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UNCONTROLLED IF PRINTED 13-1 ADF Force Extraction Cleaning Manual CHAPTER 13 CLEANING INSTRUCTIONS – M113 13.1 This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this chapter. 13.2 M113’s are very complex pieces of machinery. While all contamination and BRM must be removed, the main areas of concern are: a. external areas; b. light assembly; c. radiator; d. radiator housing; e. power pack; f. internal areas; g. driver’s crash pad; h. driver’s crash pad removed; i. tracks, rollers and track frame; and j. camouflage nets. 13.3 All points are not specific to all M113’s. External Areas 13.4 The cleaning instructions for the M113’s external areas, as illustrated in Figures 13-1 to 13- 5, include the points detailed in Table 13-1. Figure 13-1: M113’s External Areas

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CHAPTER 13

CLEANING INSTRUCTIONS – M113

13.1 This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this chapter.

13.2 M113’s are very complex pieces of machinery. While all contamination and BRM must be removed, the main areas of concern are:

a. external areas;

b. light assembly;

c. radiator;

d. radiator housing;

e. power pack;

f. internal areas;

g. driver’s crash pad;

h. driver’s crash pad removed;

i. tracks, rollers and track frame; and

j. camouflage nets.

13.3 All points are not specific to all M113’s.

External Areas

13.4 The cleaning instructions for the M113’s external areas, as illustrated in Figures 13-1 to 13-5, include the points detailed in Table 13-1.

Figure 13-1: M113’s External Areas

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Figure 13-2: M113’s Indicator Guard

Figure 13-3: M113’s Roof Rack

Figure 13-4: M113’s Jerry Can Bracket

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Figure 13-5: M113’s Roof Hatch

Table13–1: Cleaning Instructions for the M113’s External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES, antenna and gun covers.

2 Remove the power plant grill, remove the radiator and disassemble to facilitate cleaning and inspection to ensure removal of all plant, soil and insect debris.

6.0

3 The wooden trim-vane is to be cleaned and inspected for damage. 0.2

4 Lights are to be cleaned of all soil, plant and insect matter. Damaged lights are to be removed (refer 13-2 above).

5 Remove all track pads and dispose of them. The area under track pad is to be cleaned of all soil, plant and insect matter.

6 Remove the rubber track covers and clean all soil, plant and insect matter. Attention is to be paid to cleaning locating areas on the hull. Damaged track covers are to be inspected to determine the suitability for return to Australia.

7 All damaged rubber road wheels are to be removed. The outer road wheel is to be removed to allow cleaning and inspection.

8 The drive and idle wheels are to be cleaned of all soil, plant and insect matter.

9 Remove the ventilation fan filter elements, in the top of the rear cargo hatch. Clean the filters and housing and ensure they are clear of dust, dirt, plant and insect material.

10 Remove all contents from stowage brackets and stowage compartments, clean and inspect prior to returning.

11 Clean all stowage brackets and stowage compartments (refer Figures 13-4 and 13-5 above).

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Light Assembly

13.5 The cleaning instructions for the M113’s light assembly, as illustrated in Figure 13-6, include the points detailed in Table 13-2.

Figure 13–6: M113’s Light Assembly

Table 13–2: Cleaning Instructions for the M113’s Light Assembly

Serial Comments or Tasks Technical Time (hours)

1 Remove all seed and plant material from between the washer and the locking nut on the cable access points to light assemblies on the front of the M113.

Radiator

13.6 The cleaning instructions for the M113’s radiator, as illustrated in Figure 13-7, include the points detailed in Table 13-3.

Figure 13–7: M113’s Radiator

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Table 13–3: Cleaning Instructions for the M113’s Radiator

Serial Comments or Tasks Technical Time (hours)

1 Remove the radiator. Remove all seed, insect and plant material from between radiator fins by using high-pressure air through a diffused nozzle, high-volume and low-pressure water and, if necessary, heat gun treatment. Remove any debris found in and around the radiator.

1.0

Radiator Housing

13.7 The cleaning instructions for the M113’s radiator housing, as illustrated in Figure 13-8, include the points detailed in Table 13-4.

Figure 13–8: M113’s Radiator Housing

Table 13–4: Cleaning Instructions for the M113’s Radiator Housing

Serial Comments or Tasks Technical Time (hours)

1 Remove the radiator. Remove all seed, insect and plant material from the radiator housing by using high-pressure air, high-volume and low-pressure. Remove any debris found in and around radiator.

Engine/Power Pack

13.8 The cleaning instructions for the M113’s power pack, as illustrated in Figures 13-9 to 13-11, include the points detailed in Table 13-5.

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Figure 13-9: M113’s Engine Bay Access Panel

Figure 13-10: M113’s Power Pack

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Figure 13-11: M113’s Electronic Control Unit

Table 13–5: Cleaning Instructions for the M113’s Power Pack

Serial Comments or Tasks Technical Time (hours)

1 The power pack is to be removed to allow for cleaning and for cleaning of the engine bay (refer Figures 13-10)

10.0

2 Ensure any engine openings/breathers are taped or plugged to stop ingress of water.

Ensure the starter motor and alternator are covered and taped to stop ingress of water.

Do not direct high-pressure water jets at any of the engine openings/breathers, or at any of the electrical/electronic components.

3 Clean the engine compartment to ensure they are free of dust, built-up dirt and grease, insect and plant material. Ensure that the exhaust and hose connections are taped prior to cleaning.

Internal Areas

13.9 The cleaning instructions for the M113, internal areas, as illustrated in Figures 13-12 and 13-13, include the points detailed in Table 13-6.

Figure 13–12: M113’s Internal Areas

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Figure 13–13: M113’s Internal Under Refurbishment

Table 13–6: Cleaning Instructions for the M113’s Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove the floor including plates under driver’s seat. Wash out the floor well area, paying attention to the torsion bar areas, cable and ledges where debris can become lodged.

2 Pay particular attention to the hollow sponsons (torsion bars are anchored to the sponsons on both sides of the vehicle) and ensure this area is flushed with water until the water exiting is clear of foreign material.

3 Remove the batteries and clean the battery box.

Driver’s Crash Pad

13.10 The cleaning instructions for the M113’s driver’s crash pad, as illustrated in Figure 13-14, include the points detailed in Table 13-7.

Figure 13–14: M113’s Driver’s Crash Pad

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Table 13–7: Cleaning Instructions for the M113’s Driver’s Crash Pad

Serial Comments or Tasks Technical Time (hours)

1 Remove the driver’s crash pad to facilitate cleaning.

Driver’s Crash Pad Removed

13.11 The cleaning instructions for the M113’s driver’s crash pad removed, as illustrated in Figure 13-15, include the points detailed in Table 13-8.

Figure 13–15: M113’s Driver’s Crash Pad Removed

Table 13–8: Cleaning Instructions for the M113’s Driver’s Crash Pad, Removed

Serial Comments or Tasks Technical Time (hours)

1 Clean all soil, insect and plant material.

Tracks, Rollers and Track Frame

13.12 The cleaning instructions for an M113’s tracks, rollers and track frame, as illustrated in Figures 13-16 to 13-19, include the points detailed in Table 13-9.

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Figure 13–16: M113’s Forward Rollers and Tracks

Figure 13–17: M113’s Driver’s Roller Set with Track removed

Figure 13–18: M113’s Roller Set

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Figure 13–19: M113’s Roller and Suspension

Table 13–9: Cleaning Instructions for the M113’s Tracks, Rollers and Track Frame

Serial Comments or Tasks Technical Time (hours)

1. Stone / Rock guards (if present) must be removed to allow cleaning and inspection access to inside track frames.

2. Remove all other non-affixed panels to allow cleaning and inspection.

3. Once rock guards have been removed, check where bolts attach to frame as it may be a hollow cavity, which requires flushing.

4. Remove bearing covers (only on Cat & models).

5. Rollers – each countersunk bolt hole must be individually cleaned.

6. Remove Track guides (below rollers), if present and clean.

7. Roll tracks – one revolution required to check cleanliness of each track pad & countersunk bolts on rollers and idler wheels

8. Clean the track spring adjuster inside track frame.

9. Clean all internal ledges and hollow cavities inside track frames. …

10. Carrier rollers above tracks – can have hollow vertical support structure, which requires cleaning.

Camouflage Nets

13.13 The cleaning instructions for camouflage nets include the points detailed in Table 13-10.

13–10: Cleaning Instructions for Camouflage Nets

Serial Comments or Tasks Technical Time (hours)

1 Removal of grass and debris may be achieved by use of a petrol powered blower/vacuum in the first instance, use of water should be avoided.

2 Heavily soiled camouflage nets may require further scrubbing and a dip in an approved detergent/ disinfectant (one in 20 solution). This has

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Serial Comments or Tasks Technical Time (hours)

been achieved in the past by using trailers with required additive.

3 Depending on the degree of contamination and diligence in the cleaning process, camouflage nets may require three or more trailer dips to achieve the required DA clearance.

4 Drying is to be achieved by hanging the camouflage net so that it does not come into contact with the ground.

5 Nets are to be inspected to ensure that all plant material is removed.

6 Camouflage poles are to be brushed or swept clean; and metal joiners are to be removed, cleaned and inspected.

Annexes:

A. Cleaning Instructions – Armoured Personnel Carrier (M113AS4 APC)

B. Cleaning Instructions – Armoured Fitters (M113AS4 AF)

C. Cleaning Instructions – Armoured Recovery Vehicle Light (M806AS4 ARVL)

D. Cleaning Instructions – Armoured Ambulance (M577AS3 AA)

E. Cleaning Instructions – Armoured Mortar (M125AS3 AM)

F. Cleaning Instructions – Armoured Command Vehicle (M577AS3 ACV)

G. Cleaning Instructions – Armoured Logistic Vehicle (M113AS4 ALV)

H. Cleaning Instructions – Armoured Tracked Load Carrier (M548A1 TLC)

I. Cleaning Checklist - M113

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ANNEX A TO CHAPTER 13

CLEANING INSTRUCTIONS – M113AS4 ARMOURED

PERSONNEL CARRIER (APC)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M113 Personnel Carrier’s external areas, as illustrated in Figure 13A-1, include the points detailed in Table 13A-1.

Figure 13A-1: M113 Personnel Carrier’s External Areas

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Table 13A-1: Cleaning Instructions for the M113 Personnel Carrier’s External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES, antenna and gun covers.

2 Refer to Chapter 13 for detailed cleaning guidelines.

Internal Areas

4. The cleaning instructions for the M113 Personnel Carrier’s rear internal areas, as illustrated in Figure 13A-2, include the points detailed in Table 13A-2.

Figure 13A-2: M113 Personnel Carrier’s Control Turret

Figure 13A-2: M113 Personnel Carrier’s Internal Areas

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Figure 13A-3: M113 Personnel Carrier’s Internal Areas Refurbished

Figure 13A-4: M113 Personnel Carrier’s Turret

Figure 13A-5: M113 Personnel Carrier’s Drivers Compartment and Controls

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Table13A–2: Cleaning Instructions for the M113AS4’s Personnel Carrier’s Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES from within the vehicle.

2 Clean all stowage compartments and storage shelves.

3 Remove all floor mats and clean floor surface.

4 More detailed cleaning instructions for these vehicles are to be advised.

5 Refer to Chapter 13 for detailed cleaning guidelines.

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ANNEX B TO CHAPTER 13

CLEANING INSTRUCTIONS – M113AS4 ARMOURED FITTERS

VEHICLE (AF)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M113AS4 Armoured Fitters external areas, as illustrated in Figures 13B-1 and 13B-2, include the points detailed in Table 13B-1.

Figure 13B-1: Refit (Upper) and Original (Lower) M113AS4 Armoured Fitters External Areas

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Figure 13B-2: Refit M113AS4 Armoured Fitters Roof Stowage Areas

Figure 13B-3: Original M113AS4 Armoured Fitters Roof Stowage Areas

Figure 13B-4: Original M113AS4 Armoured Fitters Turret and Hydraulic Entry Points

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Table 13B-1: Cleaning Instructions for the M113AS4 Armoured Fitters External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES, antenna and gun covers.

2 Refer to Chapter 13 for detailed cleaning guidelines. 6.0

Hydraulics/Hoist

4. The specific cleaning instructions for M113AS4 Armoured Fitters Hydraulics, illustrated in Figures 13B-3 to 13B-6, include those points detailed in Table 13B-2.

Figure 13B-5: Refit M113AS4 Armoured Fitters Hydraulic Hoist Pivot

Figure 13B-6: Refit M113AS4 Armoured Fitters Hydraulic Hoist Boom

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Figure 13B-7: Refit M113AS4 Armoured Fitters Hydraulic Hoist Cable Reel

Figure 13B-8: Refit M113AS4 Armoured Fitters Hydraulic Hoist Head

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Figure 13B-9: Original M113AS4 Armoured Fitters Hydraulic Hoist Head

Figure 13B-10: Original M113AS4 Armoured Fitters Hydraulic Hoist Left Side

Figure 13B-11: Original M113AS4 Armoured Fitters Hydraulic Hoist Right Side

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Table 13B-2: Cleaning Instructions for the M113AS4 Armoured Fitters Hydraulics/Hoist Hydraulics

Serial Comments or Tasks Technical Time (hours)

1 Lifting rams are to be fully extended and cleaned. 1.0

2 The hydraulic area is to be cleaned of all grease and oil to ensure there is no soil, plant or insect matter. Lightly regrease working surface only after inspection.

1.5

3 The hydraulic control areas are to be either hand wiped or air-cleaned unless under the supervision of a qualified technician

4 Check under all hydraulic looming for cleanliness

5 All electrical and hydraulic lines are to be separated and all grease and soil debris cleaned from in between them.

Rear Internal Areas

5. The cleaning instructions for the M113’s rear internal areas, as illustrated in Figures 13B-7 to 13B9, include the points detailed in Table 13B-3.

Figure 13B-12: Refit M113AS4 Refit Armoured Fitters Rear Area

CAUTION HYDRAULIC COMPONENTS

Do not use high pressure water or steam to clean the hydraulics or hydraulic control areas unless under the supervision of a qualified

technician

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Figure 13B-13: Original M113AS4 Refit Armoured Fitters Rear Area

Figure 13B-14: Refit M113AS4 Armoured Fitters Internal Areas Right-hand Side

Figure 13B-15: Refit M113AS4 Armoured Fitters Internal Areas Left-hand Side

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Figure 13B-16: Original M113AS4 Armoured Fitters Hoist Control Panel

Figure 13B-17: Original M113AS4 Armoured Fitters Internal Hoist Fittings

Table13B–3: Cleaning Instructions for the M113AS4’s Armoured Fitters Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES from within the vehicle.

2 Clean all stowage compartments and storage shelves.

3 Remove all floor mats and clean floor surface.

4 More detailed cleaning instructions for these vehicles are to be advised.

5 Refer to Chapter 13 for detailed cleaning guidelines.

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ANNEX C TO CHAPTER 13

CLEANING INSTRUCTIONS – M806AS4 ARMOURED RECOVERY

VEHICLE LIGHT (ARVL)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M806AS4 Armoured Recovery Vehicle Light external areas, as illustrated in Figure 13C-1, include the points detailed in Table 13C-1.

Figure 13C-1: M806AS4 Armoured Recovery Vehicle Light External Areas

Table 13C-1: Cleaning Instructions for the M806AS4 Armoured Recovery Vehicle Light External Areas

Serial Comments or Tasks Technical Time (hours)

1 Refer to Chapter 13 for cleaning guidelines

Rear Internal Areas

4. The cleaning instructions for the M113’s rear internal areas, as illustrated in Figures 13C-3 to 13C-6, include the points detailed in Table 13C-2.

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Figure 13C-2: M806AS4 Armoured Recovery Vehicle Light Rear

Figure 13C-3: M806AS4 Armoured Recovery Vehicle Rear

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Figure 13C-4: M806AS4 Armoured Recovery Vehicle Light Winch

Figure 13C-5: M806AS4 Armoured Recovery Vehicle Light Internal Areas Right-hand Side

Figure 13C-6: M806AS4 Armoured Recovery Vehicle Light Internal Areas Left-hand Side

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Figure 13C-7: M806AS4 Armoured Recovery Vehicle Recovery Boom

Table13C–2: Cleaning Instructions for the M806AS4’s Armoured Recovery Vehicle Light Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES from inside the vehicle.

2 The winch is to be extended to full length and subject to a high-pressure water clean using degreaser, if required, to remove all soil, plant and insect matter.

1.0

3 The winch drum is also to be degreased and subject to a high-pressure water clean

4 All winch ropes, wire ropes and slings are to be re-oiled after inspection. An application of a protective covering (plastic bag) may be required to protect the refurbished ropes and cables

5 The hydraulic area is to be cleaned of all grease and oil to ensure there is no soil, plant or insect matter. Regrease lightly after inspection to working surface only.

1.5

6 The hydraulic control areas are to be either hand wiped or air-cleaned unless under the supervision of a qualified technician

7 Check under all hydraulic looming for cleanliness

8 All electrical and hydraulic lines are to be separated and all grease and soil debris cleaned from in between them.

9 More detailed cleaning instructions for these vehicles are to be advised.

10 Refer to Chapter 13 for cleaning guidelines

CAUTION HYDRAULIC COMPONENTS

Do not use high pressure water or steam to clean the hydraulics or hydraulic control areas unless under the supervision of a qualified technician

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ANNEX D TO CHAPTER 13

CLEANING INSTRUCTIONS – M577AS3 ARMOURED

AMBULANCE (AA)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M577AS3 Ambulance external areas, as illustrated in Figure 13D-1, include the points detailed in Table 13D-1.

Figure 13D-1: M577AS3 Ambulance External Areas

Table 13D-1: Cleaning Instructions for the M577AS3 Ambulance External Areas

Serial Comments or Tasks Technical

Time (hours)

1 Remove all CES and individually clean. Consider not refitting until after DA inspection of the vehicle.

2 Refer to Chapter 13 for detailed cleaning guidelines.

Internal Areas

4. The cleaning instructions for the M577AS3 Ambulance internal areas include the points detailed in Table 13D-2.

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Table 13D-2: Cleaning Instructions for the M577AS3 Ambulance Internal Areas

Serial Comments or Tasks Technical

Time (hours)

1 Remove all CES and individually clean. Consider not refitting until after DA inspection of the vehicle.

2 Remove all light lenses and covers to ensure there is no seed, soil or insect debris. Dispose of damaged lights and lenses.

3 Remove cushions from the bench-seats in the rear of the cabin and inspect and clean. Damaged seat cushions are to be disposed of.

4 Clean bare seat benches and extension arms.

5 Clean bench-seat tie up straps and ensure they are free of BRM.

6 All stowage compartments, toolboxes and bins are to be emptied and brushed, air-blown and wiped clean. All rubber seals are to be checked and cleaned.

7 Clean ceiling, floor and the rear of front seat.

8 Clean under the rubber dust and weather seals (remove if required) on the module toolboxes and ensure there is no seed, soil or insect material.

Critically inspect the rubber dust and weather seals to ensure they are not damaged in any way. Any damaged seals should be disposed of.

9 More detailed cleaning instructions for these vehicles are to be advised.

10 Refer to Chapter 13 for detailed cleaning guidelines.

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ANNEX E TO CHAPTER 13

CLEANING INSTRUCTIONS – M125AS3 ARMOURED MORTAR

VEHICLE (AM)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M125AS3’s external areas, as illustrated in Figure 13E-1, include the points detailed in Table 13E-1.

Figure 13E-1: M125AS3’s External Areas

Table 13E-1: Cleaning Instructions for the M125AS3’s External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES.

2 Refer to Chapter 13 for detailed cleaning guidelines. 6.0

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Internal Areas

4. The cleaning instructions for the M125AS3’s internal areas include the points detailed in Table 13E-2.

Table 13E-2: Cleaning Instructions for the M125AS3’s Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Cleaning instructions for these vehicles are to be advised. 6.0

2 More detailed cleaning instructions for these vehicles are to be advised.

3 Refer to Chapter 13 for detailed cleaning guidelines.

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ANNEX F TO CHAPTER 13

CLEANING INSTRUCTIONS – M577AS3 ARMOURED COMMAND

VEHICLE (ACV)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M577AS3 Command Vehicle’s external areas, as illustrated in Figure 13F-1, include the points detailed in Table 13F-1.

Figure 13F-1: M577AS3 Command Vehicle’s External Areas

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Figure 13F-2: M577AS3 Command Vehicle’s External Areas

Table 13F-1: Cleaning Instructions for the M577AS3 Command Vehicle’s External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES.

2 Refer to Chapter 13 for detailed cleaning guidelines. 6.0

Internal Areas

4. The cleaning instructions for the M577AS3 Command Vehicle’s internal areas, as illustrated in Figures 13F-3 and 13F-4, include the points detailed in Table 13B-3.

Figure 13F-3: M113AS4 Armoured Command Vehicle Light Internal Areas Right-hand Side

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Figure 13F-4: M113AS4 Armoured Command Vehicle Light Internal Areas Left-hand Side

Table13F–2: Cleaning Instructions for the M113AS4’s Armoured Command Vehicle Light Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES, antenna and gun covers.

2 Lights are to be cleaned of all soil, plant and insect matter. Damaged lights are to be removed.

3 Remove wall chart and clean wall area behind.

4 Empty all storage compartments and clean.

5 Air-sealed communications equipment is required to be cleaned externally of all BRM by wiping down with a damp cloth

6 Internal component items are to be cleaned by air blow or vacuum cleaning using cleaning brushes, if necessary

7 Handset covers are to be removed and cleaned if possible

8 All cables are to be wiped down with wet/dry rags to remove soil, plant and insect matter

9 All air filters on communications equipment re to be replaced or cleaned and subject to an AQIS inspection as appropriate.

10 Remove the radio batteries and clean the battery leads, cradles, and battery boxes. These should be free of dust, seed, plant and insect material. Remove all batteries (including auxiliary batteries).

11 More detailed cleaning instructions for these vehicles are to be advised.

12 Refer to Chapter 13 for detailed cleaning guidelines.

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ANNEX G TO CHAPTER 13

CLEANING INSTRUCTIONS – M113AS4 ARMOURED LOGISTIC

VEHICLE (ALV)

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the M113’s external areas, as illustrated in Figure 13G-1, include the points detailed in Table 13G-1.

Figure 13G-1: M113’s Armoured Logistics Variant External Areas

Table 13G-1: Cleaning Instructions for the M113’s Armoured Logistics Variant External Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES.

2 Refer to Chapter 13 for detailed cleaning guidelines. 6.0

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Internal Areas

4. The cleaning instructions for the M113’s internal areas include the points detailed in Table 13G-2.

Table 13G-2: Cleaning Instructions for the M113’s Armoured Logistics Variant Internal Areas

Serial Comments or Tasks Technical Time (hours)

1 Remove all CES from the interior of the vehicle.

2 More detailed cleaning instructions for these vehicles are to be advised.

6.0

3 Refer to Chapter 13 for detailed cleaning guidelines. 0.2

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ANNEX H TO CHAPTER 13

CLEANING INSTRUCTIONS – M548A1 TRACKED LOAD CARRIER

1. This chapter provides basic and specific cleaning requirements for selected vehicles. Where there is a specific requirement or need to highlight particular problem areas detailed cleaning guides are provided as tables and figures in this Annex.

2. The cleaning requirements that follow are in addition to those points for the M113 included in Chapter 13 of this publication.

External Areas

3. The cleaning instructions for the tracked load carrier’s external areas, as illustrated in Figure 13H-1, include the points detailed in Table 13H-1.

Figure 13H-1: Tracked Load Carrier’s External Areas

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Figure 13H-2: Tracked Load Carrier’s Gun Turret

Table 13H-1: Cleaning Instructions for the Tracked Load Carrier’s External Areas

Serial Comments or Tasks Technical

Time (hours)

1 Clean as per Chapter 13. 6.0

2 The winch rope is to be unwound and degreased and cleaned of all grease and oil to ensure there is no soil, plant or insect debris embedded.

3 Remove the canopy and bows, Canopy bows are to be flushed through with high-pressure water and attachment points are to be cleaned with high-pressure water (refer Figure 13H-1).

1.0

4 Clean the canvas as per tarpaulins below.

The gun mount attachment points are to be removed to facilitate cleaning the attachment points (refer Figure 13H-2).

If seat cushions are torn or cracked, remove and dispose of in accordance with AQIS instructions otherwise clean and ready for inspection prior to refitting to seats.

5 Clean the bilge pump as per the Chapter 13.

6 More detailed cleaning instructions for these vehicles are to be advised.

7 Refer to Chapter 13 for detailed cleaning guidelines.

Rear External Areas

4. The cleaning instructions for the tracked load carrier’s rear external areas, as illustrated in Figure 13H-2, include the points detailed in Table 13H-2.

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1

2

Figure 13H-3: Tracked Load Carrier’s Rear External Areas

Table 13H-2: Cleaning Instructions for the Tracked Load Carrier’s Rear External Areas

Serial Comments or Tasks Technical

Time (hours)

1 Clean the door assembly including the internal structure. Pay attention to the attachment points on either side of the vehicle.

2 Remove all cargo and racking.

5 The linkage area for the tailgate is to be cleaned of all grease and contamination by soil, plant and insect material.

6 More detailed cleaning instructions for these vehicles are to be advised.

7 Refer to Chapter 13 for detailed cleaning guidelines.

Cargo Area

5. The cleaning instructions for the tracked load carrier’s cargo area, as illustrated in Figures 13H-4 and 13H-5, include the point detailed in Table 13H-3.

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1

Figure 13H-4: Tracked Load Carrier’s Cargo Area

Figure 13H-5: Tracked Load Carrier’s Cargo Bay

Table 13H-3: Cleaning Instructions for the Tracked Load Carrier’s Cargo Area

Serial Comments or Tasks Technical

Time (hours)

1 Remove all access and floor panels and flush through with a high-pressure water clean using a flexible nozzle attachment.

2.0

2 Remove the canopy and bows and clean.

3 Clean the hollow sections of the canopy bows by using flushing through the tubes with a pressure washer.

4 More detailed cleaning instructions for these vehicles are to be advised.

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Serial Comments or Tasks Technical

Time (hours)

5 Refer to Chapter 13 for detailed cleaning guidelines.

Engine Area

6. The cleaning instructions for the tracked load carrier’s engine area, as illustrated in Figure 13H-6, include the point detailed in Table 13H-4.

Figure 13H-6: Tracked Load Carrier’s Air Filter

Serial Comments or Tasks Technical

Time (hours)

1 More detailed cleaning instructions for these vehicles are to be advised.

2 Refer to Chapter 13 for detailed cleaning guidelines.

Winches, Wire Ropes and Slings

7. The cleaning instructions for Winches, Wire Ropes and Slings, as illustrated in Figure 13H-7, include the point detailed in Table 13H-5.

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Figure 13H-7: Tracked Load Carrier’s Winch Assembly

Table 13H-5: Cleaning Instructions for the Tracked Load Carrier’s Winches, Wire Ropes and Slings

Serial Comments or Tasks Technical

Time (hours)

1 All items are to be extended to full length and subject to a high-pressure water clean using degreaser, if required, to remove all soil, plant and insect matter

2 The winch drum is also to be degreased and subject to a high-pressure water clean

3 All winch ropes, wire ropes and slings are to be re-oiled after inspection. An application of a protective covering (plastic bag) may be required to protect the refurbished ropes and cables

Tarpaulins

8. The cleaning instructions for the tarpaulins include the points detailed in Table 13H-6.

Table 13H-6: Cleaning Instructions for Tarpaulins

Serial Comments or Tasks Technical

Time (hours)

1 All tarpaulins are to be given a brush down, brush scrubbing and hose cleaning, paying particular attention to the seam areas and then hung so as not to contact the ground for drying

2 All ropes and universal dispatch straps are to be extended to their full length and wiped or washed clean of all soil, plant and insect matter

Attention to attachment points and fixtures and tension devices is required

Personnel are to inspect and remove all twigs, foliage, and so on that has become embedded in the rope fibres

3 Velcro panels and seams (where fitted) are to be brushed and washed to ensure all seed, plant and soil material is removed

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Serial Comments or Tasks Technical

Time (hours)

4 Canvas bags are to be turned inside out and checked for burrs, seeds and insects;

5 Where fitted, poles, knuckles and pegs are to be subject to a high-pressure water clean to remove all soil, plant and insect matter (ants, spiders and mud wasps are of particular concern)

6 If tarpaulins have not been used during the entire deployment, then the requirement is for all tarpaulins to be unrolled, brushed and swept clean to ensure no vermin or insect infestation and then subject to an AQIS inspection

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ANNEX I TO CHAPTER 13

CLEANING CHECKLIST – M113

All serials may not be specific to all vehicles

Vehicle Registration No: ……………………………….

Serial

Description

Tick

External Areas

1 All CES, antenna and gun covers removed and cleaned.

2 Power plant grill and radiator removed and disassemble and cleaned.

3 The wooden trim-vane has been cleaned and inspected for damage.

4 Lights have been cleaned of all soil, plant and insect matter. Damaged lights have been removed.

5 All track pads have been removed and disposed of. The area under the track pads have been cleaned.

6 The rubber track covers have been removed and cleaned of all soil, plant and insect matter.

7 All locating areas on the hull have been cleaned.

8 Damaged track covers have been inspected and assessed for suitability for return to Australia.

9 All damaged rubber road wheels have been removed. The outer road wheel has been removed and cleaned.

10 The drive and idle wheels have been cleaned of all soil, plant and insect matter.

11 The power pack bay has been cleaned. If required, either the bottom inspection plate or the power pack has been removed to allow for the cleaning.

12 The ventilation fan filter elements in the top of the rear cargo hatch have been removed for cleaning. The filters and housing have been cleaned.

Light Assembly

1 All seed and plant material from between the washer and the locking nut on the cable access points to light assemblies on the front of the M113 have been cleaned.

Radiator

1 The radiator has been removed and the area between radiator fins cleaned.

2 All debris found in and around the radiator has been removed.

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Internal Areas

1 The floor including plates under the driver’s seat have been removed and cleaned.

2 Wash out The floor well area, the torsion bar areas, cable and ledges have been washed and are clear of foreign material.

3 The hollow sponsons (torsion bars are anchored to the sponsons on both sides of the vehicle) has been flushed with water until the water exiting was clear of foreign material.

4 The batteries have been removed and both the batteries and the battery box have been cleaned.

Drivers Crash Pad

1 Remove the driver’s crash pad to facilitate cleaning.

2 Clean all soil, insect and plant material.

Camouflage Nets

1 All grass and debris have been removed.

2 Heavily soiled camouflage nets have been cleaned and a dipped in an approved detergent/ disinfectant (one in 20 solution).

3 Drying has been achieved by the hanging the camouflage net so that it did not come into contact with the ground.

4 All nets have been inspected to ensure that all plant material is removed.

5 All camouflage poles have been brushed or swept clean; and metal joiners have been removed, cleaned and inspected.

Signed ………………………………………. Date: ………………….

Name: ………………………………………