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One source. One proven solution. CRC-Evans is the industry’s largest manufacturer of pipeline construction equipment. Designed in-house to precise customer specifications, our welding machines, pipe bending equipment, end prep equipment, clamps, padding/crushing equipment, weighting systems, and laybarge equipment have been used to complete more than 60,000 miles of pipeline in more than 100 countries. CRC-Evans builds today’s most comprehensive line of onshore and offshore pipeline construction equipment. All equipment is manufactured within a Quality Management System certified to the internationally recognized ISO 9001:2008 standard and CRC-Evans’ own Quality Policy. For pipe from 22” (559mm) to 36” (914mm). CRC-Evans state-of-the-art bending machines. Outboard cylinder travel is now 68% faster than our standard machine (increase due to improvement to hydraulic system design). Bending cylinder force is now 39% greater than standard machine (due to increased cylinder size and higher pressure rating). A stronger, re-engineered frame offers increased bending capacity. New diesel engine designed for rugged dependability in all weather conditions. New hydraulic system has a larger hydraulic tank and utilizes a hydraulic oil cooler to allow cooler hydraulic oil operating temperatures. Engine and air compressor platform (air compressor optional) are now side-mounted, lowering center of gravity and greatly increasing stability. Stiff back and tongue have been re-engineered to allow for mandrel storage. Optional two-stage pump. Optional Mandrel operation: Pneumatic Mandrel with 3 section valve Hydraulic Wedge Mandrel with 5 section valve Centurion Pipe Bending Machine 22-36CRC-Evans Pipeline Equipment

Centurion Pipe Bending Machine 22-36 - CRC-Evans...Centurion Pipe Bending Machine 22-36 ” CRC-Evans Pipeline Equipment ENGINE Units Mfg CAT-Perkins Model C6.6 Net Power 173/129 hp/kW

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Page 1: Centurion Pipe Bending Machine 22-36 - CRC-Evans...Centurion Pipe Bending Machine 22-36 ” CRC-Evans Pipeline Equipment ENGINE Units Mfg CAT-Perkins Model C6.6 Net Power 173/129 hp/kW

One source. One proven solution.

CRC-Evans is the industry’s largest manufacturer ofpipeline construction equipment. Designed in-house toprecise customer specifications, our welding machines,pipe bending equipment, end prep equipment, clamps,padding/crushing equipment, weighting systems, andlaybarge equipment have been used to complete morethan 60,000 miles of pipeline in more than 100 countries.

CRC-Evans builds today’s most comprehensive line ofonshore and offshore pipeline construction equipment.All equipment is manufactured within a QualityManagement System certified to the internationallyrecognized ISO 9001:2008 standard and CRC-Evans’own Quality Policy.

For pipe from 22” (559mm) to 36” (914mm). CRC-Evansstate-of-the-art bending machines.

Outboard cylinder travel is now 68% faster than ourstandard machine (increase due to improvement tohydraulic system design).

Bending cylinder force is now 39% greater thanstandard machine (due to increased cylinder size andhigher pressure rating).

A stronger, re-engineered frame offers increasedbending capacity.

New diesel engine designed for rugged dependabilityin all weather conditions.

New hydraulic system has a larger hydraulic tankand utilizes a hydraulic oil cooler to allow coolerhydraulic oil operating temperatures.

Engine and air compressor platform (air compressoroptional) are now side-mounted, lowering center ofgravity and greatly increasing stability.

Stiff back and tongue have been re-engineered toallow for mandrel storage.

Optional two-stage pump.

Optional Mandrel operation: Pneumatic Mandrel with 3 section valve Hydraulic Wedge Mandrel with 5 section valve

Centurion Pipe Bending Machine 22-36”

CRC-Evans Pipeline Equipment

Page 2: Centurion Pipe Bending Machine 22-36 - CRC-Evans...Centurion Pipe Bending Machine 22-36 ” CRC-Evans Pipeline Equipment ENGINE Units Mfg CAT-Perkins Model C6.6 Net Power 173/129 hp/kW

ENGINE Units

Mfg CAT-PerkinsModel C6.6Net Power 173/129 hp/kWSpeed 2,200 rpmNo of Cylinders 6Bore x Stroke 4.1x5.0/105x127 inch/mmDisplacement 402/6.6 cu.inch/lFuel Tank Capacity 85/322 gal/l

WINCH Units

Type PlanetaryDrive HydraulicPulling Force 15,000/66 Lbf/kNCable Diamter 0.563/14 inch/mm

ELECTRICAL Units

Voltage 12 VDCNo. Batteries 1Total Rating 190 Amp Hr @ 20 FAlternator 100 Amp Starter 3.3 kW

UNDERCARRIAGE

Type Track 30 ton

HYDRAULIC Units

Pump Type Fixed VolumeMaximum Flow 60/230 gpm/lpmOperating Pressure 3,000/207 psi/BarValve Type ManualNo. Sections 3 or 5Relief Valves 1 for each section

+ 1 main reliefFiltration 10 MicronHyrd. Tank 110/416 gal/l

HYDRAULIC UnitsOutboardBore 9/228 inch/mmStroke 19.25/489 inch/mmQty. 4

InboardBore 7/179 inch/mmStroke 5/127 inch/mmQty. 4

Pin UpBore 6/152 inch/mmStroke 23/584 inch/mmQty. 1

HYDR. MANDREL CONNECTIONS

Qty. 4Size 3/4”

General Data

AIR COMPRESSOR UnitsOutput 29.2/827 acfm/lpmPressure 200/13.6 psi/BarDrive Type Hydraulic

Available with or without air compressor

Control Panel 22-36”

Page 3: Centurion Pipe Bending Machine 22-36 - CRC-Evans...Centurion Pipe Bending Machine 22-36 ” CRC-Evans Pipeline Equipment ENGINE Units Mfg CAT-Perkins Model C6.6 Net Power 173/129 hp/kW

A cell marked with a dash [-] represents the ability tobend up to 2.00 inch thick. For Wall thickness greaterthan shown, please contact CRC-Evans.

Figures are recommendations only and do notconstitute a warranty.

All bends shown include the use of CRC-Evansbending mandrels. Figures given are “average” andwill vary due to:

The wall thickness of the pipe. Actual (as opposed to nominal) yield of thepipe.

Skill of the operator handling the bendingmachine and mandrel.

Origin of pipe (pipe mill, plate mill, etc.) andquality of pipe.

Type of die and/or bending set being used (e.g., polyurethane lining or special radius dies).

An unbent end (tangent) is produced at eachend of the pipe where the pipe contacts the stiffback. Normal unbend tangent for PB 22-36 is 6feet.

Notes Bending Tables:

Pipe Bending Data [Metric]

559mm - 914mm (CENTURION) PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS

Based on 85% efficiency and maximum strength.

Pipe Bending Data [Imperial]

22” - 36” (CENTURION) PIPE BENDING DATA - ALL DIMENSIONS IN INCHES

Based on 85% efficiency and maximum strength.

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

mm X52 X60 X65 X70 X80 x100 Degree Arc Radius Max degree per (per meter) (meters) 12 meter joint

559 - - - - - - 2.62 21.95 22.28

610 - - - - - 44.45 2.50 23.16 21.11

660 - - - - - 34.92 2.30 24.99 19.56

711 - - - 44.45 46.71 28.57 2.10 26.82 18.23

762 - 44.45 41.28 40.13 31.75 25.40 2.00 28.96 16.89

813 41.28 38.10 34.92 34.73 30.48 22.23 1.90 29.87 16.37

864 38.10 34.813 31.75 28.57 25.40 19.060 1.80 31.70 15.43

914 31.75 28.57 25.40 24.43 19.05 15.875 1.60 35.05 13.95

NominalMaximum Wall Thickness by Grade Recommended BendPipe OD

inch X52 X60 X65 X70 X80 x100 Degree Arc Radius Max degree per (per foot) (feet) 40 foot joint

22 - - - - - - 0.80 72.00 22.28

24 - - - - - 1.750 0.75 76.00 21.11

26 - - - - - 1.375 0.70 82.00 19.56

28 - - - 1.750 1.500 1.125 0.65 88.00 18.23

30 - 1.750 1.972 1.580 1.250 1.000 0.60 95.00 16.89

32 1.625 1.500 1.375 1.340 1.120 0.875 0.58 98.00 16.37

34 1.500 1.375 1.250 1.125 1.00 0.750 0.55 104.00 15.43

36 1.250 1.125 1.000 0.962 0.750 0.625 0.50 115.00 13.95

Page 4: Centurion Pipe Bending Machine 22-36 - CRC-Evans...Centurion Pipe Bending Machine 22-36 ” CRC-Evans Pipeline Equipment ENGINE Units Mfg CAT-Perkins Model C6.6 Net Power 173/129 hp/kW

17.7 in0.45 m

112.5 in2.86 m

90.1 in2.29 m

292.2 in7.42 m

110.6 in2.81 m

Available at time of manufacture against additional costs.

Power units to customer specifications

Electric motor

Stationary base to replace undercarriage

Dual tires or tracks

Cold weather operating kit (-40°C or F)

Hydraulic-driven air compressor and tank tooperate pneumatic mandrel

Hydraulic-power takeoff for either a plugmandrel or wedge mandrel

Available at time of manufacture against additional costs.

Bending sets for out-of-range pipe

Bending sets for specific coating

Hydraulic-power takeoffs

Options Extra Attachments

Dimensions and Weights

DIMENSIONS Units

Length 292.2/7.42 inch/meterWidth 112.5/2.86 inch/meterHeight 110.6/2.81 inch/meter

WEIGHT Units

Shipping 46,160/20,934 lb/kgOperating 47,160/21,387 lb/kg

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100Netherlands: +31-36-711-7500 • www.crc-evans.com

! DisclaimerAlthough great care has been taken in compiling the informationcontained in this catalogue, CRC-Evans does not acceptresponsibility for the consequences of any errors, nor for the effectsof any subsequent changes made by the various sources of data.

Dimensions and weights provided for reference only. Dimensions,specifications and weights can vary depending upon finalconfiguration of the equipment. Please contact CRC-Evans toconfirm final weights and dimensions prior to shipment.