Upload
burkert-india
View
541
Download
2
Embed Size (px)
DESCRIPTION
Positioners , Side Control Head , Top Control Head , PID controller for all type of Control Valves [ GEA , Norit ( SUDMO ) , Alfa Laval , Kieselmann , Definox , Tyco Keystone , Bardiani , APV , etc ] .Which is suitable for Hygienic Application such as Dairy , Food & Beverage Industry , Winery , Soft Drinks , etc .
Citation preview
BURKERT INTRODUCTION
Founded in 1946 by Christian Bürkert
Product range: valves, sensors, controllers,
actuators, automated systems and
applications
SEGMENTS
7/25/2013
PROCESS / CONTROL VALVE [ ELEMENT ]
7/25/2013
Positioner „Basic“
Type 8696 (Ø 50)
Positioner „Basic“
Type 8694 (Ø 70)
Positioner
Type 8692 (Ø 70)
Process Controller
Type 8693 (Ø 70)
Angle Seat Valve
with Positioner
Process Controller
Globe Valve with
Positioner
Globe Valve with
Positioner Process
Controller
Diaphragm Valve
with Positioner
Process Controller
PROCESS / CONTROL VALVE [ PROCESS CONTROL LOOP ]
7/25/2013
Process control loop
Cost reduction in case of small plants (package unit),
e.g. without SPS/PLC
Setpoint manually
Reduced data traffic load
Decentralized control loops are faster
Reduced wiring
Process-tune
7/25/2013
n Large scale integration (smart process valve)
n Modular devided program - fit for purpose (cost/value)
n BASIC positioner for simple / low cost applications
n Improved operation / software handling (graphic display, keypad …)
n Keep the proofed software funtionality and refine it
n Smaller orifices → smaller actuators → more compact process valve systems
n Simple and safe design, robust assembly
n Contactless analog position sensor (wearout free)
n Diagnosis capabilities
n PC software tool for parametrization
Objective
POSITIONER / PROCESS CONTROLLER
7/25/2013
POSITIONER / PROCESS CONTROLLER
Auto Tune and Manual
Tune (8630/8635 only)
SideControl 8635:
Adjustment of
opening and closing
time by throttle
crew (~1…2sec)
TopControl 8630:
Opening time may be
adapted to closing time by
hange of supply pressure
7/25/2013
POSITIONER / PROCESS CONTROLLER
DeviceNetTM
TopControl
Type 8630
SideControl
Type 1067
SideControl
Type 8635
7/25/2013
POSITIONER / PROCESS CONTROLLER
Positioner
Controller
Single-acting
Double-acting
Cable gland connection
Multipole connection
Standard signal (0/4...20mA; 0/5...10VDC)
Profibus DP (DPV1)
DeviceNet
Analog feedback
Analog feedback + 2 binary outputs
Proximity switches 0...2
Micro switches 0...2
Binary input
II 3G/D EEx T4
Standard program
TopControl Type 8630
7/25/2013
POSITIONER / PROCESS CONTROLLER
New Profibus DPV1
Available now
EDD/GSD files on manual CD or homepage
Acyclic parametrization (like Profibus PA)
PROCESS FIELD BUS8630-C-D-IX-E-F-MP-GV-T-00-0-0-Y KC85
8630-C-D-IX-E-F-MP-GV-T-00-0-0-P KC85
It.-No. do not change
TopControl Type 8630
7/25/2013
POSITIONER / PROCESS CONTROLLER
SideControl Type 8635
Type 8635 S (4...20mA)
Type 8635 PA (communication and power supply via PROFIBUS PA)
Type 8635 HART (phase out HART-version until end of 2006)
Positioner
Process controller (8635 S)
Single acting
Position feedback (0...2 proximity switches)
Analog feedback 2 binary Outputs
Attachment to Bürkert Types 27xx
Attachment NAMUR (linear/rotary)
Remote version
II (1) 2G EEx ia IIC T4…T6
II (1) 2D EEx ia IIC T6
II (1) 3G/D EEx ia IIC T4…T6
FM Approval
Pressure gauges SS
Standard program
7/25/2013
POSITIONER / PROCESS CONTROLLER
SideControl Type 8635
External position sensor /
Remote version
Linear actuator
(Bürkert assembly)
Rotary actuator
(standard assembly)
n It.-No on request
Max. cable length 2m
Standard cable
length ~ 0.3m
n Sensor not jet
standard (on request)
Side Control Type 8792
Also available as a remote
version for external
displacement sensors
Process Controller Type 8793
Also available as a remote
version for external
displacement sensor Displacement sensors
Side Control Type 8791 Basic
Also available as a remote
version for external
displacement sensors
SIDE CONTOL ( BURKERT TYPE 8791 , 8792 , 8793
7/25/2013
7/25/2013
POSITIONER / PROCESS CONTROLLER
Easy to operate digital positioner with manageable functional range
digital electropneumatic positioner (set point 0/4…20mA)
3-/4-wire technology for robust pilto valve system
LED-Display and operation via DIP switch and keypad ( integrated in housing)
mechanical positon indicator
robust and highly dynamic pilot valve system, single and double acting ( 95…150lN/min) without internal compressed air consumption
pressure range 1,4…7 bar
fail-safe functionality in case of electrical or pneumatical auxiliary power failure
system resultion ≤ 1%
universal adaption possibilities
Features SideControl 8791 BASIC
7/25/2013
POSITIONER / PROCESS CONTROLLER
3rd party actuators
Bürkert
CLASSIC ELEMENT
rem
ote
mo
un
tin
g d
ire
ce m
ou
nti
ng
Remote sensor
8798
8692/93 8630
8696
8694 8791/92/93
8635
Remote sensor
8791/91/93 Remote
Remote sensor 8798
8791/91/93 Remote
7/25/2013
POSITIONER / PROCESS CONTROLLER
in preparation
(Dec. 2010)
Positioner 8791 BASIC
Positioner 8792
Process
Controller 8793
POSITIONER / CONTROL VALVE [ ELEMENT ]
7/25/2013
dou6le act. 0.5 mm
single act. 2.5 mm
single act. 0.6 mm
Standard Program
Positioner BASIC
Type 8696 Ø 50
Postioner BASIC
Type 8694 Ø 70
actuator comm. el. connection fl. connection feedback pilot valves ATEX
23xx Ø70…130
27xx Ø80…225
23xx Ø70…130
23xx Ø50
push-in connectors
threaded port G1/8 SS
push-in connectors
threaded port G1/8 VA
push-in connectors
threaded port G1/8 VA
cable gland
M12 connector SS
cable gland
M12 connector SS
M12 connector SS
ASI
Zone 2/22
Profibus DPV1
DeviceNet
Initiator 3-wire
single act. 0.6 mm
single act. 2.5 mm
single act. 0.6 mm
no
no
no
Zone 2/22
Zone 2/22
el. I/O
analog feedback
analog feedback
analog feedback
binary input
binary input
2 binary outputs
Positioner/ P-Controller Type 8692/93 Ø 70
POSITIONER [ ELEMENT ]
Cable gland or multipin connector M12 SS
Push-in-connectors or Threaded port
connections SS G1/8
Stainless steal design cover
Graphic display (128x64 COG) with backlight, 4 softkeys
Integrated air routing to the actuator
Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability
Modular housing concept ELEMENT design
Air supply filter (easy to service) 2 x screw M4
reliable fixation on the actuator
Pressure relieve valve: exhausting the air self draining
water jet protected
Type 8692 / 8693
7/25/2013
POSITIONER [ ELEMENT ]
Type 8692 / 8693
Pilot valve system: single acting double acting single acting high flow rate
El. connection: cable gland with screw terminal multipin connectors M12
PC board: binary input flashable partly moulded
Initiator (option)
Display / key module
Contactless analog position sensor
Sensor puck
Actuator attachment kit
7/25/2013
POSITIONER [ ELEMENT ]
Type 8692 / 8693
n minimum space consumption in the plant piping
n easy to clean and highly resistant choice of material especially for wash down applications
n fit for purpose automation solution
n best value solution for the application requirements
n modular program of positioners / process controllers (86932, 8693, 8694, 8696)
n Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter)
n Maximum plant availability given by failsafe performance, simple and safe design
n Reliability guaranteed by simple start up, operation and clear status display
n compact design, smooth surface outline including the sealings
n IP65/67, NEMA4x, CSA *
Features Benefits
*: NEMA4x, CSA in preparation
: Certified according to
C22.2 No. 139 (CSA) and UL 429
n Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator
7/25/2013
POSITIONER [ ELEMENT ]
Type 8692 / 8693
n Minimized efford for engineering, installation and maintenance
n Maximized status transparency locally but also via the PLC system
n positioner / process controller with automatic Tune-functions for position and process control loop
n Convenient operation and programming by graphic display, keypad and clear software structure
n Large backlit graphic display (128x64 COG), intvertable contrast
n 4 softkeys, selfexplaining functionality
n Simple installation and quick start up
n Approved powerful range of additional software functions just appears if needed
n Fieldbus interfaces PROFIBUS DPV1 or DeviceNet
Features Benefits
7/25/2013
POSITIONER [ ELEMENT ]
Display module
n Large graphic display 128x64 COG
n Backlight / invertible contrast
n Clear operation and software handling
n Graphical display of curve progressions (SP, PV, process charcteristics)
n Bargraph display of values
n Show units
n Choice of different languages (English, German)
n Self explanatory 4-key-system
Type 8630, 8635, 1067
7/25/2013
POSITIONER [ ELEMENT ]
Push-in-connectors or Threaded port
connections SS G1/8
Stainless steal design cover
Signal LEDs, keys, DIP switches
Hygienic Design: flat surfaces external seals resistant against cleaning media IP65/67/NEMA4X, CSA washdown suitability
Modular housing concept ELEMENT design
Air supply filter (easy to service)
(8694)
2 x screw M4 reliable fixation on the actuator
Pressure relieve valve: exhausting the air self draining water jet protected
Type 8694 / 8696 BASIC
8694 BASIC: M12 SS connector cable gland
8696 BASIC: M12 SS connector
7/25/2013
POSITIONER [ ELEMENT ]
Type 8694 BASIC
El. connection: cable gland with screw terminal multipin connectors M12
PC board: binary input flashable
analog feedback (option)
Sensor puck
Integrated air routing (ELEMENT) or
external routing (27xx)
Contactless analog position sensor
Signal LEDs, keys, DIP switches
Pilot valve system 8694: single acting single acting high air flow rate
7/25/2013
POSITIONER [ ELEMENT ]
Type 8696
El. connection: multipin connector M12 SS
PC board: binary input flashable
analog position feedback (option)
Sensor puck
Integrated air routing to the actuator
Contactless analog position sensor
Signal LEDs, keys, DIP switches
Pilot valve system 8696: single acting
7/25/2013
POSITIONER [ ELEMENT ]
Options
• Analog position feedback
• Push-in-connectors or threaded SS connection
• Cable gland or M12 SS connector
• High air flow rate pilot valve (8694 single acting; Jan.
2009)
• AS-Interface (8694) (Jan. 2009)
Type 8694 / 8696 BASIC
Software features
• Binary input
• Automatic tune for positioner
• Close tight function
• Choice of linear or customized operation characteristics
• Sense of action setpoint / position
• Shifting manual and automatic operation
• Integrated air routing to the actuator
• PC software tool for parametrization (2009)
7/25/2013
POSITIONER [ ELEMENT ]
Type 8694 / 8696 BASIC
n Minimum space consumption in the plant piping
n Easy to clean and highly resistant choice of material especially for wash down applications
n Fit for purpose automation solution
n Best value solution for the application requirements
n Modular program of positioners / process controllers (86932, 8693, 8694, 8696)
n Field-tested features and a simple and safe design (anlaog position sensor contact-free, integrated control air routing, air supply filter)
n Maximum plant availability given by failsafe performance, simple and safe design
n Compact design, smooth surface outline including the sealings (acc. to EHEDG guidelines)
n IP65/67, NEMA4x, CSA *
Features Benefits
*: NEMA4x, CSA in preparation
: Certified according to
C22.2 No. 139 (CSA) and UL 429
n Internal control air routing sources the actuator spring chamber with clean control air to avoid water and dust inside the actuator
7/25/2013
POSITIONER [ ELEMENT ]
n Minimized efford for engineering, installation and maintenance
n Status transparency locally but also via the PLC system
n Positioner with automatic Tune-function
n Colored status LEDs, 2 push buttons and 4 DIP switches; software / flash interface (software in preparation)
n Reliability guaranteed by a simple installation, operation and quick start up
n Cost saving and simple to use by just the basic and necessary software functionality
n 8694 BASIC: Fieldbus AS-interface (in preparation for Dec. 2008)
Features Benefits
Type 8694 / 8696 BASIC
7/25/2013
POSITIONER [ ELEMENT ]
Basic positioner as supplement to type 8692 « ELEMENT »
minimum functionality solution
excellent value for money (no display, no PID …)
Type 8694 BASIC (Ø 70 mm)
n Adaption to 3rd party actuators
Positioner „Basic“
Type 8694 Ø 70
n Supplement to type 8630 (adaption 27xx)
n AS-Interface (Jan. 2009)
7/25/2013
POSITIONER [ ELEMENT ]
Dip-switches:
Close tight function
Sense of action setpoint
Characteristics linear or customized
Manual / automatic operation
Two-coloured LEDs:
Open / closed
Closing / opening
Constant control deviation
Status maual / automatic
Error display
Software / Flash interface
Push buttons:
• Manual operation
• Start tune
Type 8694 / 8696 BASIC
7/25/2013
We make ideas flow.
Thank you
CONTACT US : BURKERT CONTROMATIC PVT LTD ,
NO M6 , VSI ESTATE , TYPE II , THIRUVANMIYUR , CHENNAI – 600 041 , TAMILNADU , INDIA.
EMAIL : [email protected]
Website : www.burkert.in Tel : 044 – 24540100 ; Fax : 044 - 24540099
7/25/2013