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BW PIPE FITTINGS & FLANGEjad.com.sa/dynamic.pdf ·  · 2016-02-10members are equipped with R.T. Camera, UT, MPT, DPT moreover PMI machine for constant watch on chemical composition

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MANUFACTURER

BW PIPE FITTINGS & FLANGEPROVEN TRACT RECORD

Office Adress:Shashi Kripa Bldg, Paowala Street,R. R. Mohan Roy Road, Mumbai – 400004.

Mumbai, INDIA.Ph. : +91 22 23855158, 23855159 Fax. : +91 22 2385559

E- mail : [email protected], [email protected]:281/282 Ramanghamadi GIDC Industrial Estate,

POR, Vadodara 391 243GUJARAT, INDIA.Ph.: +91-265-2830337 / Fax: 2830379

E- mail : [email protected], [email protected] us at : www.dynamicforge.com

DYNAMIC FORGE & FITTINGS (I) PVT. LTD. is committed to satisfy the various needs of customershave been part of our role in the industry, since our inception in 2007 as a manufacturer of Pipe Fittings inaccordance with National & International Standards. It is needless to say that by now we have achievedexpertise in manufacturing of the Pipe fittings.

Starting at a very modest scale in Piping product, over the years we have steadily expanded and grownthe business. Learning and growing, this Vision-driven Group fosters a culture that promotes excellenceand rewards entrepreneurship. It endeavors to make the workplace a source of creativity, innovation andself-fulfillment for all employees by fostering a corporate culture with a high level of commitment.

The DYNAMIC FORGE & FITTINGS (I) PVT. LTD. is a centralized, professionally managed, responsiveorganization, lead by Mr. Kalyan Singh M.D and supported by Technical experts Mr. Choudhary Director.Production and other experienced management team.

Being managed by a team of qualified experts, the company has prudently followed the policy of strictQuality Assurance. Further, our products are approved by well kwon in Pipe line industries.

“ INTRODUCTION ““DYNAMIC FORGE & FITTINGS (I) PVT.LTD.” is an ISO 9001:2008, ISO 14000:2004, ISO 18000:2007, Certified

Company.

GOVERNMENT STATUTORY REGISTRATIONS :

(1) C.S.T. 24691700740(2) G.S.T. 24191700740-V (3) CENTRAL EXCISE AADCD 2719 HEM 001(4) EXPORT LICENSE 3411002174(5) S.S.I. 1186(6) SERVICE TAX AADCD2719HSD001

CERTIFICATION BY THIRD PARTY:Execute orders under all renowned Globalize Third Party Inspection Agencies with Stage wise Inspection. Certifications in accordance to EN 10204 3.2 & EN 10204 3.1.

PROCESS OF SHOP APPROVALS BY :INDIAN BOILER REGULATION, BVIS, etc. POSSESS SHOP APPROVALS BY : BUREAU VERITAS, DET NORSKE VERITAS, INDUSTRIAL SERVICES, etc.

Section -1.0

Section -1.1

DETAILS OF MANUFACTURING :

DYNAMIC HAS EXECUTED SIGNIFICANT VOLUME OF Stainless Steel, Alloy Steel, Duplex Steel, Carbon Steel, FITTINGS, – SIZE UP TO ½ ”NB - 24”NB , UNDER HIRD PARTY INSPECTION AGENCIES LIKE BVIS/DNV/GLIS/VELOSI ETC. WITH EN10204 3.2 CERTFICATION FOR :-

TECHNIC OF MATERIAL TEST (DESTRUCTIVE/NON DESTRUCTIVE)

Experts keep vigilance religiously on Quality by way of carrying descriptive possess In house Heat Treatment facilities ( Oil Fired / Electric & Induction Furnaces ) Testing 100% of product and random of raw material testing : Chemical / Physical / Hardness / Impact. Technocrats with NDT Level – II members are equipped with R.T. Camera, UT, MPT, DPT moreover PMI machine for constant watch on chemical composition.

Section -2

“COMPANY PROFILE”

NAME OF THE COMPANY :Dynamic Forge & Fitting (I) Pvt. Ltd.CORRESPONDING: Shashi Kripa Bldg.,

Paowala Street,R R Mohan Roy Road, Mumbai – 400004. Mumbai, INDIA.

DETAIL FOR COMMUNICATION : Tel : +91 22 2385 5158, 2385 5159Fax : +91 22 2385 5559 Email 1: [email protected] 2: [email protected] us at : www.dynamicforge.com

WORKS: 281/282 Ramanghamadi GIDC Industrial Estate,POR, Vadodara 391 243 GUJARAT, INDIA.

YEAR OF ESTABLISHMENT: 2009

Section -2

CONTACT PERSON: MR. KALYAN. S. – MANAGING DIRECTOR+91-9820672013 MR. DHUKARAM. D. Choudhary. – DIRECTOR (Production)+91-8758505049

ACTIVITIES: MANUFACTURER & EXPORTER OF, S.S, A.S, C.S.PIPE FITTINGS (FORGED, SEAMLESS & WELDED) & PIPING FABRICATION.

SPECIALIZATION: LONG RADIUS / SHORT RADIUS BENDS R=2D/3D/5D/6D/9D/10D UPTO SIZE: 24” NB (BALL PASSING WITH PIG TEST)BARRED TEE (WITH PIG TEST)

ISO 9001 : 2008 Certificate No. ET/ISO/1104/803 Valid up to : 31.03.2014ISO 14001 : 2004 Certificate No. ET/ISO/1106/817 Valid up to : 02.06.2014ISO 18001 : 2007 Certificate No. ET/OHSAS/2011/614 Valid up to : 02.06.2014

TURN OVER ( SALES ) YEAR Rs.2010 – 11 1.5 CRORE2011 – 12 5.5 CRORE2012 – 13 11.5 CRORE

Section -2

INSTALLED CAPACITY : FITTINGS 600 MT / PER ANNUMFLANGES 600 MT / PER ANNUMPIPES, PLATES, 600 MT / PER ANNUMFABRICATIONS. 600 MT / PER ANNUM

MAN POWER : ENGINEERS = 6OFFICERS = 4TECHNICAL SUPERVISORS = 6QUALITY CONTROL = 5QUALITY WELDERS = 5TOTAL LABOUR FORCE = 28TOTAL STRENGTH = 54

LAND AREA : 21000 Sq. Ft.FACTORY BUILT-UP AREA : 17,500 sq.ftOFFICE AREA : 1550 Sq.FtELELTRICITY INSTALLED : 54 KWS

Section -3

DETAILS OF OUR PRODUCTS

SEAMLESS FITTINGS

ITEM SIZE PRESSURE RATINGa) ELBOW ½ ” TO 24” All Scheduleb) EQUAL /UNEQUAL TEE ½ ” TO 24” All Schedulec) CONC. REDUCERS 2 ” TO 24” All Scheduled) ECCE. REDUCERS 2 ” TO 24” All Schedulee) CAPS 2 ” TO 24” All Schedulef) STUBENDS 2 ” TO 24” All Scheduleg) SPECIAL BENDS (LONG RADIUS) R=3D,5D,6D ½ ” TO 16” All Scheduleh) Forged / Plate Flanges ½ ” TO 24” All class & Schedules

Section -3

MATERIAL OF CONSTRUCTION :

(A) CARBON STEEL (B) STAINLESS STEEL (C) ALLOY STEEL (D) LTCS (E) HIGH YIELD STEEL (F) DOUPLEX STEEL (G) CARBON STEEL (NACE-MR0175 With Sulphur Control)

MATERIAL STANDARD ALLOY STEEL/CARBON STEEL. : ASTM A 234STAINLESS STEEL : ASTM A 403LOW TEMPERATURE SERVICES : ASTM A 420FORGED CARBON STEEL : ASTM A 105LOW TEMPERATURE SERVICE : ASTM A 420 GR.WPL6SPECIAL MATERIAL OF FITTINGS : ASTM A860/MSS SP75 Gr.WPHY

42/46/52/56/60/65/70DIMENSION STANDARD

BUTT WELD : ASME B 16.9 / ASME B 16.28 / MSS SP 75SOCKET WELD : ASME B 16.11.SECREWED : BSP / BSPT / NPT.

Section -4

“TECHNO-COMMERCIAL HIGHLIGHTS”

TECHNICAL : Our concentration to achieve optimum level of quality productwith continuous watch by our team of technical expert on

Destructive/Non : Destructive testing of all our pipe fitting.

TESTINGS : During inward :- of raw material random per heat/length/lot.PROCESS : During Process :- Non Destructive Testing (NDT) +

dimensional + Visual with surface test.PRODUCT : Final :- Non Destructive Testing (NDT) / Destructive witness

by our Q.A. as well as party / T.P.I.EXTRA CARE : Our products or carefully killed / Heat-treated with cycle heating as

per the required MOC code with induction heating (Electric furnace).CALIBRATION : Machineries / Scales / Measuring Instruments / Electro

Mechanical Instruments are calibrated periodicallyTRACEBILITY : Traceability is an essence of the product supplied even after

significant tenure. Having given a reference of Lot No./Heatno. or D.C No./ T.C. No. - the history of the material/product supplied can be identified.

OATH : Uncompromisingly eagle eye to keep our product defect free – QA Department

Section -5

“APPROVALS”

Section -5.1

PED CERTIFICATE IBR APPROVAL BVIS SHOP APPROVAL

Section -6

“LIST OF MACHINERIES & TESTING FACILITIES”

HYDRAULIC PRESS : 900 TONESHYDRAULIC PRESS : 450 TONESHYDRAULIC PRESS : 300 TONESFURNACE (OIL) : CHAMBER 4’x 5’x 11’FURNACE (ELECTRIC)

( INDUCTION HEATING ) : CHAMBER 4’ x 4’ x 5’FURNACE (ELECTRIC) :SMALL CHAMBERWELDING MACHINE ( TRANSFORMERS) : 4 NOS.

RECTIFIER : 450 AMPS. – 5 NOS.A ] CENTRE LATHE : C.H 24” 01 NO.

16” 02 NO.10” 02 NOS.

B ] : THREE MACHINE SHOPS HAVING SUFFICIENT MACHINES

ARE ON SUB-CONTRACT BASIS.TOOLS AND TACKLES : ADEQUATECUTTING : HACKSAW - HEAVY DULY 500MM

Ø SOLID BAR

“LIST OF MACHINERIES & TESTING FACILITIES”

GRINDERS : FLEXIBLE 12 NOS.AG7 07 NOS.GQ4 05 NOS.

BENCH GRINDER : 04 NO.GAS CUTTING : ASSEMBLY 02 NOS.DRILLING MACHINE : 40mm.

AIR COMPRESSOR (FOR PHNEUMATIC TEST/ HYDROSTATICAL TEST) : CAP. 10.50 Kg/Cm2 WITH

BOOSTER PUMP ATTACHMENT

PUNCHING MACHINE : FOR HARD PUNCHING ON OUR PRODUCTS, FITTINGS & FLANGE

D.METER : 3 NOS.HARDNESS TESTER : 1 NOS.VERNIER CALIPERS : 12”-2 NOS, 8” 3 NOS, 6” 3 NOS.PISTOL CALIPERS (0.5MM) : 3 NOS.

NOTE : ‘’DYNAMIC’’ is Equipped with EOT Crane of 5 Tonnes capacity for heavy material, handling with easy and trouble free operation.

Section -6.1

Section -6.1

“TEST FACILITIES (IN HOUSE / OUTSIDE)”

ULTRASONIC THICKNESS CHECK (IN HOUSE)

HARDNESS TEST (IN HOUSE)

SURFACE CHECK (IN HOUSE)

METALLURGICAL TEST PHYSICAL AND CHEMICAL (OUTSIDE)

HEAT TREATMENT (IN HOUSE / OUTSIDE)

NDT (RADIOGRAPHY / ULTRASONIC) INHOUSE / OUTSIDE)

NDT (U.T. & M.P.I.) (IN HOUSE / OUTSIDE)

PMI :- INHOUSENECESSARY TOOLS ARE AVAILABLE IN ADEQUATE NOS.NOTE: -The Production Department has all the necessary measuring instruments as

Calipers, Micrometers and Gauges for threads and socket welds from ½” to 2”.

Section -8

“QUALITY CONTROL SETUP”

Q.C. PERSONNEL CONTROLS QUALITY AT THREE STAGES.INWARD INSPECTION

a) Visual and dimensional check with proper documentation.b) Analysis of chemical and physical properties as per specifications and

verification at documents.

PROCESS INSPECTIONa) Inspection during forging/forming.

b) Product sampling for physical analysis.c) Dimensional check of product during machining.

FINAL INSPECTIONa) Dimensional check as per standard.b) Correlation at LOT NO. With MTL.(Material Test Certificate)c) Visual inspection of finished product.

The Q.C. Personnel maintains proper documents at all stages

Section -9

Section -8

INTERNATIONAL CUSTOMERS

VAN LEEUWEN NITHERLAND TDW Asia Pacific Pte Ltd SINGAPORE BABCOCK ABU DHABIKOBI GROUP - USAPETROL - MEXICOMOBIL NIGERIAFOSTER WHEELER THAILANDSTEUER -PETRONS PO. NETHERLANDQUALITY INTERNATIONAL CO. LD. UAE

DOMESTIC CUSTOMERSONGC ESSAR POWER LTD.BARC LARSEN & TOUBRO (L&T)LINDE INDIA LIMITED BLUE START LIMITEDABB LTD. ZEPPELIN SYSTEMS THERMAX LTD. MAZDA LTD.FLASH POINT EQUIPMETNS P LTD. PIPAVAV DEFENCE & OFFSHORE MONNET ISPAT LTD JINDAL STEEL & POWER LTD.

HRS PROCESS SYSTEMS LTD.