Checklist For CCX 6MW Jocil Biomass Power Plant

CHECK LIST FOR JOCIL BIOMASS PLANT

S No Information Remarks

1 Capacity of the Biomass Plant 6 MW

2 Steam Generation,pressure and temperature 30TPH,65Kg/cm2 ,485deg

3 A Copy of the detailed project report,if available No data available

4 Loan sanction letter from the Financial institution NA

5 Date of commissioning and synchronisation with grid

6 A Copy of power purchase agreement Refer to "PPA_Dated July 06, 2002.pdf "

7 Purchase order copies of boiler,turbine/generator,etc

8

9 Biomass materials consumption details(Year wise)

10 Coal consumption details,if any and purchase receipts(Year wise)

11 Caloric value test reports of biomass and coal

12 Refer to "JMR Meter Reading.Pdf "

13

Refer to "Factory licence.pdf "

1.NEDCAP permission letter

2.Pollution control board (Air&Water) Refer to "Water & Air pollution Acts.pdf "

14 No data available

15 Boiler inspection certificates Refer to "AP-3607 BOILER CERT.pdf "

16 Refer to "Meter Calibration certificate.pdf "

17 Dokiparru,33/11KV,1.5KM

Synchronised on March 23, 2001

Refer to "Purchase order copy boiler, turbine/generator.pdf"

Gross electricity generation,auxiliary consumption and net electricity exported for capative use and grid

Electricity Generation Report added in same sheet

Fuel consumption report added in same sheet

Caloric value test reports added in same sheet

JMR sheets from the year Jan,2003 if commissioned before year 2003 or from the date of commissioningAll staruary clearances for the biomass power project 1.Inspecor of Factories given certificate

Refer to "COAL ALLOT LETTER NEDCAP W.E.F.Dated April 07, 2009.pdf "

Consent for establishment and consent for operation from commissioning date to till date

Calibration certificates of all the meters installed in the power house for gross energy meter,captive use meter and net electricity exported to grid

Location of the grid,placename,capacity of the substation and distance from the project sites

18 Name plate details boiler,turbine and alternator with supplier details Name plate Details added in same sheet

19 Data sheets for boiler,turbine and alternator Refer to "POWER PURCHASE AGREMENT.pdf "

20 HSD Consumption for internal Vehicles and in DG Sets or for start upsHSD Consumption for internal Vehicles and in DG Sets Report added in same sheet

Details of electricity generation from 2001 to till date

S No

1 287827504 147325930 45420565 92580865

Gross electricity generation

Gross Export(KWH)

Gross Aux.Consumption(KWH)

Gross process plant consumption(KWH)

Details of electricity generation from 2001 to till date

Losses

2500144

Yearly (Financial) Fuel Receipts Report (MT)

Year

2001-02 2095 1457 2540 2139 0 8232

2002-03 10907 7616 1278 0 0 19802

2003-04 9732 12999 0 1997 0 24728

2004-05 5027 23126 0 1042 0 29196

2005-06 7699 15634 1233 0 0 24567

2006-07 8653 20443 1362 0 533 30992

2007-08 4295 2410 24019 0 0 30724

2008-09 728 13189 15248 1696 2591 33452

Yearly (Financial) Fuel consumption Report (MT)

Year Total Coal Total Biomass Rice Husk

2001-02 9298.318 12387.955 45121.874 66808.147

2002-03 11516.681 30184.138 20943.150 62643.969

2003-04 4016.985 36994.567 16567.103 57578.655

2004-05 7409.910 45944.106 9631.955 62985.971

2005-06 7932.965 48612.353 10331.219 66876.537

2006-07 6528.600 19450.595 11218.655 37197.850

2007-08 7538.905 11431.071 19859.739 38829.715

2008-09 2557.755 31027.302 7195.340 40780.397

Coal "C"

Grade

Coal "E"

Grade

Coal "F"

Grade

Coal "G"

Grade

Steam Coal

Total Coal

Total Fuel Recvd.

Yearly (Financial) Fuel Receipts Report (MT)

Rice Husk

33943 349 900 8267 1749 53444

18566 456 1171 27005 1135 68136

16833 12709 5315 19527 7743 86857

9661 34689 6709 18510 5288 104055

9888 11572 7201 3169 393 56792

11290 7639 1974 1441 1137 54476

19104 9014 2712 651 3440 65647

6980 10213 1947 1097 19057 72747

Yearly (Financial) Fuel consumption Report (MT)

Cotton Sticks

Chilly Sticks

JuliFlora Sticks

Other Biomass

Total Fuel Recvd.

JOCIL LIMITED

CALORIFIC VALUE OF COAL / BIO MASS FUELS

S.NO Date Name of Sample Supplier Moisture % Ash % Remarks

1 22-Mar-2004 Bengal gram hull 93605

2 Black gram hull 9.724128

3 22-Mar-2004 Castor hull 9.84835

4 22-Mar-2004 Chili 9.24865

6 25-Mar-2004 Chili (old) 10.235074

16 22-Mar-2004 Coal “C” Grade 3.4 5390

17 25-Mar-2004 Coal “C” Grade 9.37 4414

18 25-Mar-2004 Coal “C” Grade 8.07 4708

19 22-Mar-2004 Coal “E” Grade 3 3045

20 24-Aug-2007 Coal (maryalagadu )2684

5 19-May-2007 Chili4333

7 5-Jul-2008 Chilies 11.15156.9

8 4-Jul-2008 Chilies stems 11.15156

9 4-Jul-2008 Chillily 11.15156.9

10 6-Jul-2008 Chillily Stems 14.44431.1

11 2-Jul-2008 Chipper Chips 12.94634.76

12 2-Jul-2008 Chipper dust 204089.2

13 22-Jul-2008 Chipper dust 46.52596

Vehicle Number

Calorific value cal \ ºC on dry

basis

JOCIL LIMITED


S.NO Date Name of Sample Supplier Moisture % Ash % RemarksVehicle Number


basis14 23-Jul-2008 Chipper dust 46.5 2596

15 19-Apr-2007 Coal 1.08 2598.8

31 22-Mar-2004 Cotton 13 5140

32 25-Mar-2004 Cotton(old) 9.81 4796

21 27-Sep-2008 Coal “ C” Grade 25.35 3717

JOCIL LIMITED




basis22 13-Oct-2008 Coal “ E “ Grade 23.13

2918

23 9-Oct-2008 Coal “ E “ Grade 19.011013.8

24 29-Sep-2008 Coal “ E” Grade 24.67 3346

25 19-Aug-2008 Coal “E” Grade 19.36 3850

26 28-Aug-2008 Coal “F” Grade 63.34 1468.76

27 14-Jun-2006 Coconut shell 79.6 4861.77

28 19-Apr-2007 Coffee hull 40.59 3720

29 30-Apr-2007 Corn Shanks 7 4490

30 14-Apr-2008 Corn dust 49.85 2180

33 12-Sep-2008 Eucalyptus 14.4 3780

34 22-Mar-2004 Eucalyptus 11.2 4815

35 16-Nov-2007 Eucalyptus 44.84 3798

36 28-Aug-2008 Eucalyptus 62 1559.3

37 14-Oct-2008 Eucalyptus 52.2 2107

38 Eucalyptus 14.4 3708

39 28-Aug-2008 Eucalyptus 62 1559

40 10-May-2007 Fire wood 31.4 4850

41 12-Jun-2007 Ground nut hill 16.4 6128

42 17-Nov-2007 11.576326

43 17-Nov-2007 12.366044

44 27-Oct-2007 I T C Chiper sample 31.56800

4527-Oct-2007

37.972265

Ground nut hull (sample 01 )

Ground nut hull (sample 02 )

I T C Chiper sample(Dust )

JOCIL LIMITED




basis46 3-Jul-2008 I T C Chipper chips 12.9

4634.76

47 2-Jul-2008 I T C Chipper dust 432673

48 3-Jul-2008 I T C Chipper dust 432673

49 I T C Chips 12.9 4634.76

50 27-Oct-2007 I T C Chips ( Dust ) 21.53985

51 3-Jul-2008 I T C Corn dust 20 4089.2

52 27-Oct-2007 I T C Chips 40.2 4603

53 27-Oct-2007 I T C Chips 33.78 6840

54 27-Oct-2007 I T C Subabul 19.73 4078.9

55 22-Jul-2008 Julia Flora 20.2 4329.9

56 22-Mar-2004 Julia Flora 37 5900

57 21-Jul-2008 Julia Flora 20.2 4329.9

58 12-May-2007 Miscellaneous 32.5 3380

59 27-Oct-2007 P K P Cotton 36.4 5732

60 22-Mar-2004 Paddy Husk 9.2 3816

61 8-Jun-2007 Rabaru stalk 57.2 2037

62 22-Mar-2004 Red gram sticks 9.4 4515

63 7-May-2007 Saw Dust 10.6 4516

64 13-Sep-2008 Subabul 26.23 3674.8

65 14-Sep-2008 Subabul 36.7 3472.74

66 13-Sep-2008 Subabul 30.6 3674.8

67 Subabul 46.5 3834.24

68 21-Jul-2008 Subabul 28.8 3667

69 5-Apr-2007 18.24046

Subabul Stalk (Sample 01)

JOCIL LIMITED




basis70 14-Apr-2007 9.7

4121

71 21-Jul-2008 Subabul 30.7 3834.27

72 12-Aug-2008 Subabul 54 2687.2

73 7-May-2007 Sugar cane waste 8.54036

74 22-Mar-2004 Taati 37.5 5905

75 Tamarind 13.34 4507

76 20-Apr-2007 Teku Stalk 42.72 2770.8

77 5-Jul-2008 Wood pieces 13.34 4507

78 4-Jul-2008 Wood Pieces 13.34 4507

79 4-Jul-2008 Chillies 11.1 5156.9

80 5-Jul-2008 Chillies 11.45 4512

81 6-Jul-2008 Chillies Stems 14.4 4431.1

82 8-Jul-2008 Wood Cuttings 22.26 3852.8

83 21-Jul-2008 Subabul Sticks 30.7 3834.24

84 21-Jul-2008 Subabul Sticks 8332 Tractor 28.8 3667

85 22-Jul-2008 Julia Flora Sticks AP 16U 859920.2 4329.9

86 23-Jul-2008 Chipper Dust AP 7V 3367 46.5 2596

87 12-Aug-2008 Subabul Sticks AP 07U 5329 54 2687.2

88 19-Aug-2008 Coal " E" Grade 19.36 32.34 3850

89 28-Aug-2008 Coal " F" Grade 4.79 65.18 1468.76

90 28-Aug-2008 Eucalptus Chips 62 1559.3

91 12-Sep-2008 Eucalptus Chips 14.4 3780

92 13-Sep-2008 Subabul AP 7Y 5094 26.23 3674.8

93 14-Sep-2008 Subabul AP 7Y 5694 36.7 3472.74

94 27-Sep-2008 Coal " C" Grade 3717

Subabul Stalk (Sample 02)

JOCIL LIMITED




basis95 13-Oct-2008 Coal " C" Grade AP 01W 6511 23.13 2913

96 14-Oct-2008 Eucalptus 52.2 2107

97 29-Sep-2008 Coal " E" Grade 24.67 3346

98 9-Oct-2008 Coal " E" Grade 19.01 1013.8

99 22-Nov-2008 Coal " C" Grade AP 20Y 1162 6.15 52.87 2943

100 27-Nov-2008 Coal " E" Grade 21.89 17.18 5100.87

101 28-Nov-2008 Coal " E" Grade 20.15 30.58 3994.16

102 27-Nov-2008 Coal " E" Grade 13.10 32.41 3739

103 7-Dec-2008 Coal " C" Grade 8.62 21.86 6345.9

104 7-Dec-2008 Coal " C" Grade 3.43 46.52 3675

105 7-Dec-2008 Coal " C" Grade 9.78 20.16 6507.6

106 18-Dec-2008 Coal " B" Grade 6.58 12.55 7505.98

107 18-Dec-2008 Coal " B" Grade 5.14 16.06 7191

108 18-Dec-2008 Coal " F" Grade 4.7 47.73 3590

109 18-Dec-2008 Coal " B" Grade 10.99 27.31 5584.5

110 20-Dec-2008 Coal " B" Grade 3.79 22.89 6433

111 26-Dec-2008 Coal "D" Grade Sathu palli 14.09 13.55 6408

112 26-Dec-2008 Coal " B" Grade Bhopal palli 6.25 29.36 5125

113 31-Dec-2008 Coal "D" Grade 4.63 32.75 5217

114 26-Dec-2008 Coal " B" Grade Bhopal palli 6.44 29.36 5498 5215115 31-Dec-2008 Coal "D" Grade 4.5 32.80 5134

116 7-Jan-2009 Husk (New Sample) 6.48 20.50 4010.56

117 7-Jan-2009 Husk (Old Sample) 38.53 16.96 2450

118 7-Jan-200920.4 3747.8

119 7-Jan-2009 Husk (Old Sample) 16.54 2420.93

New Husk Before Grading

JOCIL LIMITED




basis120 9-Jan-2009 Bathaya (Chips) 36.18 3140

JOCIL LIMITED




basis121 17-Jan-2009 Eucalptus Chips AP 26T-1229 48.0 2680

122 20-Jan-2009 Cotton Sticks Dust 38.67 1590

123 22-Jan-2009 Subabul Sticks 34.26 3280.9

124 24-Jan-2009 Coconut Kernal 6.65 4582125 5-Feb-2009

AP 16TV 1529 14.33 40.9 3448.9

126 6-Feb-2009

AP 15 X 1930 17.05 53.06 1880

127 21-Feb-2009Dry Subabul 5.57 5.037

128 23-Mar-2009Dry Subabul 8.3 4.547

Coal " E" Grade (Dorli)

Coal " E" Grade ( Sri Rampur )

Sample by Krishna Rao

Sample by Krishna Rao

Name Plate Details

TURBINE

S No Make Division Year Type Output

2600070 BHEL BHOPAL 2000 K800-2 6MW 64ATA

BOILER

Boiler No Model Pressure Capacity Temperature Make

PA0131 AFBC 30TPH 485+-5deg

Synchronous Generator

S No Make Division Year Frame KVA KW

1958A26A1-0 BHEL BHOPAL 2000 G 74904 7500 6000

Inlet Pressure

79kgs/cm2(design

)

Thermax Babcock & Will cox Ltd

TURBINE

Inlet temp Speed

480deg 9000 15ATA 5ATA 0.09ATA

BOILER

Synchronous Generator

RPM PF Stator amp INSLN Class Connection

1500 0.8Lag 11KV 394 F Star 50 deg

Bleed-1 pressure

Bleed-2 pressure

Exhaust pressure

Stator Voltage

Ambient Temp

Inlet temp Exct.Volt Exct.amps Duty DEG.Of PORT

50 deg 125 406 IS4722 Continuous IP34

Specification

HSD Consumption for internal Vehicles for start ups

Year AP 7T 8958 AP 7X 6448 JCB 3DS JCB 3DI AP 7TT 3577

2000 - 2001 1981 Nill 16323 10481

2001 - 2002 3395 Nill 3495 1891

2002 - 2003 3984 640 20185 13634

2003 - 2004 2697 2875 20426 15659

2004 - 2005 4040 2886 21027 19641 1287

2005 - 2006 2266 638 14573 20570 3954

2006 - 2007 1883 817 7144 15562 1853

2007 - 2008 1363 2058 12671 16987 3998

2008 - 2009 2779 1415 22175 16085 3862

HSD Consumption for internal Vehicles for start ups

BobcatTotal Vehicles con

28785

8781

38443

41657

5112 53993

22346 8091 72438

18241 5546 51046

13544 2509 53130

11703 3092 61111

Total 409384

AP 7AB 3921 JCB 3DII

HSD Consumption for DG Sets or for start ups

Year

2001 - 02 0 0 802543 224855 10800 1350 105132

2002 - 03 11410 3192 611140 159309 352260 108409 183072 34557

2003 - 04 5830 2843 395740 115414 232200 83898 79136 31320

2004 - 05 9560 2363 237080 55211 232380 55665 92800 27247

2005 - 06 10290 200 94900 3600 51136 11848

2006 - 07 7744 727 130604 5331 155466 8405 108512 21201

2007 - 08 9222 3800 60416 16044 81774 22301 57856 23400

2008 - 09 8560 3000 41652 11263 15102 7671 21216 8000

DG -1 (500kva)

disel cons.

DG -2 (1000kva)

disel cons.

DG -3 (1450kva)

disel cons.

DG -4 (1000

kva) P.P.

disel cons.

HSD Consumption for DG Sets or for start ups

918475 226205 4.06037

1157882 305467 3.79053

712906 233475 3.05346

571820 140486 4.0703

159926 12048 13.2741

402326 35664 11.281

209268 65545 3.19274

86530 29934 2.89069

Total Generation of

D.G.Sets

Total DG con

KWH per ltr

Documents

Checklist For CCX 6MW Jocil Biomass Power Plant