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Leichtgewichte mit schwerem Inhalt über den Wolken
• Company Facts and Figures
• Product Groups
• Engineering, Verification
• Testing, Validation
Reto MastelHead of Design Organisation
Bucher GroupBucher Leichtbau AG
Fällanden ZH, CH (220 MA)
Bucher Aerospace Corp.Everett WA, USA (45 MA)
Bucher Interiors GmbHSinn-Fleisbach, D (85 MA)
Bucher Leichtbau AG
Certificates
• ISO 9001:2008
• EN 9100:2009
• EASA DOA (Part 21, Subpart J)
• EASA POA (Part 21, Supart G)
• EASA MOA (Part 145)
Bucher Leichtbau AG Organisation
CEORoland Hengartner
Marketing & SalesBeat Burlet
EngineeringReto Mastel
Production & LogisticsRoger Rykart
Galley SA/TADaniel Marti
MICRolf Kraus
Customer ServiceUrs Meier
Finance & HRThomas Hofer
Quality ManagementArndt Lapice
Galley TA/SAHerbert Pfefferkorn
MICMartin Werner
CertificationThorsten Koch
DocumentationThomas Apostel
ManufacturingRoger Rykart
LogisticUrs Zulliger
= Board of Directors
Program ManagementMarcel Kaiser
GalleyPM
Product Groups
Catering
• Galleys
Cabin
• Stowages• Seat
Components
Medical
• Air Rescue• Stretcher
VIP
• Tables• Cabinets
2005 Order 10 S/S for Lufthansa A380(MD Door4 / UD Door2 & AFT)
2008 Order 6 S/S Thai Airways A380
2009 Delivery Start Lufthansa A380Selected as SFE Galley Supplier for B747-8
2010 Delivery Start Lufthansa B747-8
A330 Market share approx. 10 – 20%
Long Range Development (A380/B747-8/A330)
Bucher Cabin Products
Engineering Monuments per aircraft
Aircraft Monuments Lead time [month]
A330 12 – 16 8B747-8 15 – 20 12A380 20 - 25 15
16g NGSDesigned 2002
Over 550 units delivered……to over 50 Airlines
StepXDesigned 2007
ATSDesigned 2010
Stretcher Portfolio
EMS Equipment – Helicopter
At the beginning there is an idea at the customer
Customer, AC manufacturer, Suppliers, Agencies
Airline
Engineering Process
ITCM Initial Technical
Coordination MeetingSales Contract
Inpu
ts /
Del
iver
able
s
CDRCritical
Design Review
PDR Preliminary
Design Review
Engineering Resources
IndiaEngineeringCertification
GermanyEngineering, Documentation
SwitzerlandEngineering, Certification
Light weight technologies, applicationsRaw material: Aluminum / Honey comb
Light weight design -> detail matters
e.g. Worktable, Upper attachment, Latches
Test capabilities
Testing Capabilities
• At Bucher Leichtbau (CH) and Bucher Interiors (D)
• 4 static test stands
• 3 temperature test chambers
• 1 acoustic test chamber
• Combined over 1’100 sqm testing space
Static Testing
• Test cages are extremely flexible in size
• Various test dummies available
• Hydraulic presses and lead weights available for loads of up to 50’000kg
• Calibrated and computer controlled load cells available
Static testingTest: Monument has to withstand defined flight loads
Pass criteria limited and ultimate loads (e.g. 1.5g, 9g, 3sec)
Monument weight 560kg
Capacity weight 2040kg
Test load FWD 23’400kg
Dynamic testingTest: Stretcher has to withstand 16g dynamic load (90ms)
Pass criteria Stretcher still fixed in the seat rails, no parts flying around
Monument weight 45kg
Capacity weight 93kg
Test load FWD 2’200kg
Fire containment testTest: Simulation of a fire in the waste container (compartment)
Pass criteria fire does stifle itself (self extinguished)
Load:5% empty cigarette packet
10% Paper cold drink cups 20% Paper hot drink cups 25% crumpled 2 ply paper napkin 40% crumpled 2 ply hand towels
Cooling testTest: Simulation of a hot and humid environment (29°C, 70% rH)
Pass criteria the environment does not influence the food, stored in the galley (<4°C in the trolley) no condensation appears
Noise testTest: Noise level with inserts and aircooler in service
Pass criteria Fulfil test criteria according Airbus TN-ECTC 0097/03
Engineering Process
ODD On Dock Delivery
FAI First ArticleInspection
Inpu
ts /
Del
iver
able
s
EISEntry Into
Service
Bucher GalleysGalley System A330
Galleys sind nicht die einzigen Leichtgewichte
Übrigens, unsere Galleys waren schon zu Beginn an Board
Thank you for your attention!!
Bucher Leichtbau AGIndustriestrasse 1aCH-8117 FällandenSwitzerland
Tel. +41 44 806 2424Fax +41 44 806 2420http www.bucher-group.com
Bucher – Your Cabin Interior Partner