Catálogo de Sistemas MTAB

7/29/2019 Catlogo de Sistemas MTAB

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AUTOMAO INDUSTRIAL Linha de equipamentos


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MTAB ARISTO- 6 axes articulated robotic arm

ARISTO is a 6 axis articulated robotic arm of industrial design, for

training and research and is manufactured to industrial standards. The

robot is capable of lifting up to 2.5kg of payload. The robot can be used

with pneumatic / electrical grippers. ARISTO has won the Defence

Technology Spin Off award from India Ministry of Defence. ARISTO has

3 servo axis each with 3 digital inputs and one output and additional 16

digital Inputs/Outputs.

ARISTO has ARISTO Simulation software that allows the user to learnrobot functions, applications and programming, both online and offline.

ARISTO can be integrated into an FMS/ CIM set up and controllable with

FMS/ CIM Software, including remote viewing of operations.

Controller: PC Based

PID Control Algorithm

Support for 2 addl. Axes excluding gripper

Speed 0.2 meters/sec

Configuration Vertical Articulated Five-bar linkage

Link 1 300 mmLink 2 400 mm

Vertical Height 400mm (450mm with controller box)

Joint Actuators DC Servo geared motors

Joint Transmission Joint 1 : Worm Wheel Drive

Joint 2 & 3 : Ball screw

Joint 4,5 & 6 : Belt Drive

Position Feedback Optical Encoder (HP 2 phase 500 ppr)

Sensors (Manipulator): Datum Home sensors for each axis and software limits

Proximity home sensors.

Manipulator

Waist 300 degrees

Shoulder 60 degrees

Elbow 60 degrees

Wrist

Roll 330 degrees

Pitch 180 degrees

Roll 330 degrees

Simulation Software Yes. ARISTO has ARISTO Simulation software that allows the user to

learn robot functions, applications and programming, both online and

offline. Multiple user license available.

ARISTO


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MTAB Automatic Storage and Retrieval System

MTAB Automatic Storage & Retrieval System (ASRS) consists of 18

cells (6 rows x 3 columns). It is floor mounted. It consists of a

pneumatic arm that pushes and pulls the pallet from its cell. The

platform is traversed in X and Y axes by belts and AC servo motors.

It is controlled by a micro-controller. The ASRS is provided with a

teach box, (homing, jogging, teaching cell positions, auto andmanual execution of storage and retrieval system). The frame is

anodized aluminium profile. The X, Y, Z axes are fitted with LM

guides for smooth travel. The ASRS has a transfer station to

receive pallet from ASRS platform (or conveyor or Automatic

guided vehicle).

The transfer height is adjustable to the device being used. ASRS

emulates industrial storage and retrievable application.

The ASRS is FMS/ CIM integration ready

No. of storage cells : 18 ( 6 rows x 3 column )

Travel X-axis Auto: 700 mm Manual : 1000 mm approx.

Travel Y-axis Auto: 820 mm Manual : 900 mm approx.

Travel Z-axis 210 mm approx.

Payload 2 kg

Controller type PIC controller

Material Transfer Mechanism Transfer station will be provided to accept the pallet from ASRS

platform or the conveyor or AGV. The transfer height is adjustable

according to the height of the conveyor or AGV or Linear Slide.

ASRS


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Process planning documentation The Process plan of the shop floor layout can be documented in the

process planner. i.e., file name, material specification, sequence of

operation.

Time estimation Estimated time allocation for each command of the machine can be

set by the user in the setting panel.

Cycle time viewer - Individual machine/ overall system cycle, with

data export feature

Flexibility to START/PAUSE the sequence Yes

Other features Current command on execution is highlighted in the auto generated

command list.Each machine status and individual process time is displayed at the

run-time.


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MTAB CNC Train- CNC programming and simulation software

CNC Train is a user friendly CNC Simulation software. It covers all

aspects of CNC set up & MDI programming and offers 2D and 3D

simulation for 2 and 3 axes machining code. The software has dual

view graphics, tool path graphics, and 3D graphics. Further it is

empowered with a strong kernel that supports multiple controls and

output modes to CNC. Using the virtual control screens, the students

can practice authentic programming and be ready to work on the

machine.

Control types Fanuc (0T, 0M, 21iT, 21iM)Heidenhain(155, ISO, 355, 145)

Output to CNC Via disk, LAN, RS 232

Software Features User- configurable Machine type CNC Editor window with Dual Edit mode options and On

Screen Tutor

Multifunction Job/Tooling settings and machine control underone roof

Virtual MDI Panel with industrial standard designs andfeatures

Configurable Texture/colour control,

Advanced Graphics options for Tool Path, 3D Viewing withSimulation Viewing Panel, Graphics Speed control bars for CAM Packages outputs which

would have many short moves for machining,

Individual Control Panel and CNC Display window forSimulation of CNC Programs,

Combo box with Auto, Manual, Edit, Home, Rapid, Datumcontrol modes

User-friendly Tooling window with Tool selection, Tool andwork shift offset, Tool Length, and library fn. with auto tool

offset

Advanced Post Processor mode compatible to various Control

Systems Flexible Communication with Machine and External devices

using RS232,LAN,Disk

Design and simulate the actual performance of a CNC system Simulation can access both Offline & Online Programming for Fanuc & Heidenhain (Optional) Animated Virtual simulation with 99 Tool Offset Settings Automatic syntax generation for coding on Program editor On-screen programming keyboard to feed G Codes / M Codes Program Converter to convert other G Codes / M Codes MDI Panel to run commands instantly & integration possibility

with CNC Machine

Printing option to take hardcopy of the programSelection of Tools for various material machining

CNCTRAIN


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Exercises Generate equivalent CNC code system with FANUC controltype for the following figure using CNC Train,

Explain about the Tool Offset setting procedure and explainthe same with a suitable example using CNC Train system,

Using MDI Panel and Editor mode program your own CNCCodes considering all mandatory settings and selection with a

suitable Post Processor for the given figure,

Generate pocket milling operation for the shown figure usingproper Tool Selection and offset settings

For the given Billet component dimensions choose aappropriate scaling unit and generate the CNC Codes for the

Profile shown, take into consideration optimum cycles and

Datum settings such that process time is minimal, Process the given CAM program in CNC Train with suitable

Graphics selection and proper Tool selection and offset

settings show the Tool path profile for the same,

Generate the CNC codes for the profile shown with subroutinecall for each pocketing if needed use nested subroutines,

Using the Canned Cycles generate the CNC code for the shownfigure and the other one using ordinary preparatory codes

and compare the process time for the same,

Generate the 3D profile of the shown circular geometry usingpocketing cycles and translation commands

Write an appropriate control program to vary the spindle

speed and axis feed during non-cutting strokes and constantcutting strokes.

Using the Stock removal in X axis write the CNC codes for thegiven profile and dimension with chamfers

User Licenses Multiuser license available.


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MTAB XLMILL- 3 axes didactic CNC Milling Machine

XLMILL is 3 Axes CNC didactic milling Machine with Fanuc Emulated Control

for programming. The Machine comes with a PC based industrial Fanuc

emulated control panel with advanced digital graphics simulation, as well as

options for other controls. XLMILL is capable of cutting multiple materials

such as plastic, acrylic, aluminium, brass. It has a 6 station automatic tool

changer. The distance between spindle nose and table top is 70-185mm. The

spindle capacity is 0.5HP. XLMILL is driven by Direct Numerical Control from

an external Micro Computer (PC), programmed using ISO format, with facility

for proving programs using tool path graphics. XLMILL comes with CNC Train

software which simulates all major CNC Programming functions and facilities

used on Industrial controller. The machine has FMS accessories that willmake it FMS/ CIM compatible and controllable with FMS/ CIM Software,

including remote viewing of operations.

CNC control PC based 3 axis continuous path

Table Size 360 x 132 mm

Travel X axis 225 mm

Travel Y axis 150 mm

Travel Z axis 115 mm

T- Slot 2 x 10 x 50 mm

Load on Table 15 kg

Spindle to Table Distance 70-185 mmSpindle to Column 110mm

Spindle Nose Taper BT 30

Programmable Spindle speed 150-4000 R.P.M

Programmable Feed Rate 0 - 1200 mm/min

Rapid Rate (X, Y and Z axis) 1200 mm/min

Spindle Motor Capacity 0.5 HP

Axis motor 3 NM AC SERVO MOTOR

Ball Screws 16mm dia and 5mm Pitch of C3 class

Lubrication Centralized Lubrication

Machine Vice Machine Vice Width - 75mm, opening 90mm

FMS Accessories Automatic Door

FMS Accessories Hydro-pneumatic vice

FMS Accessories Work bench

FMS Accessories 6 station automatic tool changer.

ATC - Maximum tool diameter: 16 mm

ATC - Maximum tool length: 40 mm

ATC DIRECTION: Bi-Directional

XLMILL


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Tooling Package 1 No. Collet Chuck BT30/A45 RD25 with Pull Stud1 No. Collet Chuck BT 30/A45 RD16 with Pull Stud

RD25 Collets Dia 5,6,8,10,12,16mm (each 1 No.)

RD16 Collets Dia 3,4,5mm (each 1 No.)

2 lipped carbide slot mill for facing shank dia 16mm

Clamping kit set

Set of HSS End Mills Dia 5, 6, 6, 6, 8 mm (each 1 No.)

Set of HSS End Mills Dia 10, 12, 16mm (each 1 No.)

HSS Slot Drills Dia 5, 6, 6, 6, 8mm (each 1 No)

HSS Slot Drills Dia 10,12,16mm (each 1 No.)

Training Skills Identification of the Components of the CNC System

Discussion on Programming Elements

Discussion on Industry Standard ISO G and M Codes

Discussion on Various Tools to be used in a CNC Milling Operation

Study on Process Planning

Discussion on Program Zero and Offset definition

Preparation of CNC Programs using CNC Milling Machines

Discussion on Various Machining Cycles used in CNC Milling

Programming

General machine Maintenance

Exercises Profile Milling Program.

Sub Program Techniques.

Mirroring Programming Concepts.

Pocket Milling Programs.

Program on Various Drilling Cycles.

Drilling on defined Coordinates.

Drilling on PCD using Trigonometric Functions.

Drilling on PCD using Rotation Command.

Scaling Program using G51 Command.


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MTAB XLTURN- 2 axes didactic CNC Lathe

XLTURN is a 45 degree CNC slant bed lathe with Fanuc emulated control for

programming. The Machine comes with a PC based industrial Fanuc emulated

control panel with advanced digital graphics simulation, as well as options for

other controls. XLTurn is capable of cutting multiple materials such as plastic,

acrylic, aluminium, brass. It has an 8 station programmable tool turret. The bed

type is slant with 45 degree angle. The distance between centres is 210mm.

The spindle capacity is 1HP. It is driven by Direct Numerical Control from an

external Micro Computer (PC), programmed using ISO format, with facility for

proving programs using tool path graphics. XLTurn comes with CNC Trainsoftware which simulates all major CNC Programming functions and facilities

used on Industrial controller. The machine has FMS accessories that will make

it FMS/ CIM compatible and controllable with FMS/ CIM Software, including

remote viewing of operation status.

Programmable Turret 8 station programmable turret

Bed Type 45 degrees slant bed

Distance Between Centres 210mm

Travel X Axis 80mm

Travel Z Axis 120mm

Spindle Nose taper MT3

Spindle motor 1 HP

Spindle bore size 20mm

Feedrate 0-1000 mm/mm

Programmable Spindle Speed 150-3000 RPM

CNC Simulation Software CNC Train has multiple Fanuc and Heidenhain controls options available. It has

2D and 3D graphical simulation of workpiece, tool and machining operations.

Other Features: Links to CAD / CAM Software, RS 232 link, 3 Jaw Self Centring chuck, central

lubrication system

CNC Control Description PC Based 2 axis continuous pathLubrication System Single shot centralized lubrication system

Tail Stock Tailstock base stroke: 150mm

Quill stroke: 40mm

Quill diameter: 26mm

Tailstock taper: MT2

FMS Accessories Automatic Door

Pneumatic chuck of diameter 110mm

Work bench

XLTURN


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Tooling package Tooling Package includes:Set of 5 external turning carbide tool holders with inserts (1 No Turning &

Facing Tool holders, 3 Nos Copy Turning Tool Holder ( LH, RH, N), 1No.

Threading Tool Holder - 1set

Set of 3 Internal boring carbide tool holders with inserts (2 boring bars + 1

Internal threading )

Centre drill dia shank dia 8mm

Twist Drill dia 6,8,10 & 12mm

100mm Dia 3jaw self centring chuck

Training Skills Training Skills include:

Identification of the Components of the CNC System

Discussion on Programming Elements Discussion on Industry Standard ISO G and M Codes

Discussion on Various Tools to be used in a CNC Turning Operation

Study on Process Planning

Discussion on Program Zero and Offset definition

Preparation of CNC Programs using CNC Turning Machines

Discussion on Various Machining Cycles used in CNC Turning

Programming

General machine Maintenance

Exercises Some of the standalone & practical exercises for the training system are as

follows:

Simple Turning Program.

Facing Program. Taper Turning Program.

Turning using G90 Cycle.

Facing using G94 Cycle.

Multiple Turning Program using G71 Cycle.

Multiple Facing Program using G72 Cycle.

Grooving Program using G75 Cycle.

Multiple Threading Program using G76 Cycle.

Drilling Program using G74 Cycle.

Internal Turning (Boring Operation) using Cycles.

Internal Threading Cycles.


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Sistema Flexvel de Manufatura que possibilita o estudo e aprendizado dos conceitos deautomao de manufatura, dos equipamentos utilizados no manuseio dos materiais e nausinagem de peas utilizando controle CNC de diferentes padres bem como possibilita asimulao do sistema e tambm a usinagem simulada.

Os vrios equipamentos do sistema so plenamente capazes de serem integrados em umaunidade funcional e so controlveis tanto online como off-line usando o software de supervisoFMS / CIM que tambm permite a visualizao remota do status da operao.

O sistema formado pelos seguintes componentes.

1. Torno CNC

2. Dispositivo para carga e descarga de peas no Torno

3. Centro de usinagem CNC

4. Rob de braos articulados

5. Sistema de armazenamento automatizado

6. Sistema de transporte linear7. Licena de software de simulao, configurao e controle do sistema FMS / CIM

8. Licenas de software de simulao e controle de usinagem em torno e centro de usinagemcom CNC padro Fanuc, HeidenHain e Siemens

9. Conjunto de ferramentas e acessrios

DLB MTFMS-1


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1. Torno CNC

O torno com controlador CNC baseado em PC industrial com simulao grfica digital e opespara vrios padres de controle. O torno possibilita o corte de vrios materiais, tais como plstico,acrlico, alumnio e lato. Tem uma estao de troca automtica de ferramentas que podeacomodar at 8 ferramentas. do tipo mesa inclinada com ngulo de 45 graus. A distncia entreos centros 210 milmetros. A capacidade do fuso 1HP. dirigido por controle numrico diretode um computador externo Micro (PC), programado usando o formato ISO, com facilidade parautilizar programas que utilizam grficos caminho da ferramenta. O torno vem com software CNC

trem que simula todas as principais funes de programao CNC e instalaes utilizados nocontrole industrial. A mquina tem acessrios FMS que ir torn-lo FMS / CIM compatvel econtrolvel com FMS / CIM Software, incluindo a visualizao remota do estado de operaes.

2. Dispositivo para carga e descarga de peas no Torno

Para trabalhar em conjunto com torno fornecido um brao com dois eixos para carga /descarga e manipulao de peas. Ele integrado com a mquina, um manipuladorpneumtico capaz de carregar a partir de um lingote no mandril e vice-versa.Capacidades dos 2 Eixos:

A)-Movimento do ombro: Rotatrio de 0 a 150 graus, combinado com rotao de 90 grausdo pulso. B)-Incluso de componentes: Chuck / Pallet (25 mm) C)-Capacidade: 100 gramas D)-Tipo do controlador: Controlador de Clula

3. Centro de Usinagem CNC

O centro de usinagem de 3 eixos emulando o CNC Fanuc. A mquina vem com um PCindustrial emulando painel de controle Fanuc com simulao grfica digital, bem como opespara outros controles. A freza capaz de cortar vrios materiais, tais como plstico, acrlico,alumnio, lato. Ele tem uma estao de 6 trocas automticas de ferramentas. A distncia entre onariz do fuso e tampo da mesa de 70 185 milmetros. A capacidade do fuso 0.5HP. A freza conduzido por controle numrico direto de um computador externo Micro (PC), programadousando o formato ISO, com facilidade para provar programas que utilizam grficos caminho daferramenta. A freza vem com software CNC trem que simula todas as principais funes deprogramao CNC e instalaes utilizados no controle industrial. A mquina tem acessrios FMSque ir torn-lo FMS / CIM compatvel e controlvel com FMS / CIM Software, incluindo avisualizao remota do estado de operaes.


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4. Rob de braos articulados com 6 eixos (Aristo)

O Aristo um rob didtico que possibilita o aprendizado relativo movimentao simultnea deseus seis eixos utilizando uma linguagem de programao parecida com o C++. Esseaprendizado permite desenvolver programas operativos utilizados na indstria, como por exemplo,colocao de cola, eliminao de rebarbas e/ou desenhar figuras em perfis complicadosgeometricamente.

O Aristo possui seis eixos de movimentao e uma garra que acionada pneumaticamente.

O Aristo vai acompanhado com o seu prprio controlador, com fonte de alimentao prpria, epode ser utilizado atravs de um PC, e ao ser conectado permitir comandar os seis motores queprovidenciam a movimentao simultnea de seus eixos.


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PROGRAMAO

A programao do Aristo parecida com a linguagem C ou C++, que inclui o comando Loop eutiliza operadores condicionais como: IF, JUMP e LABEL.

Exemplo de programa:

SPEED 50LET S = 0

LABEL AJOINT A1 10.98 A2 -68.96 A3 70.70 A4 0.00 A5 -88.20 A6 263.46ADD S = S + 1IF S < 17 JUMP A

A instruo JOINTprovidencia o deslocamento dos 6 eixos (de A1 a A6), com o comando Editpode-se duplicar/modificar as linhas do programa existente e a operao Teachpermite oaprendizado das posies atuais dos seis eixos.


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A rea de programao (Program Window) permite escrever o programa de modo simples edireto. Ver quadro seguinte.

Comandos para utilizao do Rob1-Comandos de movimentos: JOINT, PTP, LINE, CIRCLE, SPLINE, HOME, WAIT, SPEED

2- Comandos de fluxos: JUMP, LABEL, IF, LET,

3-Comandos Miscellaneous: GRIPPER, ADD, SUB, MUL, DIV, REMARK

Aplicaes

Carga de mquinas operatrizes; Pick and Place; Montagem de kit; Operao de colagem; Operao de solda; Operao de pintura.

ESPECIFICAES TECNICAS

Numero de Eixos: 6; Altura: 522 mm; Atuador nas Junes: Servo Motor com Encoders; Junes: com fusos;


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Motores: Da Cintura = A1 = 340 Graus com transmisso com eixo sem fim; Do Ombro = A2 = 45 Graus com transmisso a fuso; Do Cotovelo = A3 = 45 Graus (depende do ombro) com transmisso a fuso; Do Pulso = A4 = 340 Graus com transmisso a correia; Do Passo = A5 = 180 Graus com transmisso a correia; Do Giro = A6 = 340 Graus com transmisso a correia;

Software de controle: linguagem prpria de rob especialmente desenvolvida; Aprendizado: off-line com programao tipojoint-spacee coordenadas espaciais; Percurso: ponto a ponto, contnuo, linear e circular com interpolao Sensores: sensores tipo home por cada eixo e limitadores por software; Compensao da gravidade: 100% (Non-back drivable ball screw); Peso da pea: 2,5 kg Repetibilidade: 0.3 mm; Alcance horizontal: 654 mm; Velocidade: 0.2 m/s; Realimentao de posicionamento: Optical Encoder(HP; 2 fases; 500 PPR); Temperatura de operao: 18 C at 40 C; Aplicao: Pick and Place(Palletizing, Stacking); Garra: Tipo Angular com operao pneumtica (Desconectvel)

5. Sistema de armazenamento automatizado de Material (ASRS)

Este sistema de tratamento automatizado de material com armazenagem e recuperao (ASRS) consisteem 18 clulas (6 linhas x 3 colunas) e forma um quadro com base no piso. Ele constitudo por um braopneumtico que empurra e puxa os palets a partir da sua clula de localizao. O quadro varrido noseixos X e Y por cintos e servo motores AC com o ajudo de um micro controlador. O ASRS fornecido comuma caixa de comandos, (homing, jogging, auto-aprendizado para posicionamento automatico e execuomanual de armazenamento/recuperao). O quadro de perfil de alumnio anodizado. Os eixos X, Y, Zesto equipados com guias lineares para deslocamento suave. O ASRS tem uma estao de transfernciapara receber palete que vem da plataforma (ou de transportador ou de veculo guiado automticamente). Aaltura de transferncia ajustvel para o dispositivo ser utilizado. O ASRS tem a funo de emular oarmazenamento e recupero de peas normalmente utilizadas em aplicao industriais.

6. Sistema de transporte linear de peas

O transportador linear usado para a transferncia de peas do ASRS para o torno e a freza emmovimentos de ida e volta. Os braos de carga / descarga do torno e do centro de usinagem pegam apea do palete do transportador linear, a usinam e depois a descarregam de volta no palete. Uma vez quetodas as operaes de usinagem so feitas, o transportador de transporte linear pode posicionar o paletepara armazenamento em ASRS. Estudantes pode fazer uso da presente kit para controlar o movimentolinear do palete em relao posio de referencia adquirindo a capacitao nas vrias aplicaesutilizando controle de posicionamentos com sensor.


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7. Licena de software de simulao, configurao e controle do sistema FMS / CIM

O Software de Simulao CIM foi projetado para configurar e controlar o sistema FMS / CIM. O softwaremostra ao usurio os dispositivos disponiveis, anima a execuo para dar aos usurios uma melhorcompreenso da forma operacional na tela virtual. O software funciona off-line e online. O software podeser usado para configurar os drivers dos dispositivos, os modos, os temas, as placas de IO , asconfiguraes de usurio. O configurador permite projetar o layout de cho da fbrica, planejar osprocessos, determinar as sequncias entre outros. O software permite tambm a visualizao remota doestado do sistema FMS / CIM.

8. 10 licenas de software de simulao e controle de usinagem em torno e centro de usinagem comCNC padro Fanuc, HeidenHain e Siemens

Estes software abrange todos os aspectos dos Controles numricos incluindo set-up e programao MDI(Manual Data Input) e oferece simulao 2D e 3D para cdigo de usinagem das maquinas de 2 e 3 eixos. Aprograma pode ser escrito/editado com o Windows Editor ou diretamente na Tela de Operao emulando oCNC original . O software tem grficos duplo, grficos do percurso de ferramenta e grficos 3D. Alm dissoele est habilitado a suportar controles mltiplos e vrios modos de sada para CNC. Usando as telasvirtuais de controle, os alunos podem praticar programao reais e utiliza-los para trabalhar na mquina eusinar peas reais. As caratersticas principais so:

Opes avanadas de grficos para caminho de ferramenta, Visualizao 3D com painel devisualizao, simulao

Painel MDI Virtual com padro e caractersticas industriais Barras de controle de velocidade Grficas para sadas CAM com muitos movimentos curtos Painel de Controle Individual e janela de exibio CNC para simulao de programas CNC Caixa com Automatico, Manual, Edio, Referencia, Rpido, Datum e modos de controle Controle de textura / cor configurvel, Janela de Ferramentas de fcil utilizao com a seleo de ferramenta e off-set de

comprimento da ferramenta, biblioteca fn. com auto compensao Modo de processador avanado compatvel com vrios sistemas de controle Comunicao flexvel com a mquina e dispositivos externos usando RS232, LAN, disco Verificao e simulao do desempenho real de um sistema CNC A Simulao pode ser acessada tanto off-line como on-line Gerao automtica de sintaxe para a codificao com o editor de programa

Simulao virtual animada com 99 configuraes de Corretores de offset de ferramentas Teclado no ecr de programao para alimentar cdigos G / M Cdigos Conversor de Programa para converter outros cdigos G / M Painel MDI para executar comandos instantaneamente e com integrao com a mquina

CNC Opo de impresso para tirar cpia impressa do programa Seleo de ferramentas para usinagem de materiais diversos

9. Conjunto de ferramentas e acessrios

Documents

Catálogo de Sistemas MTAB