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PPRREE--FFEEAASSIIBBIILLIITTYY RREEPPOORRTT

For

Proposed Project

MMAANNUUFFAACCTTUURRIINNGG OOFF DDYYEESS

BY

M/S. I M DYE CHEM PVT.LTD.

Plot No 1, SIKANDARA MARKET,OPP STYLE WASH EM,

PROCESS GALI, DANILIMBDA

AHEMADABAD-380022,

GUJARAT, India

M-09601936128,

E [email protected]

mailto:[email protected]

Project: Manufacturing of Dyes.

Developer: M/s. I M DYE CHEM Pvt. Ltd.

Pre-Feasibility Report 2

TABLE OF CONTENTS

LIST OF TABLES

LIST OF FIGURES

Fig. No. Particulars Page No.

1 Location Map of Proposed Project 5

2 Site Specific Location Map 6

3 Project Boundary of Proposed Site 7

4 Plant Layout 8

Sl. No. Particulars Page No.

1 Executive Summary 3

2 Introduction Of The Project/Background Information 3

3 Project Description 4

4 Site Analysis 14

5 Planning Brief 15

6 Proposed Infrastructure 16

7 Rehabilitation and Resettlement (R & R) Plan 17

8 Project Schedule & Cost Estimates 17

9 Analysis of Proposal (Final Recommendations) 17

Table.

No. Particulars Page No.

1 Product Details 9

2 List of Raw Material 10

3 Water Requirement & Wastewater Generation 11

4 Source of Electricity 11

5 Fuel Requirement 11

6 List of Hazardous Waste 12

7 Environmental Settings 14

8 Land Use Details 15




1.0 EXECUTIVE SUMMARY

M/s I M DYE CHEM Ltd., in Plot No. 1, Sikandaara Market, Opposite Style wash, EM process Gali

district in Ahmadabad. M/s I M DYE CHEM is promoted by Iqbalbhai Balotrawala, and he has

plan to established manufacturing of SO dyes @ 20 MT/Month. The project falls under category

B, section 5(f) of EIA notification 25.06.2014. The site is well connected with road and railway of

Ahmadabad city and Sabarmati` river passing at distance of 1.3 km. There is no forest, national

park, wild life sanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn’t fall

under CRZ boundaries.

The detail related to the proposed project is discussed in the upcoming sections.

2. INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of project and project proponent.

2.1.1 Identification of project

M/s I M DYE CHEM Pvt Ltd. in Plot No 1, Sikandaara Market, Opposite Style wash, EM process Gali

district in Ahmadabad district in Gujarat State. The total area covered by the block is 800 square

meter.

2.1.2 Project Proponent

M/s I M DYE CHEM Pvt. Ltd. is promoted by Iqbalbhai Balotrawala/ Mr. Faizan.

2.2 Brief description of nature of project

The project falls under category B, section 5(f) of EIA notification September 2006 and

amendment dated 25.06.2014. Hence Environment Clearance is applicable to the proposed

project.

2.3 Need of project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by setting up

this unit M/s. I M DYE CHEM Pvt. Ltd. will be able to meet the demand of various products locally.

The unit will use good faith efforts to employ local people from the nearby villages depending

upon the availability of skilled & un-skilled man-power surrounding the project site. In operation

phase, the proposed project would require significant workforce of non-technical and technical

persons. Migration of highly education and skilled experience will result in increase of literacy in

the surrounding villages.

2.4 Demand Supply gap

The gap between demand and availability of dyes sources is likely to increase over the years.

The growing demand and supply gap would require increasing emphasis to be given to the

exploration and production sector. This calls for such projects which can help in bridging the

gap. Synthetic dyes contribute heavily for the use of color. Color has an inherent element of




value addition to a wide variety of products like textiles, leather, paper, food products,

cosmetics, plastics, paints, inks and high-tech applications like optical data storage.

2.5 Imports v/s indigenous production

Raw materials purchase from indigenous production. This helps in the economic development

of the country to a great level. Thus, to decrease the dependency on imports, the project can

work in a positive manner.

2.6 Export Possibility

There is proposal to export the Dye in Asia pacific region.

2.7 Domestic/ export markets

Our products have good demand in national markets. We shall export the products in local

market.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. I M DYE CHEM Pvt. Ltd. will give direct employment to local people based on qualification

and requirement. In addition to direct employment, indirect employment shall generate

ancillary business to some extent for the local population. In operation phase, the proposed

project would require significant workforce of non-technical and technical persons. Migration of

highly education and skilled experience will result in increase of literacy in the surrounding

villages.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

The M/s I M DYE CHEM Pvt Ltd, Danilimda, District, Ahmadabad, Gujarat has a total area of 800

square meters. The proposed production is 20 MT/month. There is no interlinked project with this

proposed project.

3.2 Location (map showing general location, specific location and project boundary & project

site layout) with coordinates.

Coordinates of project site

22 59 18.21 N 72 34 29.13 E

22 59 18.22 N 72 34 29.19 E




Map showing general location

Fig: 1. Location Map of Proposed Project




Project boundary of proposed site

Fig: 2. Project Boundary of Proposed Site




Project site layout

3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly

the environmental considerations gone into should be highlighted.

No alternative site study will be carried out as proposed project.

Major factors involved in the selection of site are listed below:

• The project site is located on level ground, which does not require any major land filling for

area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of Power, Water, etc.

3.4 Size or Magnitude of Operation

The proposed project is small scale industry and plan to establish manufacturing of SO dyes and

@ 20 MT/Month.

Table: 1 Product Details

Sr. No. Product Name Quantity (Mt/month)

Total Proposed

1 Reactive Blue P3R 15

2 Reactive MX7R 5

3 Liquid Black B 80

TOTAL 100




3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Form‐I, Exhibit-3.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of final

product/s, mode of transport of raw material and Finished product.

We shall procure the raw material from domestic market by roads. Finished Product will be

transported using roadways.

Table: 2 List of Raw Material

S.No Product Name of Raw

Material

Quantity Kg/MT of

Product

Manufactured

Maximum

Quantity in

MT/Month

1. Reactive

Blue P3R

Nadapsa 135 2.7

PA2SO4 134 2.68

Water 731.0 14.62

Salt 97.56 1.951

Ibamsa 219 4.38

Bichromate 219 4.38

Iron powder 256 5.12

Metanilic

acid 121.9 2.438

2

Reactive

Blue MX7R

R-Blue MX7RX

Salt

583

416

11.66

8.32

3

Reactive

Black B

VS

476 9.52

Sodium Nitrite

HCL 116.66 2.33

H acid 257.4 5.148

NaHCO3 209.52 4.19




3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly

outlined.

After set up of unit, every effort will put to recycle/reuse the wastewater.

3.8 Availability of water its source, energy/power requirement and source should be given.

3.8.1 Water Source

The source of water for the proposed project shall meet through Tankers. Total water

requirement for the proposed project will be 5.39 KLD. The total wastewater generation will be

3.52 KLD. 0.28 KLD Domestic effluents shall be disposed through septic tank & soak pit. Details of

water consumption and waste water generation are tabulated in Table 3, Water Balance and

proposed flow diagram of ETP is shown in exhibit 4 & 5.

Table 3: Water Requirement & Wastewater Generation

Note: Effluent from washing will be utilized in process.




3.8.2 ELECTRICITY REQUIREMENTS

Electricity shall be obtained from Torrent Power. Agro waste shall be used as a fuel for Boiler. The

total power & fuel requirement for the proposed project is given in Table 4 & Table 5.

Table 4: Source of Electricity

Table 5: Fuel Requirement

S.No

Name of

Fuel &

Quantity

Fuel

Requirement Capacity

Type of

Emission

Stack

Height

(mt)

Pollution

Control

Within Limit

1

Furnace Oil

150 lit/day

Boiler TPH TMP, NOx,

SOx 12

PM < 150

mg/ Nm3

SO2 < 100

ppm

NOx <50

ppm

2

Furnace Oil

150 lit / day

D.G. Set 65 KVA NOx, SOx 5

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/

Disposal

3.9.1 Waste Water generation & Management plan

Total water requirement for the proposed project will be 29 KLD. The total wastewater

generation from industrial process will be 6 KLD. M/s. I M DYE CHEM Pvt. Ltd. propose a new ETP

consisting of primary, secondary and tertiary treatment facility with RO and Incinerator. 0.28 KLD

domestic effluents shall be disposed through septic tank & soak pit.

3.9.2 Solid & Hazardous waste generation & Management plan

Hazardous waste generated from the process & maintenance. Empty drums and bags is

handover to authorized vender for further recycle. The Management of Hazardous waste will be

done as per Hazardous Waste Management Rules 2008.

Table 6: List of Hazardous Waste

S. No. Source Proposed Total

1. Torrent Power 14 14

2 D G set (Stand by) 65 KVA 65 KVA




S.

No

.

Type of

waste Category

Quantity

Waste

generating

process

Physical

Characteristics Management

1 ETP Sludge 26.2

2MT/Month

ETP Solid/Semi-

solid

Collection,

Storage,

Transportation,

Disposal at

TSDF site.

2 Waste oil/

used oil 5.1

30

Lit/Year

Plant

maintenance Liquid

Collection,

Storage,

Transportation,

Sale to

Registered

Refiner

3

Bag 33.3

7800

Nos/Month

Process -

Sale to

Registered

Recycler

3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

Project Concept and Site identification

Form-I, Pre-feasibility project report with

proposed TOR to SEAC

Scoping by SEAC (Site visit by sub

group of SEAC, if necessary)

TOR approved by SEAC

Draft EIA report to SPCB

by project proponent

Public consultation

process by SPCB

Proceedings of public

consultation

Appraisal and

recommendation by SEAC

Approval by SEAC/SEIAA

Display

on the

MoEF

website

EC-rejected by SEAC/SEIAA

Summary EIA and Form-I display

on the website by SPCB

To proponent for submission of final

EIA report/Supplementary report to

draft EIA

Referred back to SEAC/SEIAA under

communication to the project

proponent

Display at Panchayat, ZP,

DM/DC/Dy. Com & on the SPCB website




4.0 Site Analysis

4.1 Connectivity

Site is very well connected by road and railway.

Availability of water, power, etc.

Table 7: Environment Settings

Sr. No. Particulars Details Distance

(km)

1 Nearest Village Jamalpur 2

2 Nearest Town/City Ahmadabad -

3 Nearest Railway

Station

Maninagar Railway

Station

4.22

4 Nearest Highway NH 8

3

5 Nearest Airport Ahmadabad Airport 11.11

6 Nearest Water

Body Sabarmati River 1.3

4.2 Land Form, Land Use and Land Ownership

Land Form: Proposed project site is Danilimbda area of Ahmadabad.

Land use: Industrial purpose for proposed project of manufacturing of Dyes.

Land Ownership: Private land, M/s. I M DYE CHEM Pvt. Ltd. is promoted by Mr Iqbalbhai

Balotrawala.

4.3 Topography (along with map).

The topography map of the area shall be provided at a later stage.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

Rejected Approved Display on SEAC/SEIAA website &

project proponent website

Post EC monitoring Submission of half

yearly compliance

report to MoEF/RO-

MoEF

Display of

compliance

report on MoEF

website




river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.

The project falls outside notified industrial area. There is no forest, national park, wild life

sanctuary, eco sensitive areas in surrounding 10 Km of the plant boundary. CRZ is not applicable

to the project.

4.5 Existing Infrastructure

This is proposed project activity so now there is only open land.

4.6 Soil Classification

It will be incorporated in EIA studies.

4.7 Climatic data from secondary sources.

Proposed project site is fall under seismic zone – III which is not highly earthquake prone area.

The climate in this area varies from dry sub humid to moist sub humid. The rainfall is erratic, uni

modal and monsoonal and is spatiotemporally variable. Average annual rainfall of the area is

786 mm. January is the coldest month (Mean minimum temperature varies from 9°C to 15°C

and Mean maximum temperature varies from 35°C to 39°C) while May is the hottest month

(Mean maximum temperature varies from 39°C to 42°C and Mean minimum temperature varies

from 21°C to 26°C).

4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

Planning/Development authority classification.

Type of Industry: Proposed SO Dye manufacturing company. Involves only coupling and

clarification only.

5.2 Population Projection

Total population of Ahmadabad Tehsil is 7,208,200, spread across total villages and

panchayats. . Total 6,058,764person’s lives in town and 1,149,436 lives in Rural. Details population

will be incorporated in EIA studies.

5.3 Land use planning (breakup along with green belt etc.)

Table 8: Land Use Planning

Sr.

No. Details of Land

Proposed Area

(In Sq. Mt)

1. Total Plot Area 800




2. Main plant Building (Production Area) 160

3. Storage area 100

4. Administration and Research buildings

(office +Lab area) 50

5. Utility area (Boiler) 40

6. ETP 80

7 Labour room & Security 30

8 Greenbelt Area + Open space 340

5.4 Assessment of Infrastructure Demand (Physical & Social)

On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed

on the basis of need and priority. Employment would be as per prevailing norms of state

government for skilled and unskilled people for the proposed project activity.

5.5 Amenities/Facilities

Proper site services such as First Aid, Drinking Water, Maintenance Workshop, etc. will be

provided to the workers. It is proposed to construct one room for labor.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Utility Services Raw material storage area,)

Developed Area: 460 Sq.m.

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Open area).

Area: 340 Sq.m.

6.3 Green Belt

Total 340 square meters land area at proposed site; out of this area about 275 Sq.m. will be used

for green belt and other area as open space.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Road and railways are very close to the working site. There is no proposal to make any new kind

of connectivity.

6.6 Drinking water Management (Source & Supply of water)




Water for drinking and operations will be around 2.5 KLD, which will be met from Bore well.

6.7 Sewerage System

Domestic waste water will be treated into septic tank followed by soak pit.

6.8 Industrial Waste Management

Please refer Form-I, Exhibit 6.

6.8 Solid Waste Management

It is proposed that the total wastes will be used for levelling of the worked out area.

6.9 Power Requirement & Supply/Source

Electricity shall be obtained from Torrent Power. The total power requirement for the proposed

project is 14 HP.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (Central/ state) in respect of the project affected persons including

home oustees, land oustees and landless labourers

Not Applicable.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for the

project to be given).

We shall start construction after getting environmental clearance and consent to establish.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project.

Total Project Cost for proposed project activity is Rs. 50 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

The project will be prove time by time for beneficial to the people as the company progress

and expands its activity. By CSR activity company management will committed to improve

infrastructural facilities for the local people like Educational facilities, Medical facilities,

Transportation facilities etc. as well the local people especially tribal population will be taken as

employers which will improve the socioeconomic environment of the area.

Documents

BY M/S. I M DYE CHEM PVT.LTD. - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/... · cosmetics, plastics, paints, ... M/s. I M DYE CHEM Pvt. Ltd. will give