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Carbon-Ply Kit and Installation Validation of the Anomaly

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Validation of the Anomaly

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Page 1: Carbon-Ply Kit and Installation Validation of the Anomaly
Page 2: Carbon-Ply Kit and Installation Validation of the Anomaly

Carbon-Ply Kit and Installation

Page 3: Carbon-Ply Kit and Installation Validation of the Anomaly

Validation of the Anomaly

Page 4: Carbon-Ply Kit and Installation Validation of the Anomaly

Application of DFRE (Dimensional Filling Restoration Epoxy)

Page 5: Carbon-Ply Kit and Installation Validation of the Anomaly

Troweling and smoothing the DFRE

Page 6: Carbon-Ply Kit and Installation Validation of the Anomaly

DFRE Smoothed and Outline for Primer Done

Page 7: Carbon-Ply Kit and Installation Validation of the Anomaly

The Di-Electric Primer is Applied

Page 8: Carbon-Ply Kit and Installation Validation of the Anomaly

Carbon Fiber is Applied Hand Tight

Page 9: Carbon-Ply Kit and Installation Validation of the Anomaly

Carbon Fiber Wrapped and Ready for Mold Installation

Page 10: Carbon-Ply Kit and Installation Validation of the Anomaly

Installation of the Steel Mold

Page 11: Carbon-Ply Kit and Installation Validation of the Anomaly

Properly Tighten the Mold

Page 12: Carbon-Ply Kit and Installation Validation of the Anomaly

Pre-Mixing of the Resin

Page 13: Carbon-Ply Kit and Installation Validation of the Anomaly

Mixing the Resin Components

Page 14: Carbon-Ply Kit and Installation Validation of the Anomaly

Adding Activated Resin

Page 15: Carbon-Ply Kit and Installation Validation of the Anomaly

Pressure Is Applied to the Mold

Page 16: Carbon-Ply Kit and Installation Validation of the Anomaly

Tied and Curing

Page 17: Carbon-Ply Kit and Installation Validation of the Anomaly

Mold & Gaskets Are Removed

Page 18: Carbon-Ply Kit and Installation Validation of the Anomaly

Completed Repair

Page 19: Carbon-Ply Kit and Installation Validation of the Anomaly

Carbon-Ply Cross Section

Exothermic Resin

Pipe

Carbon Fiber

Di-electric Primer

Cross-Linked and Monolithic

Page 20: Carbon-Ply Kit and Installation Validation of the Anomaly

Carbon-Ply End Seal Cross-Section

Pipe

Carbon Fabric

Di-Electric Primer

Exothermic ResinImpervious Bond and Seal

Cross-Linked and Monolithic

Page 21: Carbon-Ply Kit and Installation Validation of the Anomaly

Coating Application As Needed

Page 22: Carbon-Ply Kit and Installation Validation of the Anomaly

Completed Multiple Repairs In Close Quarters

Page 23: Carbon-Ply Kit and Installation Validation of the Anomaly

Carbon Ply - CRS

• Total time to install is approximately 1 hour.

• The system will then need between 1 to 2 hours to fully exo-therm and cure.

• Therefore time from beginning of installation to being able to return to service is 3 hours.

Page 24: Carbon-Ply Kit and Installation Validation of the Anomaly

Cost Benefits of Carbon Ply - CRS

• Same day installation and return to service

• No exposure to aromatics.

• Simple installation

• Savings on personnel <$2,000USD based on a five (5) man crew.

• Lower risk of litigation by affected employees

• Less re-work due to errors.

Page 25: Carbon-Ply Kit and Installation Validation of the Anomaly

12.75”Steel Sleeve vs. Carbon Ply - CRS

• 2 highly trained welders

• Time to install 4-8 hours.

• NDE – 12 to 24 hours afterwards.

• Recoat

• One trained installer & one helper.

• Time to install – 3 hours.

• Visual examination only.

• Recoat adjacent area

Page 26: Carbon-Ply Kit and Installation Validation of the Anomaly

CONTACT INFORMATION Henry E. Topf, Jr. Matt Lewis C.E.O. President 444 Slaughterhouse Rd. P.O. Box 1134 Wellsboro, PA Coldspring, TX 16901 77331 (570)-724-5888 (713)-304-

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