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Expertise & Service Australia’s largest distributor of bearings, power transmission and engineered solutions THE ALTERNATIVE TO REPLACEMENT BEARING & HOUSING REFURBISHMENT

CBC Bearing Housing Refurbishment

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CBC Australia offers bearing and housing refurbishment to our customer, to help with environmental impacts, cost savings and giving your bearings a second life.

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Page 1: CBC Bearing Housing Refurbishment

Expertise & Service

Australia’s largest distributor of bearings, power transmission and engineered solutions

THE ALTERNATIVE TO REPLACEMENT

BEARING & HOUSING REFURBISHMENT

Page 2: CBC Bearing Housing Refurbishment

REFURBISHMENTSOLUTIONS

STANDARD AND SPECIAL HOUSINGSStandard and special units can be expensive to replace or, as is common in Australia, the OEM is no longer in business or the part is superseded. Long delivery times can also be an issue. Refurbishment is a very cost-effective option.

• Bearing seat bore diameter dimensions checked to ensure they are within bearing manufacturer’s tolerance, ovality and taper

• Based on degree of non-conformance bearing seats are re-machined, polished and finished

• Housings painted to CBC’s standard paint colours – Cast Iron (Grey), SG iron (Orange), Steel (Black). Special finishes available on request.

• Machined surfaces treated with rust preventative

• Purpose built crates/cases for long term or outside storage

• Refurbishment is cost-effective for units larger than 200mm shaft diameter

ASSEMBLIES• Support roller assemblies, shaft and wheel assemblies

• Includes all components such as bearings, seals, circlips

• Assembly and lubrication to OEM specifications

• Purpose built crates/cases for long term or outside storage

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Page 3: CBC Bearing Housing Refurbishment

WHY REFURBISH BEARINGS?Refurbishment is a well established, reliable and cost effective method of extending bearing life.

• Less than 10% of bearings in heavy industrial applications reach their design life

• Correctly refurbished bearings provide a second or even third life cycle

• The cost of a refurbished bearing is up to 75% less than a replacement

• Turnaround time for refurbishment is around four to six weeks

• Refurbishment can return used and damaged bearings to a condition where they are fit for ongoing, reliable service

• Fewer raw materials and less energy are required to refurbish rather than to manufacture new

• Refurbishment is carried out by qualified and experienced bearing engineers

WHAT KINDS OF DAMAGE CAN BE REPAIRED?• Fretting

• Scuffing

• Staining

• Wear

• Brinelling

• Spalling

• Corrosion

• Cracks

• Heat checks

• Debris denting

BEARING REFURBISHMENT SOLUTIONSCBC Australia’s experienced engineers will help to identify the type of damage, determine the root-cause where practical and consult with our experts to recommend an appropriate refurbishment solution.

A bearing may be repaired on site or sent to an authorised refurbishment facility, depending on the extent of the damage.

RECERTIFICATIONSuitable for unused, long term and poorly stored bearings.• Inspection• Cleaning• Relubrication• Custom engineered protection and packaging for

long-term storage• Job report and a quotation for further work

where required

RECONDITIONING• Inspection• Cleaning• Repair of moderate surface damage to raceways

rollers, rolling elements, cage and external surfaces• Measurement and confirmation of radial internal

clearance, OD and bore diameter• Custom engineered protection and packaging for

long-term storage

REMANUFACTURING• Inspection• Cleaning• Precision grinding of raceways• Manufacture of new rolling elements and other

components as required• Measurement and confirmation of radial internal

clearance, OD and bore diameter• Custom engineered protection and packaging for

long-term storage

Page 4: CBC Bearing Housing Refurbishment

SLEWING RING RECERTIFICATIONCBC’s Slewing Ring Recertification service includes:

• Bearing inspection and reporting services• Bearing wear measurement and reporting• Long term storage treatment and vacuum packing• Bearing installation on-site services

POWER TRANSMISSION REFURBISHMENT• Couplings• Hydraulic Nuts• Shrink Discs• Gears • Sprag Clutches• Used or new long term/poorly stored components can be repaired• Purpose built crates/cases for long term or outside storage

TENSION LEVELER BEARINGS REFURBISHMENT• All brands, types and sizes• ODs precision ground to OEM tolerances and profiles• Internal components are cleaned, inspected for damage and

replaced where possible • All seals are replaced where fitted

BEARING MODIFICATIONSpecial features can be added to new or existing bearing assemblies, including:• OD lubrication grooves and holes• Parallel to tapered bore• Radial Internal clearance can be increased• Slots and keyways• Lifting holes• Other features as required

BEARING RELUBRICATIONBearings are washed, dried and repacked with specialty lubricants for:• High temperature applications• Wash out applications• Chemical applications• Food grade applications

ROTATING EQUIPMENT REFURBISHMENTAll types of rotating equipment can be refurbished, including:• Fluid couplings, Inline housing units and Rotary unions

CUSTOM ENGINEERED BOXES AND CRATESSolid timber boxes made for the safe long term storage and transport of:• Bearings• Power transmission components• Hydraulic nuts

• Monitoring and maintenance equipmentOptions for ISPM-15 export and termite resistant treatments on all boxes

Page 5: CBC Bearing Housing Refurbishment

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CBC Australia partners with expert suppliers to bring you a bearing refurbishment service that is a cost-effective, environmentally responsible alternative to replacement, returning used and damaged bearings to a condition where they are fit for ongoing, reliable service.

CBC Australia also delivers a range of integrated engineering solutions, including:

• Vibration analysis

• Lubrication analysis

• Thermography

• Training - best practice fitting and maintenance

• Bearing relubrication

Page 6: CBC Bearing Housing Refurbishment

NEW SOUTH WALES2/2-4 Tasha PlaceKings Park NSW 2148T 02 9672 1600F 02 9672 1966

QUEENSLAND865 Kingsford Smith DriveEagle Farm QLD 4009T 07 3866 2100F 07 3866 2175

VICTORIA174 Fairbairn RoadSunshine West VIC 3020T 03 9313 2000F 03 9313 2094

SOUTH AUSTRALIA479-481 South RoadRegency Park SA 5010T 08 8348 2100F 08 8348 2188

WESTERN AUSTRALIA387 Victoria RoadMalaga WA 6090T 08 6363 8220F 08 9249 2940

NEWCASTLE4/585 Maitland RoadMayfield West NSW 2304T 02 4968 4000F 02 4968 4040

NORTHERN TERRITORYUnit 4/ Lot 1554 Stuart HwyWinnellie NT 0820 T 08 8984 3558F 08 8984 4852

PT. CBC INDONESIA JAKARTAT +62 21 2922 1400F +62 21 2922 1499

For further information, contact CBC Australia Pty Limited

PT. CBC INDONESIA BALIKPAPANT +62 21 2922 1400F +62 21 2922 1488

www.conbear.com