter pivot Lubricate26 Steering System Check, Lub. steering balls & adj. play27 Swing arm spacer & pivot bush Lubricate28 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

*Recommended - Carb Cleaner / Carblick or Fuel line Cleaner Spary (Wurth or ITW Chemin)

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 68: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

67

8TH PAID SERVICE

21,000 KMS or 630+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

8thPaid

Service21,000 Kms

or630+15 dayswhichever is

earlier from thedate of sale

Enter the Details inPaid Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 69: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

68

8TH PAID SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake cam Cam clean, lubricate & Adjust play7 Front brake Check & top up brake fluid level8 Wheel rim front & rear Check spokes tightness / run out9 Tyres front & rear Check wear pattern10 Front fork Replace fork oil11 Air filter element Clean12 Spark plugs (2 Nos) Check, clean & adjust gap13 H.T. Leads Inspect for cracks14 Throttle body / Injector - Cleaning Spary* Clean by carbo spray*15 Fuel pump (under tank) mounting Check mounting screws/Leak16 Fuel hose Inspect for cracks17 Accelerator & Throttle pulley cables free play Check & adjust play18 Rubber hose, Air filter to throttle body Inspect for cracks19 Rubber hose, Inlet manifold / Adaptor Inspect for cracks20 Rubber hose, Evaporative Emission Equipment Inspect for Cracks21 Clutch cable/ Lever free play Adjust play22 PAV pipes & hose clip Inspect23 Engine oil sump strainer, magnetic drain plug Clean24 Engine oil & oil filter paper element Replace25 Hand levers & kick starter pivot Lubricate26 Steering System Check, Lub. steering balls & adj. play27 Swing arm spacer & pivot bush Lubricate28 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

*Recommended - Carb Cleaner / Carblick or Fuel line Cleaner Spary (Wurth or ITW Chemin)

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 70: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

69

9TH PAID SERVICE

24,000 KMS or 720+15 DAYS WHICHEVER IS EARLIER FROM DATE OF SALE

Customer Name : Dealer Code :

Address :

9thPaid

Service24,000 Kms

or720+15 dayswhichever is

earlier from thedate of sale

Enter the Details inPaid Service

Record(Cost of oil,

oil filter elementand other

consumablesused are

chargeable tothe customer)

Received the above motorcycle after the service having been done to my entire satisfaction.

Customer’s Signature : ................................. Date :

Contact Phone / Mobile No.:

Regn. No:

Sale Date:

Serviced Date:

Serviced by (Dealer’s/ASC Name &Address)

Frame No:

Engine No:

Motorcycle Installation Form No.

ODO Reading :

Sold by (Dealer’s Name & Address)

Page 71: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

70

9TH PAID SERVICE ACTIVITIES

1 Water wash the motorcycle and dry it with a clean cloth2 Battery Electrolyte Check level & top-up, if necessary3 Battery terminals Clean and apply petroleum jelly4 Rear Drive chain free play Check, clean, lubricate & adjust5 Rear brake pedal pivot Lubricate6 Rear brake cam Cam clean, lubricate & Adjust play7 Front brake Check & top up brake fluid level8 Wheel rim front & rear Check spokes tightness / run out9 Tyres front & rear Check wear pattern10 Front fork Replace fork oil11 Air filter element Replace12 Spark plugs (2 Nos) Check, clean & adjust gap13 H.T. Leads Inspect for cracks14 Throttle body / Injector - Cleaning Spary* Clean by carbo spray*15 Fuel pump (under tank) mounting Check mounting screws/Leak16 Fuel hose Inspect for cracks17 Accelerator & Throttle pulley cables free play Check & adjust play18 Rubber hose, Air filter to throttle body Inspect for cracks19 Rubber hose, Inlet manifold / Adaptor Inspect for cracks20 Rubber hose, Evaporative Emission Equipment Replace21 Clutch cable/ Lever free play Adjust play22 PAV pipes & hose clip Inspect23 Engine oil sump strainer, magnetic drain plug Clean24 Engine oil & oil filter paper element Replace25 Hand levers & kick starter pivot Lubricate26 Steering System Check, Lub. steering balls & adj. play27 Swing arm spacer & pivot bush Lubricate28 Pivot-Side stand, Center stand, Pillion Foot Rest Lubricate

*Recommended - Carb Cleaner / Carblick or Fuel line Cleaner Spary (Wurth or ITW Chemin)

Job Card No:

Date :

Odo Reading :

Name of Dealer /ASC with Code:..........................

..........................

ASC / Dealer’sStamp& Signature

CUSTOMER COPY

Page 72: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

71

PAID SERVICE / MAINTENANCE RECORD

S.No. Date Brief details of service

1.

2.

3.

4.

5.

6.

7.

8.

Type ofService KMS Royal Enfield Authorised

Dealer / Service Center

Page 73: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

72

PAID SERVICE / MAINTENANCE RECORD

9.

10.

11.

12.

13.

14.

15.

16.

S.No. Date Brief details of serviceType ofService KMS Royal Enfield Authorised

Dealer / Service Center

Page 74: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

73

REGIONAL & AREA OFFICESR1 : Chandigarh, H.P, J&K, PunjabRoyal EnfieldSCO, No. 5,1st Floor, Sector-11 ,PANCHKULA (Haryana)Pin Code - 134 112.Tel: 0172-5011255, 5011251R2 : Delhi, Haryana, NCR &RajasthanRoyal EnfieldC/o EICHER ENGG.COMPONENTSPlot No. 7, HSIDC Industrial Area,Sector 18,Palam Gurgaon Road,GURGAON (Haryana) - 122 015.Tel: 0124-4278138, 4278139Fax: 4382148Royal EnfieldG-5, 6, 7, Gitanjali Towers,Ajmer Road,JAIPUR - 302 006.Tel: 0141-4106747, 4034748Fax: 0141-4106748

R3 : Uttarkhand & Uttar PradeshRoyal EnfieldUGF 15-19, Landmark Arcade,2 Badshah Nagar Crossing,Faizabad Road,LUCKNOW – 226 006.Tel: 0522-6566675Fax: 4005973R4 : Gujarat & Madhya PradeshRoyal Enfield103, Safal Prelude, Opp.Parsavanath Esquire Cross Road,Corporate Road, Prahlad Nagar,Off. S.G. Highway,AHMEDABAD - 380 015.Tel: 098-25113168Fax: 079-40024461R5 : Bihar, Chattisgarh &JharkhandRoyal Enfield3rd Floor, Maple Plaza,Gate No. 2 , Ashok Nagar,RANCHI (Jharkhand) - 834 002.Mob: +91 7091497557

R6 : Orissa & West BengalRoyal EnfieldShrachi Tower,3rd Floor,686 Anandapur,KOLKATA - 700 707.Tel: 033-40060206 / 0209Royal EnfieldA Unit of Eicher Motors Ltd.407, 4th Floor,Nirmala Plaza,Forest Park,BHUBANESWAR - 751 009.Tel: 0674–6540206R7 : Arunachal Pradesh, AssamManipur, Meghalaya, Mizoram,Nagaland & TirupuraRoyal EnfieldAstha Plaza,4th Floor (M4-2), G S Road,Opposite Deorah College, Ulubari,GUWAHATI - 781 00 .Mob: +91 8135846461

R8 : Goa & MaharashtraRoyal EnfieldPlot No.16, Sector -1,Sion Panvel Highway,Nerul,NAVI MUMBAI - 400 706.Tel: 022-27700395, 27700501Royal Enfield203, 204 Sneha Ganga,Near Vega Centre,Shankar Seth Road,Swargate,PUNE - 411 037.Tel: 020-40028090Fax: 24447174R9 : A.P. & TelanganaRoyal Enfield(A Unit of Eicher Motors Ltd)No: 8-3-166/B to F,Erragadda Main Road,Beside Gokul Theatre,Erragadda,HYDERABAD - 500 018.Tel: 7093190003, 7416783025

R10 : KarnatakaRoyal EnfieldDoor No. 2067/1, 2068/2,East End “A” Main9th Block, Jayanagar,BANGALORE - 560 069.Tel: 080-22440588, 41753277,41536488R11 : Tamilnadu & AndamanRoyal EnfieldPlot No. 350 to 354,2nd Floor, 4th Link Street,Nehru Nagar Industrial Area,Kottivakkam,(OMR-IT Highway),CHENNAI - 600 096.Tel:044-42070661, 24540828R12 : Kerala & LakshadweepRoyal Enfield25/85A, Opp. to IOC Pump,Koonamthai, Edappally Post,KOCHI - 682 024.Tel: 0484-6494990, 6494991Fax: 2543616

Page 75: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

74

AUTHORISED DEALERSANDHRA PRADESHAmla puramShri Jayalakshmi Automobiles+91 9618349555 

An a n t a p u rRenati Automotives Pvt. Ltd.+91 90008411337036903879

B hi ma va ra mVarma Automotives+91 7095812666+91 7095816888

C h i r a l aLekhana Automotives+91 8885002114

C h i t t o o rSri Sai Motors+91 949009490808572-245057

ANDHRA PRADESHE l u r uClassic Automotive+91 965223858508812-234582Guntur-Auto NagarJubilant Avenues Pvt.Ltd+91 8143008506; 8507Gu n t u r -C h a n d r a ma u l iNag arJubilant Avenues Pvt.Ltd+91 8143008508K a d a p p aAnjana Bikes+91 92470415559010389998K a k i n a d aShri Jayalakshmi Automobiles+91 83329127190884-6443555

ANDHRA PRADESHK u r n o o lSandhya Automotives+91 939425337708518-253377N a n d y a lDheeru Motors+91 9133065553+91 9133065554Narasa raopetAnu Auto Agencies+91 7893301444086472-21787Ne l l o r eRishi Motors+91 8977713377+91 8977714477Nellore-Inside Ci tyRishi Motors+91 8977713377,8977714477+91 9866162859

ANDHRA PRADESHOn go l eLekhana Automotives+91 88850021128885002113Ra j a h m u n d r ySriram Automobiles+91 92466655130883-2422117S r ika kul a mLakshmi Automobiles+91 90329292358121929235Tena l iShakthi Motors+91 8886744494T i r u p a t h iSri Sai Motors+91 92950914448572245057

ANDHRA PRADESHVijayawada- KannurPravallika Motors+91 78425595550866-2586858Vi jayawada- M G RoadMahalakshmi Motors+91 8886322559+91 8886422559Vijayawada- Ring RoadPravallika Motors+91 78425595550866-2586858Vishakhapatnam -Ga j u wa kaCidanta Motors0891-65620080891-6502008Vishakhapatnam -Nad JunctionSaran Motors+91 8885947222+91 8885847222H

Page 76: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

75

AUTHORISED DEALERSB I H A RB ih a r sh ar i fPNN Automobiles+91 9334038042C h a m p aNeeraj Royal+91 7047511730+91 8871704777C h a p r aSupriyam Automobiles+91 953467744406152-242999Da rb ha ng aSYV Motors+91 822788777706272-242777Ga yaKusum Motors+91 82710205430631-2210105

B I H A RGo p a l g a n jRiders cafe+91 9199547786H a j i p u rAmbika Bhawani Automobiles+91 983564112306224-295280K a t i h a rJaiguru Motors Pvt Ltd+91 943090996606452-290172M a d h u b a n iShagun Auto Sales+91 898639601106276-228014M o t i h a r iRaj Motors+91 947258284806252-230373

ANDHRA PRADESHVishakhapatnam -Seet ha mmad ha raRoyal Enfield Company Stores+91 88973533820891-2768887; 2768886ARUNACHAL PRADESHNaharlagun - ItanagarBucho Royal Enfield+91 94362190890360-2350103AS S AMB a r p et aG.S. Auto+91 8472987341D i b ru g a r hRider’s+91 84729131820373-2370018; 2370014Guwahati- Mal igaonChirag Enfield+91 9435400437

AS S AMGuwahati- G S roadShahila Expositions Pvt Ltd+91 94355497860361-2335025J o r h a tAchharsingh Royal+91 98597361009207041076N a g a o nBajrang Motors+91 9435160785North LakhimpurRishi Riders+91 9854100000S i l c h a rBina Automobiles Pvt Ltd+91 995400888803842-225016Tez p u rG.M Associate+91 970702633103712-237777

AS S AMT i n su k i aSD Royal+91 9957714273

B I H A RAr aa hOm Wheels+91 947144440506182-233338Au r a n g a b a dYodha Automobiles Pvt. Ltd+91 9934012273BegusaraiMayamanu Motors Pvt. Ltd+91 7260851555

B e t t i a hMishra Automobiles+91 887798507306254-246273

Page 77: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

76

AUTHORISED DEALERSB I H A RP u r n e aLink Motors+91 7766917026Sa ha rsa7 Hills Automobiles+91 887708066106478-227007S amast i pu rAditya Motors+91 84068033035452264047SasaramVintage Auto Corp+91 8540948771+91 9304503020Si wa nSri R.L. Automobile Pvt. Ltd.+91 957644944406154-247686

B I H A RMuzaffarpur- MaripurGautam Motors+91 76319961300621-2220056Mu za f f a r p u r -S i t a ma h a r iR o a dKumar Automobiles+91 97711232337283000384Patna-Boring RoadAmbey Motors+91 9102999131Patna-Saguna MoreSiddhi Vinayak Automobiles+91 80929818770612-212948Patna-Zero Mi leSukhmani Motors Pvt. Ltd.+91 97097614410612-3297056

B I H A RSi tamarhiNili Automobiles+91 9102999131C HAT T I S GARHAm b i ka p u rDev Automobiles+91 975311780407774-222804B h i l a iAAN Automotive+91 78869960000788-4040512B i l a sp u rBlue Sapphire Motors+91 898240777007752-407770D ha mt ar iShri Ram Automobiles+91 9179995522

C HAT T I S GARH

Ja gd al pu rKambo Motors+91 9993333939+91 9407642827

K o r b aKailash Auto Agency+91 982610990707759-245482

Ra i g a r hPriyanka motors+91 738991080007762-233550

Raipur- Gaurav Path -Panchsheel NagarAadityaraj Automobiles+91 76972083370771-4030550

C HAT T I S GARH

Raipur-Lodhi ParaC h o w kIndian Motors+91 77142215000771-4221500; 4221400

Raipur- Tat ibandh6th Gear+91 81093096660771-4070666

Ra j n a n d g a o nShubh Auto+91 942410222407744-401491

Page 78: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

77

AUTHORISED DEALERSG U J A R ATB h a vna g a rGujarat Auto Centre+91 87349362060278-2512648B h u jPM Autolink+91 9825900279;9925635279, 02832-231279G a n d h i d h a mN.P. Auto Agencies+91 9426140290;972354029002836-295927Ga n d h i n a g a rAanal Auto Agency+91 9099049555;898000112302712-23262020G o d h r aConcord Auto+91 987907437302672-265522

G U J A R ATHi mma tNa ga rRajvee Auto+91 8238411177Jam NagarNew Chandra Motor CycleAgency+91 72260659990288-2552888; 2678024;2550863J u n a g a d hShree Aashapura Enterprise+91 70460084880285 2660111Meh s a n aParklane Auto+91 99250148039925004538M o r b iDev auto+91 9054265550;65551; 65552+91 9054265553; 65554

G U J A R ATNa vsa r iPSG Motors+91 992475552102637-265559Rajkot - Gondal RoadAditya Moto Gujarat Pvt. Ltd.+91 9099092594, 90990925950281 2371070Rajkot - Mota MavaKalawad RoadDev Motors+91 84017999930281-6458888; 9157877331Surat-Adajan Hajira Main -A d a j a nJSN Motors+91 84016004110261-2840023Surat - Sarthana VarachaPurav Automobiles+91 9979841546, 9979841547

G O AGoa - MargoaSaini Motors+91 7767006138; 6139; 61400832-2740343; 2740345Goa - PanajiAuto Guides+91 93261020870832-2225865G U J A R ATA h m ed a b a d - Sa r k he jGandhinagar RoadKaveri Motors+91 9824039464079-65416116; 27663674;27663048Ahmedabad-Mani nagarSarabhai Automotive+91 9825708033079-25812530; 2531Ahmedabad- NarodaKrishna Wheels+91 9925333445079-29704155; 29703055

G U J A R ATAh med a b a d -Na vr an g p u r aKarnavati Bikes Pvt. Ltd.+91 9099031290079-27490068Ahmedabad- NehruNagar AmbawadiSarabhai Motors+91 7926303535079-65243010; 26303535A n a n dRoyal Ridentity Pvt Ltd.+91 989848450002692-644352B a r d o l iPSG Motors+91 9924755549B h a r u c hVraj Auto+91 982412505002642-225757

Page 79: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

78

AUTHORISED DEALERSGUJAR ATSu ren dra nag arOld Soul Motorcycles+91 990900800002752-242777

Vadodara- Harni roadAmba Motors+91 78200100600265-2463232

Vadodara - Old PadraR o a dRSA Automotives+91 9574257999;95742569992652355040

Va piRoyal Thumpers+91 9726818181;9879565274

H A RYA N AAmbala - AmbalaChandigarh HighwayRoyal Motors+91 93151004420171-2545795; 2544795Ambala cantt- RaiM a r ke tRoyal Motors+91 93151004420171-2630795; 2631495B h i w a n iSheoran Auto+91 895029160001664-252216Fa t eh a b a dSDB Automobiles+91 972894222601667-221786Hi ssa rMalik Automobiles+91 857288889001662-276103

H A RYA N AP a l wa lKartike Motors+91 981313145501275-240454P a n i p a tMonga Automobiles+91 9354140005;40006;4000701274-251000Rewa r iPremium Automation Pvt Ltd+91 860748220001274-251000R o h t a kBadhwar & Co.+91 805988003101262-242034; 241173Si rsaGulzar Motor Agencies+91 999614720001666-221367; 230459

H A RYA N AJ i n dGill Automobiles+91 9416476459K a i t h a lRaghav Automobiles+91 8199946000+91 9254312500;8199947001K a r n a lMonga Motors+91 9354140008184-2261810; 2272729K u r u ksh et r aVPS Motors+91 925402229001744-231151N a r n a u lRoyal Jindal Auto Pvt Ltd+91 9813150222

H A RYA N AS o n i p a tHeydaan Motors+91 90344444330130-2233004Yamuna NagarFalcon Automobiles+91 93154313000173-2346433HIMACHAL PRADESHB a d d iSimran Automobiles+91 9816167884C h a m b aChampavati Autos+91 973667865101899-226747DharamshalaHim Enfield+91 94180838388894389090

Page 80: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

79

AUTHORISED DEALERSJAMMU & KASHMIRL e h ( A S P )Venture Third Pole+91 9419177466IRK a t h u aLovish Automobiles+91 9419166881,907085555501922-235010S r i n a ga rPCS Automobiles+91 97971222440194-2472781Digiana camp (ASP)Sumeet Motors+91 94192363960191-2431058U d h a m p u rR A Enfield+91 941999690101992-250008

J H A R K H A N DB o k a r oG.R.Motors+91 99341090086542265452D al t o ng a n jArjun Automobiles+91 9006082822+91 8235121935D eo g ha rRoy Brothers+91 993434488906432-240371D h a n b a dArti Automobiles+91 9470133444+91 9031084005DumkaMajestic Autobikes Pvt Ltd.+91 9798777007Ha za r i b a gRiders Point+91 9234343422+91 9031005518

J H A R K H A N DJ a msh ed p u r -Ad i t ya p u rAruna Motors+91 88639962220657-6574010; 6574011Jamshedpur - BajrangNagar NH 33Cruiser India+91 9204004142Ra mg a r hAnjaney Automobiles Pvt. Ltd.+91 9431146297+91 9031000430Ranchi - Harmu RoadRaghuram Autocare+91 99051100060651-6571607Ranchi - KokarSri Nivas Automobiles+91 97714203220651-2542789

HIMACHAL PRADESHHamirpur (ASP)Parkash Royal Enfield+91 981605848301972-258483M a n a l iHeaven On Earth Automobiles+91 945930088101902-205032; 25115108350854002 (Kullu)M a n d iShivam Automobiles+91 980547370001905-2430778628876301Paonta Sahib -S irmourR.S. Enterprises+91 941811708901704-223687S h i m l aTapan Industries+91 780750027201860-1800072MACHAL

HIMACHAL PRADESHS o l a nTapan Industries+91 780740017201860-1800072U N ASharma Automobiles+91 931853673309218-446755JAMMU & KASHMIRB a r amu l aZMR Automobiles+91 9906727248Jammu - Janipur roadReliance Motors+91 94191912410191-2536084;0191-2530213J a mmuXtream Motors+91 9070699909;9070699900; 9070172999+91 9797568876

Page 81: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

80

AUTHORISED DEALERSK A RN ATAK ABangalore - NelamangalaSri sai Sadguru Motors+91 9071766021;9071766025Bangalore- PeenyaSri Sadguru Sai Motors+91 9066699094080-28393666Bangalore - RajaRajeshwari NagarAccelerate Motors+91 7259534650080-28606969; 28608989Bangalore-Magdi roadH.S.R. Enterprises+91 9844067555080-23156617B an ga l or e-Sa r ja pu rTeknik Motorcycles+91 8904004004;8904000300- 8904000700080-40910003; 0004; 005

K A RN ATAK ABh a tka lBrahmi Motors+91 974363745608385-226836B el g a u mShri Munishwar Motors Pvt. Ltd.+91 72046060640831-4213059B el l a r ySanjeevini Automobiles+91 735377776808392-261027B i d a rBhavani Motors+91 9379799992B i j a p u rRohan Motors+91 9986168363C o o r gAbhyuday motors+91 9590000910

K A RN ATAK ABagal ko tBagalkot Motors+91 8884128877;9916361134Bangalore-Kpura roadH.S.R. Services+91 7829000350;9980762849080-22133119Ba ng alo re-Ba naswa diCVS Motors+91 9886500045Ba ng alo re-Ba nnergh at taRoyal Enfield Company Store+91 9945592345088-22440588Bangalore-Bel lary RoadCVS Motors+91 9886500042080-23469600; 23469601

K A RN ATAK ABangalore - BTM 2ndstageRoyal Enfield Company Store+91 9902180044080-40905108; 26689975Bangalore-Electronic CityElectronic City Motors+91 7026613071 to 79 & 808494942929Bangalore-Indira NagarTeknik Motors+91 8904004004; 8904005004080-25284788, 40910005Bangalore - KengeriAccelerate Motors+91 7022049627B an ga lo r e-Na g ar bh av iS.R. Motors+91 9902065933; 9071340000+91 8032323333

K A RN ATAK ABa ng alo re-Su dha man ag arH S R Services+91 9343735655080-22133119Bangalore - BNa r a ya n p u rSai Ram Autocraft+91 7022288662080-64909090Bangalore - YelahankaAcclaim Motors Pvt Ltd+91 9632881188;96328811339663550055Bangalore (ASP)Mehboob Garage+91 9945785022; 9845326062080-23436682Bangalore (ASP)Sri Manjunatha Bullet Garage+91 9341220151080-25427066

Page 82: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

81

AUTHORISED DEALERSK A RN ATAK AHa s sa nShree Subrahmanya Motors+91 9980751155,9742217172Hubli - Ai rport RoadSalimath Engineers Services+91 72590375900836-3241160Hubli - Kusugal Road -K esh wa p u rKlasik Motors+91 89048009480836-2288223H u n s u rAadith motors08222-252395; 96K o l a rJagadamba Automobiles+91 9972522111;8152226619

K A RN ATAK AMa n d yaRuby Maratt Motorcycles+91 9591503399Ma n ga l o r eFrontline Automobiles+91 88610064780824-4267573M u d h o lMudhol Motors+91 8197567124Mysore-Vi jayanagar 1stStageAadith Motors+91 7899912362; 78999123638214244467Mysore (ASP)Kempananj. AgraharaSri Venkateshwara Automobiles0821-2427533

K A RN ATAK AChi kkaman ga lo reChikkamangalore Motors+91 9742289955C h i t ra d u r g aJilu Bikes+91 9845127397+91 8494900552ARNATAKADavangereRoyal Automobiles+91 984405351108192-256239Gad a gGadag Motors+91 8147776496Gu l b a r g aMukunda Wheels Pvt. Ltd.+91 9945249302; 49300;49305, 08472-225302

K A RN ATAK AMysore (ASP) KuvempuNag arAbhyudhay Motor ServicesPvt. Ltd.+91 9743721955;95388414120821-2462066/2462067P u t t u rFrontline Automobiles+91 9686137888R a i c h u rChukki Motors+91 8792113336S h i m o g aApollo Enterprises+91 9008138662;9739696768, +91 41187404Si rs iSri Maruthi Auto Motors+91 910848466508384-226777

K A RN ATAK ATu mkurBhagavati Motors+91 9976384499U d u p iBrahmi Motors+91 9164889161; 91642091610820-2527590K E R A L AA d o o rYamuna Agencies+91 97474102430473-4229222Al l e p p eyRider’s Motors+91 9447265955Cal icut-Francis RoadBlue Mountain Autos+91 98952016670495-2302530

Page 83: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

82

AUTHORISED DEALERSK E R A L AKol lam - MadanadaUnnoonny Motors+91 95673952080474-2764566; 2764567

K o d u n g a l l u rPinnacle Motor Works Pvt Ltd+91 9072575721K ot t ar a kar aUnnoonny Motors+91 9567966444K o t t a ya mJaveens+91 94463973000481-2563455; 2567070Pa l a kk a dIntrepid Works+91 86069330080491-2572331

K E R A L AThrissur-Puzhakal PadamPinnacle Motor Works Pvt. Ltd.+91 7025600600;81119940070487- 2385255T h i r u val l aSt. Mary’s Motors+91 9526260400;97479720810469-2733243T h o d u p u z h aVeliyathu Motors91 89432000904862227899Ti ru rABC Motors+91 96058270000494-2422277Tr iva n d r um-Att in ga lConcept Bikes+91 9048990256

K E R A L ACal icut - MankavuLuha Automotives+91 70251053330495-2333533Cal icut - PuthiyagandiSS Motors+91 95678639790495-2392200; 2390770Cochin - Angamal i ,Areeckal JunctionSanjo Motors+91 98097099990484-6888889Cochin - Chi ttoor RoadSt. Mary’s Motors+91 8891000691;98951189510484-4022819Cochin - Edapal lyRoyal Enfield Company Store+91 70252339120484 - 6494991; 6494992

K E R A L APat h a na mt h i t t aMarikar Motors Ltd.+91 8111871222; 93880770070468-2223412Pa t t a mb i -Pa l a kka dIntrepid Works+91 97440729210466-2970666Per i n t h a l ma n n aABC Motors+91 944715840004933-226677Pe r u mb a vo o rSanjo Motors+91 85920099910484-6888885Th r i ssur -K ar un an akar anNambiar roadMarikar (Motors) Ltd+91 9388077010; 86068633360487-2339307

K E R A L ACochin - Vytti laKaizen Motors+91 75598000720484-2307072; 4047072K a n n u rSS Motors+91 9567862458;95678639800497-2731312K a n n u rVibrant Automobiles+91 81119900660497-2776660K a ya mku l a mRoverz Motors+91 9072546555Kol lam - Bishop JeromeNag arMarikar (Motors) Ltd.+91 9947031120; 99470311210474-2732474

Page 84: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

83

AUTHORISED DEALERSMADHYA PRADESHBhopal - Hamidia RoadChoudhari Tractor Agency+91 94250236090755-5240614; 2735762Bhopal-Padmanabh NagarAnanya Auto+91 73899308060755-4076937C h h i n d w a r aRahul Royal Motors+91 888999960207162-245255DewasR R Motorcycles+91 81091036228269270709G u n aStandard Motors+91 9754222241+91 9425131250

M AH A RA S H T R AAhmed na ga rNewaskar Automobiles+91 80875009000241-2470125Ako l aAgrawal Motors+91 84080899440724-2258259A l i b a g hSK Autoriders+91 997004157902141-223030Amr a vat iBhans Automotive+91 76201770600721-2510636Aurangabad - Bansi lalNag arS.K.Y.S Automobile+91 90280592520240-2350652

K E R A L ATrivandrum - KaimanamJ u n c t i o nSivaji Motors+91 7736207777; 77360667160471-6506777Trivandrum - M G roadMarikar (Motors) Ltd+91 86060684660471-2334621Tr ivandrum - Vetturoad -Kazha kuttamConcept Bikes+91 9048400200; 9048990546Va da ka raGrace Motors+91 7034775555Va l lu va mb ara m-Ma l a p p u r a mABC Motors+91 70341663000483-2770700

MADHYA PRADESHGwal io rRimik Motors Pvt. Ltd+91 9827935616;99264356160751-4035616Indore - Nehru MarketKrishna Motor Agency+91 98260340120731-2703172Indore - Sayaj i ClubR o a dRR Automotive+91 88786601000731-4222822J a b a l p u rRoyal Thumpers+91 89620100720761-4042424; 4042423K a t n iRoyal Thumpers A Division ofSuperior Automobiles Pvt Ltd.+91 896201007507622-226474

MADHYA PRADESHK h a n d waBinwani Motors+91 94259093027332244222Sa tn aManish Motors+91 982725019907672-251608S h a h d o lGupta Automotive+91 87188117030765-2231967U j j a i nAvis Auto+91 93000050250734-2520007V i d i sh aAdventure Bike+91 94251486060759-2408222

Page 85: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

84

AUTHORISED DEALERSM AH A RA S H T R AAu r a n g a b a d -C I D C O-C a n n a u g h tCherry Corporation+91 98508894080240-6601613B ar amat iJay Motors+91 9960247655;989009038102112-221055B eedAaryan Motors+91 942118411802442-223780B u l d h a n aSamyak Automotive+91 9422181159072-62241273B o r i va l iUnison Automobiles+91 750655503922265614014

M AH A RA S H T R AMumbai - BhandupSoniya Motors Pvt. Ltd+91 9322314555022-65650153; 7208005209Mumbai - GoregaonIshna Wheels+91 8879330226;8879330227022-28711242; 28711243Mumbai - Kandival iVoyage Motors+91 9146871013; 7498567890022-28087882Mu m b a i - Pa n v e lPratik Motors+91 9029422942022-27480040Mumbai - SakinakaSynergy Auto Inc+91 8286046565022-28590085; 28590086

M AH A RA S H T R AMu mb a i -T h a n e( D o mb i va l i )Pooja Motors+91 84258407520251-2470611Mumbai - Thane( G o d b u n d a r )Soniya Motors Pvt. Ltd+91 9322315111022-25893202; 7208005207;7208005208Mumbai - Thane (Mirar o a d )Unison Automobiles+91 9029234040022-28456620Mumbai - Thane (Vasai)SP Wheels+91 84460111050250-6511107; 6511108

M AH A RA S H T R AC h a n d r a p u rDinesh Motors+91 902811138307172-260555Dh ul eSurbhi Motors+91 937105757302562-239933Ga d i n g l a jYashashri Motors+91 96570094449527094848I ch a l ka r a nj iMotor India+91 9822551777I n d a p u rSahyadri Auto+91 738711110902111-224111

M AH A RA S H T R AJa lg a o nUsha Motors+91 77680099960257-6999000K a r a dNand Enterprises+91 992398121102164-242772K o l h a p u rMotor India+91 98228717290231-2531177L a t u rPrisha Motors+91 904960771102382-200711Ma l e g a o nShaurya Motors+91 8380038153; 156;952700288102554-231171

Page 86: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

85

AUTHORISED DEALERSM AH A RA S H T R AMumbai - Thane (UlhasN a g a r )S R Motors (A Unit of RiyaMotors Pvt. Ltd)+91 7738622211;75060449950251-2700043Mumbai (ASP) NerulRam Motorcycles+91 9323025335022-27700394;022-27700396Nagpur - Kamptee RoadVed Motors+91 93269168190712-2652222; 2654444Nagpur - SitaburdiParagon Traders+91 95956222610712-2523456

M AH A RA S H T R APh a l t a nAdved Motors+91 704082960902166-225272; 225472P i mg al g a o nShaurya MotorsShaurya Motors+91 913006828702550-660604Pune - Adarsh NagarDhone Automobiles+91 7028922644020-24273335Pune - BanerKings Auto Riders+91 7875756100020-27200256Pune - ChinchwadHridaan Motors+91 98508888992069100202

M AH A RA S H T R APune - Fathima NagarPlatiinum Auto+91 7755932578; 2579+91 9881171717Pune - HadapsarPlatiinum Auto+91 7030911278;7030911284Pune - KasarwadiDhone Automobiles+91 7028045684Pune - Khed ShivpurSiddh Auto+91 9673152266Pune - KothrudSiddh Auto+91 9168376611020-25280050; 25280051Pune - YerwadaDhone Automobiles+91 7028978074020-60121812

M AH A RA S H T R ANagpur - WardhamanNag arShri Krishna Automobiles+91 93721213460712-3191202N a n d e dJairam Motors+91 955244668802462-297788N a n d u r b a rDinesh Wheels+91 9673298999+91 9764567877Nar a ya ng a o nKings Royal Riders+91 90750098310213-2245542Nasik - DwarkaOstwal Autos+91 94222557730253-2592717

M AH A RA S H T R ANasik - GanjamalOstwal Autos+91 95953014140253-2500291Nasik - SatpurMoharir Auto Pvt. Ltd.+91 8446646555;83789982950253-6630000Osman a b a dHatlai Auto+91 982283888802472-228588P a r b h a n iChandrallama Automotive+91 96655161932452-242299Pa r l iShiva Motors+91 976592447702446-227477

Page 87: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

86

AUTHORISED DEALERSM AH A RA S H T R APune - Wakad (Talegaon)Kings Auto Riders020-65107545Pune - WakhewadeBrahma Motors+91 72766299007276027722Pune (ASP)Sadguru Service Station+91 8308048854;9011078854, 020-24350727Ra t n a g i r iAdvait Motors+91 997055117102352-228930S a n g l iAbhay Auto+91 7768073003;9011964040, 0233-2623040

M AH A RA S H T R AS a ta r aNand Enterprises+91 992398121102164-242772S h r i r a mp u rKarachiwala Automobiles+91 902853757002422- 227570Solapur - Bale chowk,Pune HighwayChavan Motors+91 77200690400217-2352323/2352424Solapur - BudhwarpethMondhe Motors+91 8237466447; 6446; 64420217-2315923; 2735081Waluj - PandharpurGodavari Agro Serivces Pvt. Ltd+91 91461895510240-2553770

M AH A RA S H T R AWa r dh aSri Krishna Automobiles+91 9769169180+91 7410061121Yavat ma lAaditya Riders Pvt Ltd+91 80559581199158632833

M A N I P U RI m p h a lSanamahhi Motors+91 82590615980385-2449111MEG HAL AYA

S h i l l o n gMerin’s Royal Enfield+91 82588113200364-2590048

NEW DELHI & NCRDelhi - Jhandewalan Ext.Ess Aar Motors+91 9810797099011-65461901; 23524426Delhi - Kai lash colony,Okhla Indust . AreaSouth Delhi Motorcycles+91 9716145509,9716002728011-26811013Delhi - MahipalpurKay Tee Automobiles+91 9910884777011-64612777Delhi - MangolpuriSoni Automobiles+91 9873069001011-27921311; 65180349Delhi - NajafgarhOuter Delhi Motorcycles+91 9540941601011 68888252 / 53

M I Z O R A MAi zawalLawma Enfield+91 85755178790389-2334731N A G AL A N DD i ma p u rUniglobe Enterprises+91 97740577703862225903NEW DELHI & NCRDelhi - DhwarkaCruiser Motors+91 9136310966+91 8459223833Delhi - GujrawalaKay’s Autos+91 9810433555011-28877008; 28877009

Page 88: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

87

AUTHORISED DEALERSNEW DELHI & NCRGhaziabad (ASP)Jai Shiv enterprises+91 9927064206Ghaziabad (ASP)Royal Taj Agency+91 9810413387+91 9818728177NCR Gurgaon - OldDelhi RoadAman Automobiles+91 98105356591244084648NCR Gurgaon - SheetalaMata roadBrawn Automobiles+91 92123150901244251481NCR Gurgaon - SohnaR o a dManzil Motors Pvt. Ltd.+91 96503119881244231683

O R I S S ABargarhShree Shyamji Bike Point+91 9437053233+91 7381053244; 255B a r i p a d aLegend Automotive+91 9178024417;9040078001B er h a mp u rVaishnavi Automobiles+91 9937308525;7682833574; 6802248820Bhubaneshwar - BuddhaNag arRoyal Automobiles+91 77520176068192256239Bhubaneshwar - KI ITRoad, S ishu ViharGugnani Automobiles+91 9776160313;9178143270

NEW DELHI & NCRNew Delhi (ASP)Balaji Motors+91 9350102768+91 8826574278Delhi (ASP)M.G. Auto Sales+91 9810237417011-27837439NCR - Faridabad -Mathura RoadHeighten Automotive Pvt Ltd+91 9911223811+91 9717475811NCR - NIT Far idabadSohan Auto World+91 98115515300129-2429352NCR - Ghaziabad -Nehru NagarRawal Automobiles Pvt Ltd+91 93503153110120-4104659; 9211921227

NEW DELHI & NCRDelhi - PadapadganjAsco Motors+91 9582184488011-2214888Delhi - Rama RoadLamba Enterprises Pvt Ltd.+91 9711611591011-45151159Delhi - Saraswati ViharNorth Delhi Motorcycles+91 9810558625011-27054737Delhi - ShahadraAmar Autos+91 8802583948011-43595322Delhi - T i laknagarLamba Enterprises Pvt Ltd.+91 9999389189;9250919994011-45614855; 42138246

NEW DELHI & NCRNCR-Noida - Sector 10Shree Mahadev Agency+91 98114043190120-4310052/4324662NCR-Noida - Sector 63Solitaire Automotive+91 98107039220120-4547929NC R- S a h i b a b a dSangam Autos+91 9311051177;9990624290, 0120-4198890O R I S S AAn g u lGreen Treet Automotive (P) Ltd+91 9937066505+91 7852936512Ba la so reFavour Ride+91 7894775144;90400557156

Page 89: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

88

AUTHORISED DEALERSO R I S S AK eo n jh a rSai Automobile+91 9437054807+91 9437004711Ro u r ke l aThe Agents & Distributors+91 9937007971;9238111010; 0661-2511223

S a m b h a l p u rSreyasri Motors+91 9040015355;9437030055; 90400153590663-2115355PO ND I C HER RYP o n d yRooster Automobiles+91 89404224220413-2355336

O R I S S ABhubaneshwar - NH 5 -Pa t r a p a d aTrupti Autoworld+91 9861824216;78730242060674-2470148B ha wa ni p at an aShyamkrishna Mart pvt ltd+91 90403502938763130236C u t t a c kShree Hanuman Automobiles+91 8342039286; 94384299570671-2586630; 9853265588Ja jpur RoadBirendra Motors+91 9078886306J e yp o r eGolden Motors+91 9439355473;9437024187

P U N J A BGur d a sp u rAjit Motors+91 985515220401874-501644H a m i r p u rParkash Royal Automobiles+91 941845848301972-258483Ho sh i a r p u rLagwal Automobiles+91 925651432101882-238586Ja landhar - GT RoadFateh Autos+91 94172311230181-2632880Ja landar - Sat luj MarketNavyug Motors+91 9915630535; 98787857960181-4627998

P U N J A BAb o h a rAman Auto Zone+91 9814767900+91 9914767900Amri tsarJaycee Motors Corporation+91 9780038349+91 9780038078B a r n a l aMegan Autos+91 9878120088+91 9878120033B a t a l aMoon Autos+91 998835595501871-222278B ego wa lS.S.Motors+91 9814399532

P U N J A BBhatinda-Goniana RoadAjay Autos+91 99886781450164-2235608; 5000376Bhatinda - Mansa RoadKrishna Automobiles+91 87250868880164-2212802F a r i d ko tBaba Farid Automobiles+91 9780247048;987240962601639-251343F a z i l k aAman Auto Zone+91 9988700765;9814667900Fe r o z ep u rRoyal Hut+91 843731236401632-242567

Page 90: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

89

AUTHORISED DEALERSP U N J A BLudhiana - JodhewalShree Dadu Dayal Automotive+91 87280924010161-5040405Mahilpur (ASP)Mahilpur Motors+91 9417354423Ma l erko t l aOm Automobiles+91 9814404513;805494471301675-262113Ma nsaGanpati Motors+91 977985000101652-236899M o g aBikram Sales Corporation+91 985591407201636-227777

P U N J A BPat iala - Sirhind RoadGurukirpa Motors+91 9779222225Pha g war aKhalsa Automobiles+91 946313830301824-270081R o p a rGarcha Automobiles+91 946475226701881-228137S a n g r u rVerma Automobiles+91 988883699801672-223273Sultanpur LodhiDalbir Motors+91 981467943201828-223634

P U N J A BNakodar (ASP)Bhagwati Automobiles+91 9357242788+91 9041522970N a n g a lNangal Motors+91 8283829760;9878667432; 01887-229160Na wa nsh ah arHS Enterprises+91 9417654888;8146091105; 01823-221194P a t h a n k o tCashmir Sales Corporation+91 94174128840186-2220148; 2224672Patiala - Rajpura RoadSukhdev Automobiles+91 98761030170175-2305721

P U N J A BM o h a l iManmohan Motors+91 9216267888;99883173660172-6527366; 6527367M o r i n d aMorinda Motorcycle Centre+91 84272423240160-2630357; 2630072Mukh er i a nLagwal Motors+91 8699982680M u k t sa rDeep Autos+91 85669268500163-3510390Na b h aPartap Automobiles+91 9815001739;98150017409872605400

P U N J A BJalandar - G.T.RoadNavyug Motors+91 98787857960181-4627998K a p u r t h a l aInnovative Automobiles+91 935725473601822-233011K h a n n aKishori Automobiles+91 9872030903;8591525575; 01628-503868Ludhiana - Dholewal -GT RoadSant Motors+91 89682960200161-5012647Ludhiana - GurudevNagar - ferozpur RoadBarnala Automobiles(Jagroan)+91 97800149950161-2424114; 2426209

Page 91: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

90

AUTHORISED DEALERSR AJ AS T HA NBa nswa raVeer Autolinks+91 900140668102962-254135B a rmerDevrath Motors Pvt. Ltd+91 8107381111;954965708002982-224381B h a r a t p u rKhusali Motors+91 9414944972B h i lwa r aSoni Automobile+91 8233416700011 27921311; 65902249B i ka n erBikaner Bikes Pvt Ltd+91 95292699240151-2251345

R AJ AS T HA NC h i t t o r g a r hManglam Motocorp+91 773709437001472-297018C h u r uChuru Balaji Motors Pvt Ltd+91 964977777701562-253777Ha n u ma n g a r hUdai Motors+91 977278000101552-226266Ja ipur - Govind MargRajesh Motors (Raj.) Pvt Ltd.+91 9521125125;9414064864Ja ipur - Tonk RoadAditi Motors+91 98298227220141-2700224

R AJ AS T HA NJaipur (ASP)-SudershanP u r aJMS & Co+91 9460345047;97854154980141-4059277J h u n j h u n uBalaji Motors+91 773302241101592-231061J o d h p u rShree Rajpurohit Automobiles+91 90017444420291-2980473K o t aMundra Motors Pvt. Ltd.+91 93526023470744-2361264K o t p u t l iShree Motors+91 9468768300;9116011113; 2912980473

R AJ AS T HA NNa ga urD.D.Autotech+91 982894373701582-243006P a l iRMD Motors+91 98292853570293-2227151Si ka rApoorva Motors+91 931423718301572-245830Sr iganganagarNational Motors+91 94142119560154-2444200U d a i p u rVoyage Motors+91 97991444600294-2460104

P U N J A BTan daSandeep Automobiles+91 991455430401886-502398Taran TaranChhabra Auto Agencies+91 9815213148+91 8528180632Z i r a k h p u rGarg Auto zone+91 8427656388R AJ AS T HA NAjmerJogbala Motors Pvt Ltd.+91 98290722980145-2787666AlwarR.S. Motors+91 8696900842;9785999998, 0144-2738248

Page 92: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

91

AUTHORISED DEALERSTAMI L NAD UChennai - Pal l ikaranaiSri Venkateswara Bike Zone+91 8681863330044-65655222Coimbatore - HopeCol lege, PeelameduRoyal Enfield Company Store+91 96559998440422-6067006; 6067007Coimbatore - Sa i Babac o l o n ySheriff Motors+91 95973101010422-4210101Coimbatore - TrichyRoad, Kothari LayoutBullMenn Motors+91 9514555510;7092900000;7092900000

TAMI L NAD UAra n iAkan Agency+91 9751502221+91 7845330209Chengalpattu-GST RoadShiv Sholai motors+91 9500008699+91 9786177477Chennai - AmbatturClassic Motorcycles+91 9940063306044-42180206 - 45080207Chennai - Anna NagarSouthern Motors+91 9841277990044-26264686Chennai - AlapakkamSri Velavan Motors+91 7299405000;7299705000;7299709999044-24761902

TAMI L NAD UChennai - KelambakkamVardhan Motors+91 9092604446+91 9092604447Chennai - OMR,P er u n g u d iRoyal Enfield Company store+91 8939958655044 - 42607777; 42607555Chennai - PurasaiwalkamI Speed Motors+91 9094633712044 45588047Chennai - Red Hi l lsAKG Motors+91 9597082578044-26322063Chennai - TondiarpetBalaji Motors+91 9087521116044-25910104; 25910105

TAMI L NAD UChennai - BroadwayBalaji Motors+91 9962997975Chennai - ChrompetThe Legend Motors+91 7299042018044-49595867; 22410272Chennai - Greams RoadSri Velavan Motors+91 8754553411; 8754553404044-42076898Chennai - Jaf ferkhanpetSreehita Auto Zone+91 7338819603; 04; 05044-65906590; 591Chennai - KattuppakkamAravinduja Motors PrivateLimited+91 8939804335044-45554888

TAMI L NAD UC u d d a l o r eRooster Automobiles+91 979132282204142-227788D ha r ma p ur iS.M.Motors+91 7373778259,9994852482; 04342-288123D i n d i g u lRajendra Automobiles+91 965933433, 85086783330451-2431850Er od eSenthil Murugan Auto Agencies+91 8220048567+91 9790030003H o s u rSri Saravana Motors+91 9543813032;822001343204344-244030/ 244031

Page 93: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

92

AUTHORISED DEALERSTAMI L NAD UNa ma kka lRoyal Annanmar+91 888311477704286-277557P o l l a c h iBharat Motors+91 9715222600+91 9843345461Salem - Four RoadsChamundi Enfield+91 8098611999; 80985599990427-2414100S ivakas iSri Scorpion Racers (P) Ltd+91 73730597010456-2231303T h i r uva l l u rGap Motors+91 8939983660+91 8939983662

TAMI L NAD UT ir u p u rBikerz+91 7502387000+91 9842187000Tr ichy - Annamalai NagarKarur roadOxina Motors+91 80564555777402718502;7402718514V el l o r eSri Kalikambal Autos+91 85085367710416-2245505K a r a i ka lRooster Automobiles+91 76390010470436-8228800V i l l u p u r a mRooster Automobiles+91 848914474404146-222279

TAMI L NAD UT h a n j a vu rJAF Associates+91 7867019836;7867019831Th en iCoral Moto Hub+91 95007396869698933000T h i r u van n a mal a iAKAN Agency+91 984303386104175-233377T h o o t h k u d iCharles Motors+91 99447230620461-2321636Ti ru nel ve l iDG Motors+91 94867290100462-2970031

TAMI L NAD UK u mb a ko n a mA.V. Motors+91 7598707783; 75987077850435-2415286Madurai - KK NagarMadras Motors+91 99767551110452-2585686Madurai - Kazhavasal ,Theni main roadClassic Motors+91 96290233440452-2667875Madurai - Simmakkal ,Workshop RoadG.G. Motors+91 80126884440452-2342007Na g er co i lChandra Motors+91 897388669904652-236477

TAMI L NAD UHosur (ASP) - SeetharamNagerSri Manjunatha Bullet Garage+91 9894955499;99409099080434-4314114K a n c h i p u r a mJet Blaze Motors+91 9629032223;9894538176K a r a i kku d iNeha Motors+91 7373097717K a r u rMurugan Motors+91 9500955950;9543255950; 0432-4329950K r ish n a gi r iSree Maruthi Motor & AutoService+91 9159566613 ,9159566615; 0434-3232512

Page 94: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

93

AUTHORISED DEALERST E L AN GA NAHyderabad-PJR Nagar,Gachibowl i roadGo Green Motors India Pvt. Ltd040-64646303040-64626265Hyd er a b a d -Pr a sa n t hNa ga r,van ast ha l ip uramTaurus Motors+91 8125828787040-29804755H yd er a b a d -Ra mach a n d r a pu r a m,B H E LGo Green Motors India Pvt. Ltd+91 8712126622040-69996644; 69996622Hydera ba d-Sa ra swat hiNagar, UppalRoyal Engineers+91 9885051755040-64241755

T E L AN GA NAHyd er a ba d -Zaf f er g ud a ,Meh i d i p a t n a mVenkataramana AutomobilesPvt Ltd+91 7660008132;9100087519, 040-23514551S ecu nd a r ab a d-B eg u mpetKayjee Engineers+91 9246113133040-27907444Secundrabad- NeredmetOrange International+91 8121091210040-64449494; 3434S e cu n d a r a b a d - Op p -K I MSHospital , RanigunjKayjee Engineers040 - 64533839Karimnagar-Bye pass RoadQuality Motors+91 99661730000878-6509993

T E L AN GA NAKarimnagar-CVNR RoadQuality Motors+91 9030775252K h a m ma mRoyal Automotives+91 9963886789+91 8297536789K o t h a g u d a mRoyal Motors+91 8297616789+91 8297626789Mahabub NagarHarshithh Automotives+91 7660022336;7660022334Ma n ch er i a lJ V Aryan Motors+91 8179356458+91 8297388775

T E L AN GA NAMi r ya l g u d aSri Lakshmi PavanAutomotives+91 9666660606

N a l g o n d aVijayalakshmi Automotives+91 88859666278885966687

N i z a m a b a dKY Motors+91 888519822208462-236882

Wa rr a n g al -Han a mkon d aQuality Automobiles+91 9030775252+91 9030775164

T E L AN GA NAHYDERABAD &SECUND ARAB ADHyderabad- Banjara Hi l lsVVC Automobiles+91 7842883883Hyd era b a d -B o wenp a l l y,S u c h i t r aSVR Motors and Engineering+91 8885023360;8885023350040-40116336Hyd er a ba d-Er r ag ad aRoyal Enfield Company Store+91 9989055856;7093190003; 7416783025040-23701235; 23702255Hyd er a b a d -Hi mma ya tNag arJayasree Automotives+91 9010183555+91 9010752555040-65169666

Page 95: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

94

AUTHORISED DEALERSUT TARK HANDHa r i d wa rPrem Auto Enterprises+91 992799447701334-250242; 253242K a s h i p u rBatra Enterprises+91 983733602605947-277207Pithoragarh (ASP)Sai Automobiles+91 941298104205964-225786Rishikesh (ASP)Ranjeet Motorcycles+91 9897548171;9897113728, 0135-2434171Ro or keeGoswami Automobiles+91 989723860801332-277477

UTTAR PRADESHAl lahabad - Bai Ka BaghVrindavan Automotive+91 7860352786;78603837860532-2417021Allahabad-Kamla NehruH o s p i t a lJay Pee Motors+91 7705907327; 7328; 73290532-6061002;1003Aza m g a r hAmit Motors+91 9415795792+91 9415103787B a d a u nOmkar Motors+91 94124272899520330305HB a r a b a n k iG.R & Company+91 7706911346;7706911342

UTTAR PRADESHB a r ei l l ySuri Sales (P) Limited+91 935910804773510079630581-2543334Bast iNew India Merchant+91 9532211786554 2281483B i j n o rChaudhary Motors+91 895899449901342-264455B u l a n dsh a h a rSanthosh Enterprises+91 976041551505732-231326D eor i aSupreem Motors+91 962875555705568-229624

T R I P U R AAgartalaXED Motorcycles+91 84159519750381-2341098UT TARK HANDDehradun - KaranpurR o a dAhuja Enterprises+91 99275325350135-2659082Dehradun - SaharanpurRoad - Ni ranjanpurAllied Auto Agencies+91 96907777710135-2623487H a l d w a n iSuri Sales (P) Limited+91 735100797205946-210768

UT TARK HANDR u d r a p u rBrar Motors+91 921944569905944-2473127UTTAR PRADESHAgra - BaluganjShambhavi AutomotiveEngineers+91 80574000220562-2260444AGRA-Guru Ka Tal-NH 2Agra Royals+91 9837004872;99970234560562-6888846Al i g a r hMaindola Royal Enfield+91 93191440440571-3292464

Page 96: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

95

AUTHORISED DEALERSUTTAR PRADESHEt awa hV P Motors+91 9719530742+91 9568013104F a i za b a dChawla Riders+91 9628140004-070527-8265077/78Fa r r u kh a b a dAnkur Auto Agencies+91 9415124921+91 7678874000Fa t e h p u rK S Auto Sales+91 961651924805180-221223ESHF i r o z a b a dEmerald Automobiles+91 9219439555+91 9219439444

UTTAR PRADESHG h a z i p u rShri Sai Chandra Automobiles+91 9415881073G o n d aStyle N Passion+91 9125411110G o r a k h p u rShiv Motors (A Unit ofPardeshi Zigwheels Pvt. Ltd.)+91 95590057590551-2230014J a u n p u rAditya Motors+91 9196128730;98392168820545-2264047J h a ns iTriveni Enterprises+91 94150598090510-2481007; 2380007

UTTAR PRADESHK a n p u rSareen Motors+91 93896295210512-2540484Kanpur-Khalasa LineSareen Motors+91 7705905138;87994142438303220224K a n p u rS.S Automobiles+91 7705006411Lakhimpur KheriShree Vinayak Motors+91 95541559990587 2277734Lucknow (ASP)Amafh Bullet Centre+91 94150187860522-4074200

UTTAR PRADESHLucknow - AlambaghShreya Auto World Pvt. Ltd.+91 8400400842; 8500522-4037677; 4041033Lucknow - JankipuramRoyal Motor works+91 7607777396522 4078111Mah ar a jg an jRK Motors+91 9161274582M a t h u r aAryaman Enterprises+91 9675303059+91 8392916221M A UChandra Motors+91 94501891070547-2860555

UTTAR PRADESHMeerut - Jagrit i ViharMoto Riders+91 84769000960121-4000511Meerut - West r ithaniNutech motors+91 70887147140121-440111HM o r a d a b a dAkanksha Autozone Pvt Ltd.+91 70600079050591-6055999Muzaffar NagarHarivansh Auto Agency+91 9219440446;89792986450131-2646477Na z i b a b a d sAgarwal Tractor & Parts+91 9927030546;983707286801341-220252

Page 97: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

96

UTTAR PRADESHPad r a u n aCantech Automobiles+91 9838719444;7705803777; 05564245959Pr a t ap g a r hShaurya Enterprises+91 9554433888;9918601126; 1127Ra eb ar el iSushma Motors+91 9455502987S a h a r a n p u rSachdeva Enterprises+91 84455779330132-2680680S u l t a n p u rAsia Royal Motors+91 993518523005362-227777

WEST BENGALBarasat-24 ParganasThe Country Motors+91 9051506523033-654 04510Baruipur-24 ParganasAustin Distributors Pvt. Ltd033-65556611B er h amp or eMaxwheel Motors+91 923333020803482-224227B u r d w a nSri Ram Automobiles+ 91 9800365544;9002450705D a n k u n i - Ho o g h l yUniversal Traders+91 9883069797

WEST BENGALDurgapu rR.H. Automobiles Pvt.Ltd.+91 9748402629H o w r a hApollo Coaches (P) Ltd+91 9903800400033-32971712; 32902346H o w r a hApollon Motors LLP+91 9804321122K h a r a g p u rJain Motors+91 9476481717+91 9434692778Kolkata - AnandapurRoyal Enfield Company store+91 9874852522033-40060206 / 0209

AUTHORISED DEALERSUTTAR PRADESHU n n a oRaj Auto World+91 70809037000515-2831098Varanasi - MaldahiyaKhurana Automobiles+91 89349656550542-2207532; 2207618Varanasi - MaqboolAnand roadOne Place Automobiles Pvt. Ltd.+91 7753888536;7753888522,0542-2508385WEST BENGALAsa n so lSG Automobiles+91 8170030003;8170030004

WEST BENGAL

Kolkata - Chowrangeec h o w kAustin Distributors Pvt. Ltd+91 8420046876033-65552077;40721010;60505574

Kolkata - Nowa paraKolkata Bike Zone91 9674029373033-40082380

Kolkata-Sarat Bose roadShah Distributors(Auto Division)+91 9830477788033-22814242

Page 98: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

97

WEST BENGALKolkata - ShakespeareS a r a n iEast India Agro Indus. Pvt. Ltd+91 9874977006033-22824400; 22823300;22903370Krishna NagarRoyal Automobile+91 8629961089Ma l d aSpeed Wheels+91 9735586333M i d n a p o r eSri Sai Auto mart+91 943404369103222-275999Ra i g a n jKalyani Solvex Pvt. Ltd.+91 977551744403523-253016

AUTHORISED DEALERSWEST BENGAL

Si l iguri - MatigaraRiders Corner+91 9002223222Si l iguri - 2nd Mi leSevoke RoadSiliguri Distributors+91 97756332250353-2778873; 2547457T i t ag ar hBishnu Oil Company+919874839911;9051365511033-25833353

Page 99: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

98

PARTS STOCKIST DISTRIBUTORAndhra PradeshVi jayawad aCyber Automobiles Pvt. Ltd+91 9959615806AssamGu wa h a t iChirag Enfield+91 81360518100361 2670293Gu wa h a t iPawan Automobiles+91 9864045473J o r h a tAchharsingh Royal+91 9707522666B I H A RB i h a r sh a r i f fPNN Automobile+91 9135620008C h a p r aSupriyam Automobiles+91 912873999906152-242999

Go p a l g a n jShri Harishankar Motors+91 977188093806156-223956Pa t n aMoto Spares Pvt.Ltd+91 9097577727C H A N D I G A R HC h a n d i g a r hManchanda Autos+91 9915047010;99889940000172-2630263C HAT T I S GARHR a i p u rNagorao Auto Engg Works Pvt.Ltd.+91 9165878692G O AM a p u s aShauna Auto Agencies+91 8326520712

M a r g o aSaini Motors+91 83088082900832-2740343; 2740345G U J A R ATAh m ed a b a dShreeji Auto Traders+91 9173170931;9724722282J amNa ga rNew Chandra Motor CycleHouse+91 9824211699H A RYA N AA mb a l aRoyal Motors0171-2545795B h i w a n iSheoran Automobiles+91 705673221601664-252216

JAMMU & KASHMIRJ a mmuYahoo Technocra+91 9419191241J H A R K H A N DHa za r i b a g hRiders Point+91 9234343422J a msh ed p u rRoyal Auto Syndicate72502-22283R a n c h iSri Nivas Automobiles+91 7763801824Z i t t a uArjun Automobiles+91 7282820788+91 8935849216K A RN ATAK AB an g a lo r eCyber Automobiles Pvt. Ltd+91 9448473078

B an g a lo r eFixwheel Motors+91 9845949127K o l a rJagadamba Automobiles+91 9972522111+91 9066983741K E R A L AAl u vaMarikar Motors Ltd+81 9894744880C a l i c u tLuha Automotives+91 70251068880495-2333533Ern a kul a mJR & Sons+91 9447063679K o c h iBhavani Auto Distributors+91 8086078173

Page 100: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

99

PARTS STOCKIST DISTRIBUTORTr iva n d ru mSubha Auto Wares+91 9446562640MADHYA PRADESHI n d o r eRoyal Ventures+91 9589541950J a b a l p u rBhawani Automobiles094243-05880M AH A RA S H T R AAu r a n g a b a dVinod Agency+91 9823336611M u m b a iRajkamal Auto & Scooter Spares+91 9833985931M u m b a iRam Motor Cycle Co.+91 9920748891022-27700394

Na g p u rSiddarth Spares+91 9373195554P u n ePlanet Spares+91 9371005335P u n eShree Spares+91 9822377709New DelhiKinematics Mktg (P) Ltd.+91 9654787802011-41545025O R R I S AB hu b an esh wa rOrissa Marketing Services+91 9437033935C u t t a c kBullet Plus+91 9437037590

P U N J A BAmri tsarGee Ess Enterprise+91 9878930900L u d h i a n aAmrik Singh & Co.+91 9915069033R AJ AS T HA NJaipur-Indra BazarShubham Agencies+91 9680465973Ja ipur-Transport NagarShubham Agencies+91 9414067766TAMI L NAD UC h e n n a iCyber Auto Parts+91 7358768669C h e n n a iPopular Motors CycleCompany+91 9698444568044-43435365; 43435364

Er od eSenthilmurugan Auto Parts+91 9894756567M a d u r a iSenthilmurugan Auto Parts+91 9500786567T E L AN GA NAHy d e r a b a dCyber Automobiles Pvt. Ltd+91 7702143186UTTAR PRADESHG h a z i a b a dIndian Automobiles+91 9999916346;9899288337K a n p u rSareen Motors+91 9389629505L u ckn o w-K a i ser b a g hMoped House Pvt.Ltd+91 74085555020522-4108704

L u c kn o w-Tra n sp o r tNag arMoped House Pvt.Ltd+91 9696202669;8795444497L u c k n o wVarma Auto Sales+91 9335207393UT TARAK HANDD eh r a d u nAnamika Enterprises+91 9897615836WEST BENGALK o l k a t aAuto Marketing Agencies+91 9830325490033-22360642; 22360643S i l i g u r iGoyal Royal Spares+91 9434063334

Page 101: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

100

NOTES

Page 102: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,
Page 103: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

Telephone Residence

Invoice No.

Delivery Note / Advice No.

Have you visited Royal Enfield website? Yes No

Motorcycle Regn. No.

Telephone Office

E

Sales Representative

or

MOTORCYCLE INSTALLATION FORM

Motorcycle Installation Form (MIF) No.

Family Motorcycle

Personal Motorcycle

Royal Enfield’s Motorcycle?

Page 104: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

Motorcycle

Motorcycle delivery and information given

Motorcycle since childhood.

Motorcycle.

Motorcycle

What Motorcycle do you own now?

Page 105: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

Model :

Dealer's Name :

Location:

Colour :

Battery Make :

Ch. No./ Engine No.

Handle Bar & Electrical Switch

Operations

Controls

Chassis No. :

Engine No. :

Battery Number :

Key Number : Date of PDI :

Tyre Number : Front : Rear :

Aggregate AreaDefect

CodeMeasure Defect Remarks

1 Engine / Motorcycle Number Details DF Same/ Different

Connect Battery /

Check Voltage 2 Battery Charging D / NC /L12.6 V BATTERY(Static)

3Replace oil & oil filter / Check Oil level (Loose

three Drain Bolts)EO - (Drained

Oil Level)

2.5 Litres (Capacity is

2.75 Litres) -Loose 3

Drain Bolts to Drain Oil

4 Clean Oil Strainer - Clean

Lock Operation 5 Ignition / Side / Tool Box Lock / Fuel Tank Lock H / LF / NW Same

Petrol 6 Fill Petrol - 2.5 Litres

7 Front Disc Brake / Drum Lever Free Play SG /RB /Less 4 - 7 mm / (STD Model)

8 Caliper Mtg ScrewsLF(Hand Loose ) 2.7 to 3 .3 Kgm

9 Front Wheel Rotation T/ N

Check One Complete Rotation, Spokes Looseness & Runout

10 Front Mudguard Alignment / Cover Tube Rubbing M / RB/SC 5 mm- Refer SOP

11 Front Wheel Nut LF(Hand Loose) 6.3 0 to 7.7 Kgm

12 Front Tyre Condition (Check Tyre Line Seating) WF Good

13 Front Tyre Pressure Less 22PSI

14 Clutch Operation H /J/SY Smooth

15 Clutch Lever Free Play EP / Less 2 - 3 mm

16 Speedo /Odo / Ammeter /Fuel Guage NW No Defects

17 Accelerator Operation SY/EP/LESS Smooth

18 Lever Brackets Saddle Position LF/R Tight

19 Steering Movement T /N Free

20 Handle Bar Positioning WF/LF/M W.r.to Dot Punch

21 Lock Nut T- Stem LF/ PO/R 4.5 to 5.5 Kgm

22 Electrical Switch Operation NW / LF No Defects

23

24

Neutral Lamp

Head Lamp Switch Operation

NW / F

NW / F

No Defects

When you turn the ignition switch to ON condition Head Lamp should be always ON due to Automatic Headlamp ON feature

25 Fuel Tap Operation H Smooth / Main / Res

26 Fuel Leak L No Leak (Tank, TAP, Carb)

27 Fuel Tank Alignment vs Seat Alignment M

28 Rear Brake Pedal Free Play Less / EP 20-30 mm

29 Pedal Position w.r.t foot rest M Same Level

30 Chain Tension T / EP 20 -30 mm

31 Rear Wheel Rotation T / NCheck One Complete Rotation, Spokes Looseness & Runout

Fuel System

Engine Oil

Clutch

Rear Wheel

PRE-DELIVERY INSPECTION - Bullet 350 / Bullet 350-ES / Bullet 500 / Classic 500 / Classic 350

-

Page 106: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

Aggregate AreaDefect

CodeMeasure Defect Remarks

32 Swing arm mounting boltLF (Hand Loose)

6.5 to 7.5 kgm

33 Brake Shoe Pin Nut LF (Hand

Loose)4.1 to 4.6 kgm

34 Rear Mudguard Alignment M, RB 8 mm - Refer SOP

35 Rear Tyre Pressure Less 32PSI

36 Rear Tyre Condition (Check Tyre Line Seating) WF Good

37 Rear Shocker Mounting Top & BottomLF (Hand Loose) 2.5 to 3.3 kgm

38 Rear Shockabsorber Operation / Adjustment H / SG Smooth

39 Mudguards - Paint RelatedSC / PD / R /

DN/DU/PONo Defects

40 Fuel Tank - Paint RelatedSC / PD / R /

DN/DU/PONo Defects

41 Tool Box - Paint RelatedSC / PD / R / DN/DU/PO

No Defects

42 Head Lamp Casing - Paint Related

SC / PD /

RB/DN/DU/

PO

No Defects

43Powder Coated Parts (Scratch/ Rust / Chipped

OFF)

SC / PO /

R / DUNo Defects

44 Plated Parts (Scratch / Rusty)SC / R /

PO / DUNo Defects

45 Buffed components poor Buffing & Scrathes SC/DU/DN/R No Defects

46 Indicators Alignment M No Defect

47 Stickers / knee pads M / WF / PO No Defects

48 Nuts, bolts, fasteners (Torque)LF (Hand

Loose )

Tight (Right, Left Cover / Engine Foundation / Accessories/Wheel Nut)

49 Owner's Manual & Tool Kit Content NA -

50 Spare fuse in fuse carrier NA -

51 Starting (Kick Start / Self Start) ST Easy Start

52 Front Brakes Effectiveness / Feel EP/ N/ SG/T Sharp

53 Rear Brakes Effectiveness / Feel EP/ N/ SG/T Sharp

54 Pulling P16 meters-Striaght @50 kmph

55 Motorcycle Vibration V Smooth

56 Front Wheel Wobbling WRim Run Out & Face

Out Value - 0.8 mm

57 Rear Wheel Wobbling WRim Run Out & Face

Out Value - 0.8 mm

58 Center Stand & Side Stand Operation H / N Smooth

59 Fork Noise N No Defects

60 Engine Performance / Gear Shifting N / V / ST /

H/SK/L / NWSmooth

61 Any Rattling / Squeaking Noise N / V / LF

Nil (Silencer /

Accessories / Body

Parts / Suspension)

62 Cam Noise / Top End Noise N Smooth

Note ** Format No :F/14A/CS/02Any Abnormal / Critical Issues / Noise / Engine Open cases during PDI Inform to Plant

Test Ride

Aesthetics

Others

Rear Wheel

INSTRUCTIONS1. Check the motorcycle thoroughly for any transit damages or shortage of parts.2. Carry out all jobs listed under Pre-Delivery Inspection Schedule.3. Thoroughly road - test the motorcycle for performance.

4. Please ensure delivery of the motorcycle in brand new condition.5. Claim transit loss and damage through ‘TRANSIT’ insurance only.6. Claim Parts replaced for Manufacturing defects only under warranty.

Page 107: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

MOTORCYCLE INSTALLATION CONFIRMATION BY CUSTOMER

1 Motorcycle Documents explained (Invoice, Insurance, RC / Road Tax Receipt)2 Owner’s Manual received3 Recommended Lubricants explained4 Maintenance Schedule sheet in Owner’s Manual shown and explained5 Next Free Service due explained6 All Free / Paid Services explained7 Warranty Guidelines explained8 “Running in Period” details shown in the manual explained9 Service Center Address given and Location explained

10 Service Incharge Name & Mobile No given11 Motorcycle delivered in neat and clean condition12 Tools & First Aid Kit received and explained

YES NO

We congratulate you on becoming a proud owner of Royal Enfield motorcycle. We request you togive this feedback after completion of the delivery process.

Page 108: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

YES NO

Suggestions If Any:CUSTOMERSIGNATURE

Model: Registration No.:

Chassis No.:We thank you and request you to return this filled up form to the person who did themotorcycle installation for you

KEEP RIDINGP

13 Control Switches & Disc Brake System usage explained14 Fuse Box location shown and explained15 Recommended Tyre Pressure explained16 Motorcycle starting & Gear shifting procedure explained17 Quantity of Fuel in Fuel Tank informed18 Motorcycle orientation & short distance drive provided19 Date and Time of Installation20 Name of Person who did Installation

Page 109: BS IV - Royal Enfieldtesting.royalenfieldjaipur.com/wp-content/uploads/2018/...of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 500 motorcycle,

Part No. 1040629/B