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www.cac-chem.de
Chemieanlagenbau ChemnitzChlor-Alkali Electrolysis | Sulphuric Acid | Natural Gas Storage Facilities | Refinery Engineering | Petrochemicals | Natural Gas Processing
22
Foundation of a machine manufacture by Johann Samuel Schwalbe
Foundation of plant construction section in the company Germania
Foundation of Chemieanlagenbau Chemnitz GmbH
CAC became principal shareholder ofthe company OAO Giproprom Voronezh
Conversion into machine factory Germania AG
Foundation of the Lurgi Anlagenbau Chemnitz GmbH and incorporation into the Lurgi Group
Change of name into Lurgi Life Science GmbH
New foundation of HUGO PETERSEN GmbH
Incorporation of the company into the structures of the Leipzig/Grimma Chemical Plant Construction Combine
1811 1873 1964 1970 1990 1999 2004 2005 2009
Business Segments
Chlor-alkali electrolysis
Sulphuric acid
Natural gas storage facilities
Natural gas processing
Petrochemicals
Refi nery engineering
Services
Project management
Basic Engineering
Detail Engineering
Procurement
Construction and Installation
Tasks
Planning and construction of new plants or plant sections
Implementation of your ideasinto a plant design
Modernisation and expansion of existing industrial plants
Optimisation of processes orsubprocesses
INTO PLANTS
3
Your partner for the design of process plantsCrude oil processing and refinery engineering
Crude oil processing Dehydration/desalting
Waste oil processing
Refinery engineering Atmospheric distillation, Vacuum distillation, Hydrotreating, Reforming/zeoforming, Bitumen, Isomerisation, Demercaptanisation
Gas technology
Natural gas underground storage facility
Natural gas processing Pretreatment, Purification, Gas purification, Separation of higher hydrocarbons, Gas compression, Sulphur recovery, Demercaptanisation
Inorganic chemistry
Chlor-alkali electrolysis
Chlorine purification
Sulphuric acid
Polyaluminium chloride
Ammonium sulphate crystallization
Fine and specialty chemicals
Petrochemicals
Ethyl benzene
Styrene
Polystyrene
Expanded polystyrene
Melamine and butadiene
44
Project management +++
How do you create the good feeling to have the right partner on board for a complex project? In our opinion, by offering more than project manage-ment: Project management + Experience + Passion + IT. For our customers this means that they will benefit from our expertise and experience obtained from numerous successfully implemented projects all over the world. However, our passion lends them certainty to not just being one among many. The latest IT and engineering tools assist us in the effective handling of your project.
Headquarters in Chemnitz
In Chemnitz alone more than 250 employees are working with the latest IT for your project.an den
5
Efficient, flexible, reliable
Scheduling and progress control
Cost control
Document management
Feasibility studies
Technology procurement
Basic Engineering
Authority engineering
Detail Engineering
Procurement and supply of plant components and equipment
Order of construction and installation services
Expediting
Logistics and shipment
Construction site management
Construction and installation execution
Quality control and quality assurance
Planning of commissioning
Precommissioning
Commissioning
Implementation of performance tests
Project management Engineering Procurement Construction and Installation
Commissioning
66
We promise you a successful partnershipWorking with us means for you: Ideas, expertise and commitment in a transparent and goal-oriented project management. For this purpose we provide you a team of experts specifically tailored to your project. This team focuses exclusively on your projects and assignments. Thus you can always contact an expert, who can make quick decisions and provide information on detailed queries. Friction losses are minimized, effects on saving of time and expenses maximized.
7
OAO Sajanskchimplast, Sajansk, Russia, 2006
Project: Conversion of the chlorine and sodium hydroxide production from mercury to membrane technology (Mercury-Membrane Conversion)
Scope of services: Project management, Basic and Detail Engineering, Supply of equipment, Installation supervision and commissioning support
Capacity: 170,000 t/a (NaOH – based on 100 %) 150,000 t/a (chlorine) Capacity increase (2013) to 180,000 t/a chlorine
Scope of supply: The following main equipment units were integrated: membrane electrolyzers, hydrochloric acid synthesis, three-stage sodium hydroxide evaporation, fully automatic ion exchange
By means of the chlor-alkali electrolysis the electrolysis of a saline solution (NaCl or KCl solution) produces the products sodium hydro-xide or caustic potash solution (NaOH or KOH solution, respectively), chlorine (Cl2) and hydrogen (H2).
The electrolysis is carried out using modern membrane electrolyzers, according to the conclusion of the BREF Document (Best Available Technique Reference Document) for the chlor-alkali industry.
Feedstock for the chlor-alkali electrolysis are salt (NaCl or KCl) and water (H2O). The salt originates either from seawater (solar salt NaCl), mineral deposits (rock salt NaCl or KCl) or salt from evaporation pro-cesses (evaporated salt: NaCl or KCl).
The primary products of the chlor-alkali electrolysis according to the membrane method are NaOH as a 32 % lye or KOH as 29 % to 32 % lye, hydrogen gas and chlorine gas.
We are able to offer electrolyzers from the world‘s leading manufacturers. Thereby we meet the special requirements of our customers.
Chlor-alkali electrolysisAdvantages
No environmental impact by amalgam or asbestos
High product purity
Simple handling and operation
Low investment and operating costs
88
OAO Sajanskchimplast, Sajansk, Russia, 2006
BASF Antwerpen N.V., Antwerp, Belgium, 2011
Project: Construction of an oleum / sulphuric acid plant at the Verbund Site in Antwerp
Scope of services: Project management, Basic and Detail Engineering, Procurement services, Supply of main equipment, Installation supervision, Commissioning, Staff training
Capacity: 1,200 t/d SO3 (converted into oleum)
HUGO PETERSEN – a subsidiary of Chemieanlagenbau Chemnitz GmbH – set new standards regarding sulphuric acid processes by implementing the tower plant process, which replaced the lead chamber process.
For HUGO PETERSEN, sulphuric acid is not just a techno-logy, but an innovation. For the past 100 years, sulphuric acid plants for the highest standards are built according to the Petersen technology. Over the decades, optimal concepts for the sulphuric acid plants of the world have been developed.
The further process optimization is hereby our continuous aspiration in the interests of our customers.
Sulphuric acidHUGO PETERSEN Technologies
Dry catalysis
Wet catalysis
Petersen-Tower-Technology
SUPEROX-Technology
9
Project: Construction of a natural gas underground storage facility in 2 expansion steps Haidach I and II
Scope of services: Project management, Authority engineering and Basic Design, Detail Engineering, Procurement by order and for account of the customer, Installation supervision, Commissioning
Max. usable storage capacity: 2.64 billion Nm3
Storage facilities for natural gas provide the balancing of the differences between available and required gas quan-tities as well as the balancing of seasonal fluctuations (summer / winter), the short-term supply of natural gas for various consumers, the balancing of network fluctuations and establishing of a constant line pressure respectively, the securing of the gas supply in the event of operational disturbances in production facilities or transport systems.
CAC offers its process engineering expertise starting with the planning up to the commissioning of gas storage fa-cilities in the above-ground facilities range. This applies to all plant sections in the main gas stream as well as the associated auxiliary and secondary plants.
Particular attention is directed towards the requirements of safety engineering and environmental protection.
Natural gas storage facilitiesAdvantages
Providing the most suitable plant concept for: ↘ high flexibility, ↘ optimal adjustment of the plant to varying gas flow rates, ↘ high profitability and ↘ maximum availability and reliability of the plant.
Multi-line plant sections and modular design allow for: ↘ good adjustment to changed gas flow rates, ↘ redundancy upon failure of individual components and ↘ gradual expansion of the gas storage facility.
Stable level of automation allows low operating costs
Rohöl-Aufsuchungs AG, Vienna, Austria, 2011
1010
Project:Construction of an expanded selective refi ning plant forlubricating recycling oil
Scope of services: Project management,Detail Engineering, Procurement, Installation supervision, Commissioning support
Capacity: 80,000 t/a
In the fi eld of refi nery engineering we off er you our en-gineering services for the planning and construction of process plants within refi neries. Our solutions include both standardized systems and customized plants, which meet your special requirements.
Ref inery engineeringProcess plants
Crude oil distillation, with or without Desalting
Vacuum distillation
Hydrotreating
Reforming
Zeoforming
Bitumen production
Isomerisation
Sulphur recovery
Demercaptanisation
Processing of mineral waste oils
Mineraloelraffi nerie Dollbergen GmbH, Dollbergen, Germany, 2005
11
SAO Sibur Chimprom, Perm, Russia, 2011 / 2012 (2 stages of expansion)
Project: Construction of a plant for the production of expanded polystyrene (EPS)
Scope of services: Project management, Detail Engineering, Supplies, Installation supervision and Commissioning support, Staff training
Capacity: 50.000 t/a expanded polystyrene (2 stages of expansion)
For several decades we have been dealing with the design, delivery and construction of petrochemical plants. Our experiences cover the construction of plants for the pro-duction of ethylbenzene, styrene, polystyrene and expan-dable polystyrene as well as the implementation of plants for the production of melamine and butadiene.
With our experienced teams of process and technical engineers working hand in hand with renowned licensors, our engineering services cover all phases of a project: from developing the concepts up to the turnkey plant.
PetrochemicalsProducts
Ethyl benzene
Styrene
Polystyrene
Expanded polystyrene
Melamine and butadiene
1212
OAO Stroytransgaz, Palmyra, Syria, 2007
Project: Construction of a natural gas processing plant
Scope of services: Project management, Basic Engineering & Detail Engineering, Technical procurement of equipment and bulk materials, Installation and commissioning support
Capacity: 3.0 bil. m³/a
For more than 45 years we have been planning and deli-vering plants for the processing of natural gas and crude oil associated gases. The focus is hereby on the process steps of separation of higher hydrocarbons with setting of the dew point, gas drying, desulphurisation by means of various methods as well as processing of the so-called gas hydrate into individual fractions (LPG and C5+). In particular, processing/production of liquefied gas will be completely tailored to your needs.
The process chain of desulphurisation can be supplemen-ted by units for demercaptanisation as well as sulphur recovery plants.
We offer you standardized solutions under consideration of the best possible option for your specifications.
The combination of various process stages is custommade depending on the composition of the feedstock and the desired product quality.
Natural gas processingProducts
Saleable natural gas
Liquefied gas (LPG)
Gas hydrate (C5+)
13
HUGO PETERSENSantiago de Chile S.p.A.
AT HOME ACROSSTHE GLOBEClose geographical proximity to our Clients and a direct relationship without intermediaries are of great importance to us. In order to allow for the opti-mized implementation of all processes of your project, we provide you with local service.
Thanks to our offi ces in Moscow, Kiev, Krakow, Santiago de Chile and Almaty you will benefi t from experts with an excellent knowledge of the local conditions. On this basis, we are able to guarantee short offi cial channels in the cooperation, without unnecessary obstacles. Most of all, this allows for the optimal project management of your project. In our foreign offi ces, of course, we also support you with authority management or help you to solve questions on fi nancing. You do not have to do without CAC‘s allround service even abroad. That is our ambition.
CAC Chemnitz Headquarters Germany
Moscow Representation in Russia
HUGO PETERSEN WiesbadenSubsidiary
KievRepresentation in the Ukraine
CracowSubsidiary
AlmatyRepresentation in Kazakhstan
Global locations
1414
KIEV
MOSCOW
CRACOW
SANTIAGO DE CHILE
Locations
With its locations CAC is present on various key markets.
ALMATY
WIESBADEN
Projects all around the world
15
Chemieanlagenbau Chemnitz GmbH Augustusburger Str. 34 . 09111 Chemnitz . Germany PO Box: 230241 . 09055 Chemnitz . Germany Telephone: +49 371 68 99 0 . Fax: +49 371 68 99 253 E-mail: [email protected] www.cac-chem.de
Chemieanlagenbau Chemnitz GmbH / Branch Office Moscow Novotscheremuschkinskaja ul.61 . 117418 Moscow . Russia Telephone: +7 499 120 9498, +7 495 937 5048 . Fax: +7 495 937 5049 E-mail: [email protected]
Chemieanlagenbau Chemnitz GmbH / Branch Office Almaty Mikrorayon 5 House 30 «b» 050062 Almaty . Kazakhstan Telephone: +7 727 352 72 18, +7 727 352 72 17 . Fax: +7 727 352 72 19 E-mail: [email protected]
Chemieanlagenbau Chemnitz GmbH / Branch Office Kiev ul. Kudrjawskaja 8b, off. 3 . 04053 Kiev . Ukraine Telephone: +380 44 272 30 18 . Fax: +380 44 272 44 28 E-mail: [email protected]
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