Catalog FF

www.Fisher.com

D10

3199

X01

2

FIELDVUE� DVC6000f Series Digital ValveControllersDVC6000f Series digital valve controllers forFOUNDATION� fieldbus are interoperable,communicating, microprocessor-based,digital-to-pneumatic instruments. In addition to theprimary function of converting a digital input signal toa pneumatic output, the DVC6000f Series digitalvalve controller, using FOUNDATION fieldbuscommunications protocol, gives easy access toinformation critical to process operation as well asprocess control. This can be done using a DeltaV�console, another FOUNDATION fieldbus systemconsole, or with AMS� ValveLink� Software.

DVC6000f Series digital valve controllers can bemounted on sliding-stem actuators, as shown infigure 1, or on rotary actuators, as shown in figure 2.DVC6000f Series digital valve controllers mount onmost Fisher� actuators, as well as othermanufacturers’ rotary and sliding-stem actuators.

W9132-1

Figure 1. Type DVC6010f Digital Valve Controller Mounted onType 585C Piston Actuator

In new or existing installations, the DVC6000f Seriesdigital valve controller’s two-wire design avoids thehigh cost of running separate power and signalwiring by allowing you to use the existing wiring.FOUNDATION fieldbus allows multiple instruments tooperate on a two-wire pair, thus reducing overallinstallation costs.

Note

Neither Emerson�, Emerson ProcessManagement�, Fisher, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.

W8115-FF

Figure 2. Rotary Control Valve with Type DVC6020f DigitalValve Controller

Product Bulletin62.1:DVC6000fSeptember 2006 DVC6000f Digital Valve Controllers

DVC6000f Digital Valve ControllersProduct Bulletin

62.1:DVC6000fSeptember 2006

2

SpecificationsAvailable Configurations

Type DVC6010f: Sliding stem applicationsType DVC6020f: Rotary and long-strokesliding-stem applications [over 102 mm (4-inch)travel]Type DVC6030f: Quarter-turn rotary applications

Remote-Mounted Instrument(1)

DVC6005f: Base unit for 2-inch pipestand or wallmountingDVC6015: Feedback unit for sliding-stemapplicationsDVC6025: Feedback unit for rotary or long-strokesliding-stem applicationsDVC6035: Feedback unit for quarter-turn rotaryapplicationsDVC6000f Series digital valve controllers can bemounted on Fisher and other manufacturers’rotary and sliding-stem actuators.

Function Block Suites

� Standard Control (throttling control)Includes AO, PID, ISEL, OS, AI, MAI, DO, andfour DI function blocks� Fieldbus Control (throttling control)AO function block� Fieldbus Logic [discrete (on/off) connectivity]Includes DO, and four DI function blocks

Block Execution TimesAO Block: 25 ms AI Block: 25 msPID Block: 30 ms MAI BLock: 40 msISEL Block: 25 ms DO Block: 25 msOS Block: 25 ms DI Block: 20 ms

Electrical Input

Voltage Level: 9 to 32 voltsMaximum Current: 18 mAReverse Polarity Protection: Unit is not polaritysensitiveTermination: Bus must be properly terminatedper ISA SP50 guidelines

Digital Communication Protocol

FOUNDATION fieldbus registered device

Physical Layer Type(s):

121—Low−power signaling, bus-powered, EntityModel I.S.

511—Low−power signaling, bus-powered, FISCOI.S.

Output Signal(2)

Pneumatic signal as required by the actuator, upto full supply pressure.Minimum Span: 0.4 bar (6 psig)Maximum Span: 9.5 bar (140 psig)Action: Double, Single direct, and Single reverse

Supply Pressure(2,6)

Recommended: 0.3 bar (5 psi) higher thanmaximum actuator requirements, up to maximumsupply pressureMaximum: 10 bar (145 psig) or maximumpressure rating of the actuator, whichever is lower

Steady-State Air Consumption(2,3,4)

Standard Relay: At 1.4 bar (20 psig) supplypressure: Less than 0.38 normal m3/hr (14 scfh)At 5.5 bar (80 psig) supply pressure: Less than1.3 normal m3/hr (49 scfh)

Low Bleed Relay: At 1.4 bar (20 psig) supplypressure: Average value 0.056 normal m3/hr (2.1 scfh)At 5.5 bar (80 psig) supply pressure: Averagevalue 0.184 normal m3/hr (6.9 scfh)

Maximum Output Capacity(3,4)

At 1.4 bar (20 psig) supply pressure:10.0 normal m3/hr (375 scfh)At 5.5 bar (80 psig) supply pressure: 29.5 normal m3/hr (1100 scfh)

Independent Linearity(2,5)

±0.5% of output span

Electromagnetic Interference (EMI)

Tested per IEC 61326-1 (Edition 1.1). Complieswith European EMC Directive. Meets emissionlevels for Class A equipment (industrial locations)and Class B equipment (domestic locations).Meets immunity requirements for industriallocations (Table A.1 in the IEC specificationdocument). Immunity performance is shown intable 1.

−continued−

DVC6000f Digital Valve ControllersProduct Bulletin62.1:DVC6000fSeptember 2006

3

Specifications (continued)Operating Ambient Temperature Limits(6)

−40 to 80�C (−40 to 176�F) for most approvedvalve-mounted instruments.−40 to 125�C (−40 to 257�F) for remote-mountedfeedback units.−52 to 80�C (−62 to 176�F) for valve-mountedinstruments utilizing the Extreme Temperatureoption (fluorosilicone elastomers)

Electrical Classification

Explosion proof, Division 2, Dust-Ignition proof, Intrinsic Safety

Explosion proof, Non-incendive, Dust-Ignition proof, Intrinsic Safety

Flameproof, Type n, Intrinsic Safety

Flameproof, Type n, Intrinsic Safety

Refer to tables 3, 4, 5 and 6 for specific approvalinformation

Electrical Housing: NEMA 4X, CSA Type 4X,IEC 60529 IP66

Connections

Supply Pressure: 1/4-inch NPT female andintegral pad for mounting 67CFR regulatorOutput Pressure: 1/4-inch NPT femaleTubing: 3/8-inch metal, recommendedVent: 3/8-inch NPT femaleElectrical: 1/2-inch NPT female, M20 adapteroptional

Stem Travel

DVC6010f, DVC6015: 0 to 102 mm (4-inches)maximum0 to 9.5 mm (0.375 inches) minimum

DVC6020f, DVC6025: 0 to 606 mm (23.875inches) maximum

Shaft Rotation (DVC6020f, DVC6025, DVC6030fand DVC6035)

0 to 50 degrees minimum0 to 90 degrees maximum

Mounting

Designed for direct actuator mounting or remotepipestand or wall mounting. Mounting theinstrument vertically, with the vent at the bottomof the assembly, or horizontally, with the ventpointing down, is recommended to allow drainageof moisture that may be introduced via theinstrument air supply.

Weight

Valve-Mounted Instruments

Aluminum: 3.5 Kg (7.7 lbs)Stainless Steel: 7.7 Kg (17 lbs)

Remote-Mounted Instruments

DVC6005f Base Unit: 4.1 Kg (9 lbs)DVC6015 Feedback Unit: 1.3 Kg (2.9 lbs)DVC6025 Feedback Unit: 1.4 Kg (3.1 lbs)DVC6035 Feedback Unit: 0.9 Kg (2.0 lbs)

Options

� Supply and output pressure gauges or � Tirevalves, � Integral mounted filter regulator,� Stainless steel housing, module base andterminal box (valve-mounted instruments only) � Function Block Suite: Standard Control, Fieldbus Control or Fieldbus Logic� Diagnostic Level: Performance Diagnostics,Advanced Diagnostics or Fieldbus Diagnostics

1. 3-conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection andactuator has been tested to 15 meters (50 feet) maximum without performance degradation.2. Defined in ISA Standard S51.1.3. Normal m3/hour − Normal cubic meters per hour at 0�C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60�F and 14.7 psia.4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to Type DVC6020f digital valve controllers in long-strokeapplications.6. The pressure/temperature limits in this document and any applicable code or standard should not be exceeded.

Table 1. Immunity PerformancePort Phenomenon Basic Standard Performance Criteria(1)

Enclosure

Electrostatic discharge (ESD) IEC 61000-4-2 A

Radiated EM field IEC 61000-4-3 A

Rated power frequency magnetic field IEC 61000-4-8 A

I/O signal/control

Burst IEC 61000-4-4 A

Surge IEC 61000-4-5 A

Conducted RF IEC 61000-4-6 A1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.

APPROVED

ATEX

IECEx



4

Features

� EDD Availability—An extended devicedescription is available for the DVC6000f digitalvalve controller. Using this file, any EDD compatiblehost can provide graphic user interface to theDVC6000f configuration, calibration, and diagnosticcapabilities.

� Improved Control—Two-way digitalcommunications give you current valve conditions.You can use this real-time information to makesound process management decisions. By analyzingvalve dynamics through AMS ValveLink Softwareyou can identify control areas needing improvementand maintain a high level of system performance.

� Valve and Actuator Data at yourFingertips—Accurate information is the key to valvediagnostics. Valve and actuator spec sheet data fordiagnostic use are embedded in the DVC6000finstrument during factory mounting, providingup-to-date and accurate information.

� Enhanced Safety—You can check instrumentand valve operation and keep the process runningsmoothly and safely from a remote location. Accessis possible at a field junction box, marshalling panel,or within the safety of the control room using either a375 Field Communicator, personal computer, or asystem workstation. Your exposure to hazardousenvironments is minimized and you can avoid havingto access hard-to-reach valve locations.

� Hardware Savings—DVC6000f Series digitalvalve controllers, when used in an integratedsystem, allow you to realize significant hardware andinstallation cost savings by replacing other devicesin the process loop, such as positioners and limitswitches, with a FIELDVUE digital valve controller.

� Travel Control-Pressure Fallback—Valveposition feedback is critical to the operation of adigital valve controller. Without this feedback, thecontrol valve assembly traditionally goes to its failsafe position. The DVC6000f Series digital valvecontroller can detect position feedback problemscaused by a travel sensor failure or linkage failureand continue to operate in “pressure control” mode.

If a problem with the valve position feedback isdetected, the instrument will automatically disablethe travel sensor, send an alert, and control it’soutput pressure much like a fieldbus-to-pressuretransducer. This allows the valve assembly tocontinue to operate with reduced accuracy untilmaintenance can be scheduled.

� Built to Survive—Field-tough DVC6000fSeries digital valve controllers have fullyencapsulated printed wiring boards that resist theeffects of vibration, temperature, and corrosiveatmospheres. A separate weather-tight field wiringterminal box isolates field-wiring connections fromother areas of the instrument. Optional stainlesssteel, remote mount, and extreme temperatureconstructions provide added durability to anyapplication need.

� Increased Uptime—With the self-diagnosticcapability of DVC6000f Series digital valvecontrollers, you can answer questions about avalve’s performance, without pulling the valve fromthe line. Diagnostics that evaluate the health of thevalve assembly, such as instrument supply pressuredroop, valve stuck, damaged feedback, friction,deadband analysis and trending, run continuouslywhile the valve is in service and operating. You canalso compare the present valve/actuator signature(bench set, seat load, friction, etc.) againstpreviously stored signatures to discoverperformance changes, before they impact processcontrol.

� Faster Commissioning—The two-waycommunication capability allows you to quicklycommission loops by remotely identifying eachinstrument, verifying its calibration, reviewing storedmaintenance notes, and more.

� Upgrades Made Easy—Using FIELDVUEHotLink� technology, firmware upgrades can bedownloaded to the DVC6000f instrument over thefieldbus segment wiring, with minimal interruption toprocess operations. This unique capability lets youtake advantage of firmware improvements andincrease functionality, while making the upgradeprocess fast and convenient right from the controlroom.

� Easy Maintenance—DVC6000f Series digitalvalve controllers are modular in design. The singlemodule base can be removed from the instrumenthousing without disconnecting the field wiring,pneumatic connections or stem linkages. Thismodule contains the critical sub-modules socomponent removal is quick and simple.


5

Control Capabilities

DVC6000f Series digital valve controllers areavailable with several selections of control anddiagnostic capability.

Note that the Fieldbus Foundation logoindicates that the function block is certifiedas interoperable by the FieldbusFoundation.

Standard Control (throttling)

DVC6000f Series digital valve controllers withStandard Control include the analog output (AO), theproportional-plus-integral-plus-derivative (PID), theInput Selector (ISEL), the output splitter (OS), theanalog input (AI), the multiple analog input (MAI), thediscrete output (DO), and four discrete input (DI)function blocks.

Fieldbus Control (throttling)

DVC6000f Series digital valve controllers withFieldbus Control have the analog output (AO)function block.

Fieldbus Logic (on/off)

DVC6000f Series digital valve controllers withFieldbus Logic include a discrete output (DO) andfour discrete input (DI) function blocks, in addition tothe resource and transducer block. These functionblocks provide discrete (on-off) control using fieldbuscommunication.

Function Blocks

The AO function block provides analogoutput capability as defined by the FieldbusFoundation. The AO function blockprovides a connection to the positioning

algorithm (transducer block).

The PID function block providesproportion-plus-integral-plus-derivativecontrol for the inputs to the function blockand drives the outputs.

The ISEL function block selects from up tofour inputs and may provide the selectedsignal as input to the PID function block.The input selection can be configured to

select the first good input signal; a maximum,minimum or average value; or a hot spare.

The OS function block accepts the outputfrom another function block (such as a PIDblock) and creates two outputs that arescaled or split, according to the user

configuration. This block is typically used for splitranging of two control valves.

The AI function block monitors devicemeasurements from a DVC6000f andprovides it as an output to another block.

The MAI function block has the ability toprocess up to eight device measurementsfrom a DVC6000f and make them availableto other function blocks.

The DO function block processes adiscrete set point and sends it to aspecified output channel. In the digitalvalve controller, the discrete output block

provides both normal open/closed control and theability to position the valve in 5% increments forcourse throttling applications.

The DI function block processes a singlediscrete input from a field device andmakes it available to other function blocks.In the digital valve controller, the discrete

input function block can provide limit switchfunctionality and valve position proximity detection.

The DO and DI function blocks in a DVC6000fSeries instrument can also provide dribble controlusing 5% positioning. In a batch environment,vessels are filled through on-off valves for speed, butthere can be a problem at shutoff. The amount ofmaterial may not be “close enough” for the recipeand additional material may have to be added. Thisaddition can be tricky and/or time consuming for theoperator. The capability of being able to “crack” thevalve to 5 to 10% and “dribble” in the correct amounteither manually or automatically through recipecontrol can provide significant reduction in variability,and reduction in “FDA-like” reporting andcertification. In addition, it can eliminate the need fora second smaller on-off valve or the operatorclimbing up and dumping in a pail of material to add“just the right amount.”



6

W9210-1

Figure 3. PlantWeb� Alerts, Displayed on a DeltaV� Host System

Table 2. DVC6000f Diagnostic Tier Capabilities

CAPABILITYDIAGNOSTIC TIER LEVEL

FD AD PD

Auto Calibration X X X

Custom Characterization X X X

Alerts X X X

Step Response, Drive Signal Test &Dynamic Error Band, ValveSignature

X X

Travel Control—Pressure Fallback X X

Performance Diagnostics X

Diagnostic Capabilities (see table 2)

Performance Diagnostics

The latest generation of Fisher FIELDVUEdiagnostics, Performance Diagnostics (PD), are nowbuilt right into the DVC6000f. These diagnosticsallow the DVC6000f to continuously perform checkson the valve assembly without disturbing orinterrupting the control valve while it is in theprocess. Actuator/tubing leakage, air supplyavailability, calibration shift, and other issues arecontinuously reviewed and evaluated. TheDVC6000f can then automatically trigger PlantWebalerts, as shown in figure 3, that forewarn the user ofissues before they impact process operation.

Additional Performance Diagnostic testing that canbe scheduled or run manually during on-lineoperation include:

� On-Line Friction and Deadband Analysis (see figure 4)

� Friction and Deadband Trending

While all diagnostics can be run while the valve isinline, Performance Diagnostics can be performedwhile the valve is in service and operating.

Advanced Diagnostics

Advanced Diagnostics include the following dynamicscan tests:

� Valve Signature (see figure 5)

� Dynamic Error Band

� Instrument Drive Signal


7

Figure 4. Valve Friction and Deadband Analysis

These diagnostics are run while the control valve isblocked out and not controlling the process. Thediagnostic scans vary the positioner set point at acontrolled rate and plot valve operation to determinevalve dynamic performance. The valve signature testallows you to determine the valve/actuator friction,bench set, spring rate, and seat load. The DynamicError Band test is a combination of hysteresis anddeadband plus “slewing.” Hysteresis and deadbandare static measurements. However, because thevalve is moving, a dynamic error, or “slewing” erroris introduced.

Dynamic scan tests give a better indication of howthe valve will operate under process conditionswhich are dynamic, not static.

The Step Response Test checks the valveassembly’s response to a changing input signal andplots travel versus time. The end results of this testallow you to evaluate the dynamic performance ofthe valve. The Performance Step Test provides astandardized step test with which to evaluate yourvalve performance. It utilizes small, medium andlarge changes.

Advanced Diagnostics are performed with AMSValveLink Software. The valve must be out ofservice for Advanced Diagnostics to be performed.

W7468/IL

Figure 5. Valve Signature Display

Fieldbus Diagnostics

Fieldbus Diagnostics capabilities include thefollowing diagnostics:

� Key Valve Parameters

The key valve parameters allow you to monitor thetotal valve stem travel (travel accumulation) and thenumber of stem travel reversals (cycles).

� Instrument Health Parameters

The instrument health parameters alert you if thereare any problems with the instrument memory,processor, or sensors. Should a problem occur, youcan define how the instrument will react to theproblem. You can also select which problems willcause the instrument to shutdown. These indicatorsmay be reported as alerts. Monitoring these alertscan give you an instant indication of any problemswith the instrument or the valve assembly.

PlantWeb� AlertsThe DVC6000f provides two levels of alerts;Instrument alerts and PlantWeb alerts.

Instrument Alerts, when enabled, detect manyoperational and performance issues that may be ofinterest. To view these alerts, the user must openthe appropriate status screen for a specific devicehost such as DeltaV, AMS ValveLink Software or a375 Field Communicator.

Some instrument alerts can also be used to triggerPlantWeb alerts that will be reported in Failed,Maintenance or Advisory categories, as configuredby the user (refer to figure 3). PlantWeb alerts, whenenabled, are visible through the DeltaV alarminterface tools, such as the alarm banner and thealarm summary object.



8

When a PlantWeb alert occurs, the DVC6000f sendsan event notification and waits a specified period oftime for an acknowledgment to be received. Thisoccurs even if the condition that caused the alert nolonger exists. If the acknowledgment is not receivedwithin the pre-specified time-out period, the eventnotification is retransmitted. This reduces thepossibility of alert messages getting lost.

AMS� ValveLink� Software

AMS ValveLink Software is a Windows�-basedsoftware package that allows easy access to theinformation available from DVC6000f Series digitalvalve controllers.

Using AMS ValveLink Software, you can monitor theperformance characteristics of the valve and obtainvital information without having to pull the valve fromthe line. Performance Diagnostic tests, includingOn-Line Friction, Deadband Analysis and Trendingcan be run while the valve is in service andoperating. Valve Signature, Dynamic Error Band,and Step Response are displayed in an intuitiveuser-friendly environment that allows easyinterpretation of data.

Diagnostic graphs can be superimposed over thosepreviously stored to view areas of valve degradation.This allows plant personnel to concentrate efforts onequipment that needs repair, avoiding unnecessarymaintenance. This diagnostic capability is readilyaccessible and available to you either in the controlroom or on the plant floor. In addition to thediagnostic features, AMS ValveLink Softwarecontains an Audit Trail, Batch Runner for automatingrepetitive tasks, and Trending to view valveperformance.

AMS ValveLink Software provides integration intoAMS and DeltaV, with HART� and Fieldbuscommunications.

Model 375 Field Communicator

You can perform configuration and calibration at thevalve or anywhere on the two-wire loop via a Model375 Field Communicator (figure 6). Powerful toolssuch as the Setup Wizard and Auto TravelCalibration automate the tasks of commissioningDVC6000f Series digital valve controllers. Theseautomation tools not only save time, but also provideaccurate and repeatable results.

W9128

Figure 6. Model 375 Field Communicator

InstallationThe Type DVC6010f digital valve controller isdesigned for yoke mounting to sliding stemactuators. Type DVC6020f digital valve controllersare designed for mounting to rotary actuators or longstroke sliding stem actuators (over 4-inches travel).Type DVC6030f digital valve controllers aredesigned for mounting on virtually any quarter-turnactuator. Dimensions for valve-mounted instrumentsare shown in figures 7, 8, and 9. Dimensions forremote-mounted instruments are shown in figures 10and 11.

The Type DVC6005f digital valve controller base unitmay be remote mounted on a 2-inch pipestand or awall. The remote-mounted Type DVC6005f base unitconnects to the Type DVC6015, DVC6025, orDVC6035 feedback unit mounted on the actuator.Feedback wiring and pneumatic tubing to the controlvalve assembly must be connected in the field.

The digital valve controllers are loop powered anddo not require additional power. Electricalconnections are made in the terminal box.

All pressure connections on the digital valvecontrollers are 1/4-inch NPT female connections.Remote venting is available and tubing with aminimum outside diameter of 3/8-inch (9.5 mm) isrecommended for connecting the digital valvecontroller output to the actuator input.


9

2 MOUNTING HOLES� 8.6 (0.34)

1/4-18 NPTOUTPUT CONN B

28.6(1.13)

189.1(7.44)

122.8(4.84)

144.5(5.69)

210.7(8.29)

148.7(5.85)

ACTUATOR CENTERLINE

1/4-18 NPTOUTPUT CONNPLUGGED

1/2-14 NPTCONDUIT CONNBOTH SIDES

1/4-18 NPTOUTPUT CONN A

3/8-18 NPTVENT CONN

TYPE 67CFR1/4-18 NPTSUPPLY CONN

48B7710 Sht 1 / Doc19B3538-C29B3403-AE1031 / IL

mm(INCH)

FEEDBACKARM

Figure 7. Dimensions for Type DVC6010f Digital Valve Controller with Integrally Mounted Filter Regulator

Ordering InformationWhen ordering, specify:

1. Type number

2. Actuator type and size

3. Maximum actuator travel or rotation

4. Options

a. Supply pressure regulator

b. Supply and output gauges

c. Function Block Suite

� Standard Control

� Fieldbus Control

� Fieldbus Logic

d. Diagnostic Level

� Performance Diagnostics

� Advanced Diagnostics

� Fieldbus Diagnostics

Note

Neither Emerson, Emerson ProcessManagement, Fisher, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.



10

4 MOUNTING HOLES� 9.7 (0.38)

1/4-18 NPT OUTPUT CONN B

95.3(3.75)

157.7(6.21)

174.6(6.88)

234.7(9.24)

156.3(6.16)

ACTUATORCENTERLINE



1/4-18 NPTOUTPUTCONN A


48B9596 Sht 1 / Doc19B3557-C29B3403-AE1032 / IL

mm(INCH)

91.5(3.6)

MOUNTINGBRACKET

FEEDBACKARM


3/8-18 NPTVENT CONN

214.7(8.45)

210.7(8.29)

201.8(7.94)





48B9597 Sht 1 / Doc19B3558-D29B3403-AE1033 / IL

mm(INCH)

1/4-18 NPTOUTPUT CONN B

148.1(5.83)

FEEDBACKARM

125(4.91)



11

BRACKET LOCATIONFOR WALL MOUNTING

PIPESTAND MOUNTED

10C1795-A / DOC10C1796-A / DOC29B3403-AE1034 / IL

193(7.60)


63(2.46)

92(3.62)

234(9.20)

151(5.93)

1/4-18 NPTOUTPUT CONN B 3/8-18 NPT

VENT CONN

211(8.29)

1/4-18 NPTSUPPLY CONN


1/2-14 NPT CONDUITCONN BOTH SIDES

184(7.23)

mm(INCH)WALL MOUNTED

64(2.50)

57(2.25)

72(2.82)

2 MOUNTINGHOLES 0.86 (0.34)

Figure 10. Dimensions for Remote-Mounted Instruments—Type DVC6005f Base Unit



12

TYPE DVC6015 SLIDING STEM ACTUATOR MOUNTING UP TO 102 mm (4-INCH) TRAVEL

TYPE DVC6025 ROTARY AND LONG-STROKE SLIDING STEM ACTUATOR MOUNTING

10C1797-AE0867 / IL

10C1799-AE0869 / IL

TYPE DVC6035 ROTARY ACTUATOR SHAFT MOUNTING

10C1798-AE0868 / IL

mm(INCH)

57(2.25)

29(1.13)

97(3.81)

19(0.76)

99(3.90)

175(6.89)

65(2.54)

138(5.45) 121

(4.75)

94(7.63)

CENTERLINE OFACTUATOR


9(0.37)

175(6.88)

10(0.38)

140(5.52)

114(4.50)

95(3.75)


1/2-14 NPTCONDUIT CONN

1/2-14 NPTCONDUIT CONN

76(3.00)

38(1.50)

4 MOUNTING HOLES 1/4-20 UNC

46(1.83)

93(3.66)

46(1.81)

67(2.65)

103(2.65)

135(4.07)

120(4.72)

1/2-14 NPTCONDUITCONN

Figure 11. Dimensions for Remote-Mounted Instruments—Feedback Units


13

Table 3. DVC6000f Series Hazardous Area Classifications for Canada—CSACERTIFICATION

BODYTYPE CERTIFICATION OBTAINED ENTITY RATING

TEMPERATURECODE

ENCLOSURERATING

CSA

DVC60x0FDVC60x0FS(x = 1,2,3)

(Intrinsic Safety)Class/DivisionClass I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE04331 (including FISCO)

FIELDBUS T5(Tamb � 80�C) 4X

Vmax = 30 VdcImax= 226 mACi = 5 nFLi = 0 mH

FISCO T5(Tamb � 80�C) 4X

Vmax = 17.5 VdcImax = 380 mACi = 5 nFLi = 0 mHPi = 5.32 W

(Explosion Proof)Class/DivisionClass I, Division 1 GP B,C,D

− − −T6(Tamb � 80�C) 4X

Class I Division 2 GP A,B,C,DClass II Division 1 GP E,F,GClass III Division 1

− − −

DVC6005F

(Intrinsic Safety)Class/DivisionClass I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE07476(including FISCO)


Vmax = 30 VdcImax = 226 mACi = 5 nFLi = 0 mH

Voc = 8.6 VdcIsc = 2.3 mACa = 6.2 μFLa = 100 mH

FISCO

Vmax = 17.5 VdcImax = 380 mACi = 5 nFLi = 0 mH

Voc = 8.6 VdcIsc = 2.3 mACa = 6.2 μFLa = 100 mH

(Explosion Proof)Class/DivisionClass I, Division 1 GP C,D

− − −T6(Tamb � 60�C)


− − −T6(Tamb � 60�C)

DVC60x5(x = 1,2,3)

(Intrinsic Safety)Class/DivisionClass I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE07476

Vmax = 10 VdcImax = 4 mACi = 0 nFLi = 0 mH

T4(Tamb � 125�C)T5(Tamb � 95�C)T6(Tamb � 80�C)

4X


− − −T4(Tamb � 125�C)T5(Tamb � 95�C)T6(Tamb � 80�C)

4X



4X



14

Table 4. DVC6000f Series Hazardous Area Classifications for United States—FMCERTIFICATION

BODYTYPE CERTIFICATION OBTAINED ENTITY RATING

TEMPERATURECODE

ENCLOSURERATING

FM




Vmax = 24 VdcImax = 226 mACi = 5 nFLi = 0 mHPi = 1.4 W

FISCO



− − −T6(Tamb � 80�C) 4X

Class I Division 2 GP A,B,C,DClass II,III Division 1 GP E,F,GClass II,III Division 2 GP F,G

− − −T6(Tamb � 80�C) 4X

DVC6005F




Voc = 8.6 VdcIsc = 2.3 mACa = 6.2 μFLa = 100 mHPo = 5 mH

FISCO


Voc = 8.6 VdcIsc = 2.3 mACa = 6.2 μFLa = 100 mHPo = 5 mW

(Explosion Proof)Class/DivisionClass I, Division 1 GP C,D

− − −T6(Tamb � 60�C) 4X


− − −T6(Tamb � 60�C) 4X

DVC60x5(x = 1,2,3)

(Intrinsic Safety)Class/DivisionClass I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE07475

Vmax = 10 VdcImax = 4 mACi = 0 nFLi = 0 mHPi = 10 mW


4X

(Explosion Proof)Class/DivisionClass I, Division 1 GP A,B,C,D


4X



4X


15

Table 5. DVC6000f Series Hazardous Area Classifications—ATEX

CERTIFICATE TYPE CERTIFICATION OBTAINED ENTITY RATINGTEMPERATURE

CODEENCLOSURE

RATING

ATEX


II 1 G DGasEEx ia IIC T5/T6—Intrinsic SafetyDustT85�C (Tamb � 80�C)

FIELDBUS T5(Tamb � 80�C)T6(Tamb �75�C)

IP66

Ui = 24 VdcIi = 226 mACi = 5 nFLi = 0 mHPi = 1.4 W

FISCO

Ui = 17.5 VdcIi = 380 mACi = 5 nFLi = 0 mHPi = 5.32 W

II 2 G DGasEEx d IIB+H2 T5/T6—FlameproofDustT90�C (Tamb � 85�C)

− − −

T5(Tamb � 80�C)T6(Tamb � 75�C)

IP66

II 3 G DGasEEx nCL IIC T5/T6—Type nDustT85�C (Tamb � 80�C)

− − −T5(Tamb � 80�C)T6(Tamb � 75�C)

IP66

DVC6005F

II 1 G DGasEEx ia IIC T5/T6—Intrinsic SafetyDustT85�C (Tamb � 80�C)

FIELDBUS T5(Tamb � 80�C)T6(Tamb � 75�C)

IP66

Ui = 24 VdcIi = 226 mACi = 5 nFLi = 0 mHPi = 1.4 W

Uo = 8.6 VdcIo = 2.3 mACa = 6.2 μFLa = 100 mHPo = 5 mW

FISCO

Ui = 17.5 VdcIi = 380 mACi = 5 nFLi = 0 mHPi = 5.32 W

Uo = 8.6 VdcIo = 2.3 mACa = 6.2 μFLa = 100 mHPo = 5 mW

II 2 G DGasEEx d IIB T5/T6—FlameproofDustT90�C (Tamb � 80�C)

− − −


IP66

II 3 G DGasEEx nL IIC T5/T6—Type nDustT85�C (Tamb � 80�C)

− − −T5(Tamb � 80�C)T6(Tamb � 75�C)

IP66

DVC60x5(x = 1,2,3)

II 1 G DGasEEx ia IIC T4/T5/T6—Intrinsic SafetyDustT130�C (Tamb � 125�C)

Ui = 10 VdcIi = 4 mACi = 0 nFLi = 0 mHPi = 5 mW


IP66

II 2 G DGasEEx d IIC T4/T5/T6—FlameproofDustT130�C (Tamb � 125�C)

− − −


IP66

II 3 G DGasEEx nA IIC T4/T5/T6—Type nDustT130�C (Tamb � 125�C)

− − −


IP66



16

Table 6. DVC6000f Series Hazardous Area Classifications—IECEx

CERTIFICATE TYPE CERTIFICATION OBTAINED ENTITY RATINGTEMPERATURE

CODEENCLOSURE

RATING

IECEx


GasEx ia IIC T5/T6—Intrinsic Safety


IP66


FISCO


GasEx d IIB+H2 T5/T6—Flameproof − − −


IP66

GasEx nC IIC T5/T6—Type n

− − −T5(Tamb � 80�C)T6(Tamb � 75�C)

IP66

DVC6005F

GasEx ia IIC T5/T6—Intrinsic Safety


IP66



FISCO



GasEx d IIB T5/T6—Flameproof − − −


IP66

GasEx nC IIC T5/T6—Type n

− − −T5(Tamb � 80�C)T6(Tamb � 75�C)

IP66

DVC60x5(x = 1,2,3)

GasEx ia IIC T4/T5/T6—Intrinsic Safety

Vmax = 10 VdcImax = 4 mACi = 0 nFLi = 0 mHPi = 10 mW


IP66

GasEx d IIC T4/T5/T6—Flameproof


IP66

GasEx nA IIC T4/T5/T6—Type n


IP66

Fisher Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

�Fisher Controls International LLC 2005, 2006; All Rights Reserved Printed in USA

Emerson Process Management

www.Fisher.com

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

FIELDVUE, HotLink, ValveLink, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. AMS and DeltaV are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. FOUNDATION and the Fieldbus Foundation logo are marks owned by Fieldbus Foundation. HART is a markowned by HART Communication Foundation. All other marks are the property of their respective owners.

www.Fisher.com

D10

2798

X01

2

FIELDVUE� HF300 Series HART� FiltersThe HF300 Series HART� filters (figure 1) are usedwith HART based FIELDVUE� Instrumentation,such as the DVC5000, DVC6000, or DVC2000Series digital valve controllers. These filters are usedwhen this instrumentation is connected to a 4 to 20mA dc control system output that was not designedfor the HART (Highway Addressable RemoteTransducer) communication protocol.

The filter receives a 4 to 20 mA dc current signalfrom the control system and passes the signal,uninterrupted, to the field device. A third connectionto the filter provides HART communication to adevice that accepts HART signals, such as a Type2530H1 HART Interchange multiplexer or Model 375Field Communicator. The wire pair carrying theHART signals can be wired directly to the device.

Features� Versatile Mounting—HF300 Series filters

mount on standard type 35 DIN rails.

� Small Size—Fits easily in existing installations

� Allows HART Communications on 4 to 20mA Control Systems—Type HF340 HART filtersprevent the HART signal from interfering with thecontrol system analog output and prevent the analogoutput signal from interfering with HARTcommunication. Table 2 lists some of the controlsystems that require filters.

Product DescriptionHF300 Series Hart filters consist of the Type HF340HART filter and the Type HF341 communicationstap. The Type HF341 communication tap is astraight-through connection between the controlsystem and the field instruments. The Type HF341

W8283 / IL

FIELDINSTRUMENTCONNECTIONS(FLD)

HART COMMUNICATIONCONNECTIONS(COMM)

CONTROL SYSTEMCONNECTIONS(SYS)

Figure 1. FIELDVUE� HF300 Series HART� Filter

does not provide a filter, but it does provide aconvenient method for tapping into the HART signalthrough the “communications” (COMM) terminal. Incase of an accidental short circuit across the COMMterminal, a capacitor blocking circuit preventsdisruption of the 4 to 20 mA dc control signal.

The Type HF340 HART filter is a passive device thatis inserted in-line with both wires of a HART 4 to 20mA dc output loop. The purpose of the filter is toeffectively isolate the control system analog outputfrom modulated HART communication signals.Whether or not HART communication can take placedepends upon the control system impedance.Impedance, simply, is the property of an electricalcircuit to resist the flow of alternating current. TheHART signal is an alternating current.

As shown in figure 2, the HART signal from atransmitter is not normally affected because thecontrol system analog input has high impedance(typically 250 ohms). However, the control systemanalog output may have low enough impedance toreduce the amplitude of the HART signal to anunreadable level.

Product Bulletin62.1:HF300February 2006 HF300 Filter

HF300 FilterProduct Bulletin

62.1:HF300February 2006

2

SpecificationsProduct Types

Type HF340: Standard 35 mm DIN rail mountingwith filtering components.

Type HF341: Standard 35 mm DIN rail mountingwithout filtering components (straight through withcapacitor blocking on COMM terminals).

Connections

Three 2-pin Cage-clamp style connectors acceptup to 12 AWG wire

Power Requirements (Type HF340 only)

Input Current: 4 20 mA dc (nominal)Input Voltage: At 20 milliamps dc, 2 volts aboveinput voltage required by the field instrument (2 volt drop across filter at 20 milliamps dc)

Filter Output

Filter output is clamped at 15 volts dc. Filter loadvoltage requirement must not exceed 14 volts dc

Ambient Operating Temperature

40 to 85�C ( 40 to 185�F)

Ambient Relative Humidity

5 to 95%

Electromagnetic Interference (EMI)

These units have the CE mark in accordance withthe European Electromagnetic Compatibility(EMC) Directive. They meet the emissionsrequirements of IEC 61326-1 (Edition 1.1) forClass A equipment for use in industrial locationsand Class B equipment for use in domesticlocations. They also meet the immunityrequirements listed in table 1 below. This table isin accordance with Annex A of IEC 61326-1 forequipment intended for use in industrial locations.

Dimensions

75 mm (3 inches) long by 12.5 mm (0.5 inches)wide by 60 mm (2.4 inches) deep

Approximate Weight

0.1 kg (4 oz)

Table 1. EMC Immunity Performance CriteriaPort Phenomenon Basic Standard Performance Criteria

Enclosure

Electrostatic discharge (ESD) IEC 61000-4-2 A

EM field IEC 61000-4-3 A

Rated power frequency magnetic field IEC 61000-4-8 N/A(1)

I/O signal/control

Burst IEC 61000-4-4 A

Surge IEC 61000-4-5 A

Conducted RF IEC 61000-4-6 A1. Not applicable; only applicable to magnetically sensitive equipment.

HF300 FilterProduct Bulletin62.1:HF300February 2006

3

Table 2. Control System Installation Requirements forFIELDVUE� DVC5000, DVC6000, or DVC2000 Series

Digital Valve Controllers

Control System(1) InstallationRequirement

Bailey� Infi 90� Filter required

Fischer-Porter DCI 40PC2000C Filter required

Honeywell� TDC2000 Filter required

Honeywell TDC3000

Multi-functioncontroller

Filter required

High-Density ProcessManager (HPM)controller

No filter required

FOXBORO� I/A (1988) No filter required

Moore� 352 No filter required

Valmet� (output configured for straight through,not for 250 ohms)

No filter required

Rosemount� RS-3 Multiport with HART I/O No filter required

Fisher-Rosemount DeltaV� (AO and HARTI/O)

No filter required

Fisher-Rosemount PROVOX� Configurable,Computing, and Interactive (IAC) Controllers

Filter required

Fisher-Rosemount PROVOXMUX (parallel) I/O

No filter required

Fisher-RosemountPROVOX Control(serial) I/O

for AO Filter required

for HART I/O No filter required

Fisher-RosemountTL108 with 24 volt dc power

No filter required

Fisher-RosemountTL108 with 45 volt dc power

No filter required

Fisher-Rosemount DPR900 Filter required

Fisher-Rosemount ROC 364 No filter required

Transmation� Model 1028 mA Calibrator No filter requiredNOTE: The information presented in this table reflects the feedback of users of theHF300 filter. Your experiences and usage may vary depending on your controlsystem, conditions, and other factors.

1. For control systems not listed, a filter is recommended, if the voltage available atthe instrument is adequate. See appropriate instrument instruction manual forprocedures for determining voltage available. Filtering ensures propercommunication and simplifies connecting a HART communicator or HARTinterchange multiplexer.

The HART filter increases the impedance.Therefore, placing a filter between the controlsystem output and the field instrument restores theHART signal amplitude to a readable level.

Table 2 lists those control systems that have beentested with FIELDVUE Instruments. If your controlsystem is not listed in table 2 you can either alwaysuse a filter, or contact your Emerson ProcessManagement� sales office for a recommendation.

AI

AO

AO + filter

250 ohms

10 ohms

FIL

TE

R

A6872 / IL

Figure 2. Effect of Control System Impedance on the HART�

Signal Amplitude

InstallationFigure 3 shows typical HART filter installation. Thefilter is normally installed near the field wiringterminals of the control system I/O. The HF300Series filters, shown in figure 1, mount on DIN rails.HART communication is only possible between thefilter and the field instrument and at the COMMterminals, but not on the control system side of thefilter. The filter is not approved for use in hazardousareas. However, the filter can be used withinstruments in hazardous areas by following theappropriate wiring and installation guidelines.

Ordering InformationWhen ordering, specify the filter type number.

Note

Neither Emerson�, Emerson ProcessManagement, Fisher�, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.

HF300 FilterProduct Bulletin

62.1:HF300February 2006

4

CONTROLSYSTEM OUTPUTTERMINALS

TYPE 2530H1 HART INTERCHANGEMULTIPLEXER OR OTHER HARTMULTIPLEXER

FIELDINSTRUMENTS

A6873 / IL

+++

FLD TERMINALS

COMM TERMINALS

HF300 SERIES HART FILTER

+ +

SYS TERMINALS

MODEL 375 FIELDCOMMUNICATOR

RS232 RS485CONVERTER

HART MULTIPLEXER NETWORK

+

PERSONAL COMPUTERWITH AMS VALVELINK�

SOFTWARE

Figure 3. Typical HF300 Series HART� Filter Installation

Fisher Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

�Fisher Controls International LLC 2001, 2006; All Rights Reserved Printed in USA

Emerson Process Management

www.Fisher.com

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

FIELDVUE, ValveLink, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. PROVOX, Rosemount, and DeltaV are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. HART is a mark owned by the HART Communication Foundation. All other marks are the property of theirrespective owners.

NON-MATERIAL REQUIREMENTS

SA FORM 7925

SUPPLY OF SMART & FOUNDATION FIELDBUS POSITIONERS

602.4 – BILL OF MATERIALS

0 19-Sep-06 602 – CERTIFIED FINAL JOE MM MM Rev. Date Description/issued for By Ckd. Auth.

Client SAUDI ARABIAN OIL COMPANY Client P.O. No. 4501563711 Constructor Name Yokogawa Middle East B.S.C ©, Bahrain Constructor P.O. # SKSM6C0007 JO/EWO.: 10-03075-0001 Plant No. 113, U20 & U65 Project Title GOSP’s 5 & 6 COTROL SYSTEMS UPGRADE @ ABQAIQ

Fisher Controls International LLC Marshalltown, Iowa 50158 United State of America

SAUDI FAL COMPANY LTD. Khobar-Dammam Highway, P.O. Box 3070, Al-Khobar 31952 Saudi Arabia Our Ref: S2200606453 / 203-606065/203-606067

NON-MATERIAL REQUIREMENTS

SA FORM 7925

SUPPLY OF SMART & FOUNDATION FIELDBUS POSITIONERS

X – RECOMMENDED SPARE PART LIST

0 19-Sep-06 602 – CERTIFIED FINAL JOE MM MM Rev. Date Description/issued for By Ckd. Auth.

Client SAUDI ARABIAN OIL COMPANY Client P.O. No. 4501563711 Constructor Name Yokogawa Middle East B.S.C ©, Bahrain Constructor P.O. # SKSM6C0007 JO/EWO.: 10-03075-0001 Plant No. 113, U20 & U65 Project Title GOSP’s 5 & 6 COTROL SYSTEMS UPGRADE @ ABQAIQ

Fisher Controls International LLC Marshalltown, Iowa 50158 United State of America

SAUDI FAL COMPANY LTD. Khobar-Dammam Highway, P.O. Box 3070, Al-Khobar 31952 Saudi Arabia Our Ref: S2200606453 / 203-606065/203-606067

Documents

Catalog FF