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EML 4230 Introduction to Composite Materials Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa, FL 33620

Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

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Page 1: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

EML 4230 Introduction to Composite Materials

Chapter 2 Macromechanical Analysis of a LaminaFailure Theories

Dr. Autar KawDepartment of Mechanical Engineering

University of South Florida, Tampa, FL 33620

Page 2: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Tsai-Wu Failure Theory

Tsai-Wu applied the failure theory to a lamina in plane stress. A lamina is considered to be failed if

Is violated. This failure theory is more general than the Tsai-Hill failure theory because it distinguishes between the compressive and tensile strengths of a lamina.

The components H1 – H66 of the failure theory are found using the five strength parameters of a unidirectional lamina.

H1σ1+H2σ2+H6τ12+H11

+H22

+H66

+2H12σ1σ2< 1

12 211221266

2222

21111262211 HHHHHHH

Page 3: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Components of Tsai-Wu Fail

0,0, 12211 ultT to a unidirectional lamina, the lamina will fail.

Equation(2.152) reduces to

.=σH+σH ultT

ultT 1

211111

a) Apply

0,0, 12211 ultC to a unidirectional lamina, the lamina will fail.

Equation(2.152) reduces to

.=σH+σH ultC

ultC 1

211111

b) Apply

From Equations (2.153) and (2.154),

,σσ

=Hult

Cult

T11

111

,σσ

=Hult

Cult

T11

111

Page 4: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Components of Tsai-Wu Fail

0,,0 12221 ultT to a unidirectional lamina, the lamina will fail.

Equation(2.152) reduces to

.=σH+σH ultT

ultT 1

222222

c) Apply

0,,0 12221 ultC to a unidirectional lamina, the lamina will fail.

Equation(2.152) reduces to

.=σH+σH ultC

ultC 1

222222

d) Apply

From Equations (2.157) and (2.158),

,σσ

=Hult

Cult

T22

211

,σσ

=Hult

Cult

T22

221

Page 5: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Components of Tsai-Wu Fail

ult121221 ,0,0 to a unidirectional lamina, the lamina will fail. Equation

(2.152) reduces to .=H+H ultult 12

1266126

e) Apply

to a unidirectional lamina, the lamina will fail. Equation

(2.152) reduces to

.=H+H ultult 121266126

f) Apply

From Equations (2.157) and (2.158),

,=H 06

,=H

ult

212

66

1

ult121221 ,0,0

Page 6: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Determination of

12 211221266

2222

21111262211 HHHHHHH

Apply equal tensile loads along the two material axes in a unidirectional composite. If

,=τ= σ σ=σ xyyx 0 is the load at which the lamina fails, then

.=σH+H+Hσ+H+H 12 212221121

The solution of the Equation (2.165) gives

.σ)H+H()σH+H-(σ

H 2221121212 1

2

1

Page 7: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Determination of

H1σ1+H2σ2+H6τ12+H11 21 +H22 2

2 +H66 212 +2H12σ1σ2< 1

Take a 450 lamina under uniaxial tensionσ x. The stress σ x at failure is noted.

If this stress is 0σ x then using Equation (2.94), the local stresses at failure are

21

22

212

Substituting the above local stresses in Equation (2.152),

.=H+H+H+Hσ+

σH+H 12

4212662211

2

21

.H+H+Hσ

H + H

σ=H 662211

21

2122

12

Page 8: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Empirical Models of

)σ(H

Tult1212

2

1

)σ()σ(H

ultC

ultT

1112 2

1

)σ ()σ ()σ ()σ( H

ultC

ultT

ultC

ultT

221112

1

2

1

as per Tsai-Hill failure theory8,

as per Hoffman criterion10,

as per Mises-Hencky criterion11.

Page 9: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Example 2.19

Find the maximum value of

0S if a stress

3S- = 2S, = yx and 4S = xy

are applied to a 600 lamina of Graphite/Epoxy. Use Tsai-Wu failure theory. Use the properties of a unidirectional Graphite/Epoxy lamina from Table 2.1.

Page 10: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Example 2.19

Using Equation (2.94), the stresses in the local axes are

S.

.-

.-

.

=

S

S-

S

.-..-

.-..

...

=

τ

σ

σ

1041650

1027140

1017140

4

3

2

500004330043300

866002500075000

866007500025000

1

1

1

12

2

1

Page 11: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Example 2.19

H

12=

,Pa H -1661 0

101500

1

101500

1

,Pa .H -- 18662 100932

10246

1

1040

1

,Pa H -16 0

,Pa.)) ( (

H -- 2166622 1001621

102461040

1

,Pa.))( (

H -- 2196611 1044444

101500101500

1

,Pa.)(

H -- 216

6 266 10162621068

1

.Pa.. ..-H ---- 2181619 2

1

12 1036031001621104444450

Page 12: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Example 2.19

Substituting these values in Equation (2.152), we obtain S.-.+S. - 714210093271410 8

219 7141104444416540 S..+S.-+

216216 1654101626271421001621 S..+S.- .+ -

,S.-S..-+ - 1714271411036032 18

or

MPa.S< 3922

Page 13: Chapter 2 Macromechanical Analysis of a Lamina Failure Theories Dr. Autar Kaw Department of Mechanical Engineering University of South Florida, Tampa,

Example 2.19

If one uses the other two empirical criteria for H12 as per Equation (2.171), one obtains

,)σ(

HMPa for.S<ult

T 21

122

14922

.)σ()σ(

HMPa for.S<ult

Cult

T11

121

2

14922

Summarizing the four failure theories for the same stress-state, the value of S obtained is

S = 16.33 (Maximum Stress failure theory), = 16.33 (Maximum Strain failure theory), = 10.94 (Tsai-Hill failure theory), = 16.06 (Modified Tsai-Hill failure theory), = 22.39 (Tsai-Wu failure theory).