Chem_Web

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Office of Industrial Technologies

Energy Information Administration

http://www.oit.doe.gov/chemicals

http://www.eia.doe.gov/emeu/mecs/iab/chemicals

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The chemical industry is sometimes referred to as the "keystone" industry becauseof the way the rest of the manufacturing sector relies on chemicals. Chemicals isnearly a $1.5 trillion global enterprise, and the U.S. chemical industry is the world'slargest producer.

As a strong contributor to the U.S. economy, the chemical industry provides over

2% of the total U.S. GDP and nearly 12% of the manufacturing GDP. On a value-added basis, chemicals is the largest U.S. manufacturing sector.

The U.S. chemical industry had annual shipments of $372 billion in 1996, includingover $62 billion in exports, accounting for $1 of every $10 of U.S. goods exported.The industry invested over $34 billion in plant and equipment, including $4.6 billionin protecting the environment.

In 1996 the U.S. chemical industry employed 1.03 million people in the U.S., 58%are production workers who earn 1/3 more than the manufacturing average.

The chemical industry is also the second largest consumer of energy inmanufacturing and spends over $5 billion annually on pollution abatement.

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The U.S. chemical industry converts raw materials into valuable productstailor-made for consumers and the nation's industries in three principalcategories:

Basic Chemicals - e.g., acids, alkalies, salts, and organic chemicals.Intermediates (chemical products used in further manufacture)- e.g.,synthetic fibers, plastic materials, and color pigments.

Finished Chemical Products (used for ultimate consumption) - e.g.,paints, fertilizers, and explosives.

The U.S. chemical industry produces more than 70,000 different products,ranging from industrial chemicals to soaps and toiletries, from paints toagricultural chemicals, from plastics and manmade fibers topharmaceuticals.

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National Chemical Industry

Has regulatory costs growing faster than any other component of mostcapital budgets; Pollution abatement spending in 1994 was $4.6 billion

Emissions, 1995 annual, in millions of metric tons: SO2, 0.5; NOx, 0.3; VOC,1.6; CO, 2.2; particulates, 0.1; lead, 0.1 thousand metric tons

Decreased toxic emissions as defined by EPA's Toxic-Release InventoryReporting Program 61% between 1988-1994, while production rose 18%

Performs extensive outreach for continuous environmental, health and safetyperformance improvement through CMA-developed Responsible Care®.

Missouri Chemical Industry

The Missouri chemical industry¶s pollution abatement expenditures were $64million in 2000.

(Source: American Chemical Council¶s Missouri Fact Sheet .)

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Energy

Efficient Motor SystemsEfficient Compressed Air Systems

Plant Assessments

High Performance Steam Systems (3 CaseStudies)

New Chemical Science & Engineering

Catalytic Hydrogenation Reactor Retrofit

Integrated Workbench for Thermodynamics

New Nanoscale Catalysts

Direct Production of Silicones from Sand

New Electrochemical Reactors

Oxidative Cracking of Hydrocarbons to Ethylene

Selective Oxidation of Aromatic Compounds Alkane Functionalization Catalysis

Multi-phase Simulation of Fluid-Particle Systems

Simulating Industrial Turbulent Gas-Solid Flows

New Products & Markets

Nylon 6 Carpet Recycling

VapoSep Membrane Vapor Recovery

Surface Activated Rubber Particles

Environment & Recycling

PSA Technology to Recover Products fromWaste Streams

Electrodeionization for Recovery & Recycling of Waste & Water

Olefin Recovery for Chemical Industry WasteStream

Recovery of Thermoplastics for Reuse

Flexible Chemical Processing of PolymericMaterials

Materials

Corrosion Monitoring System

Enhanced Alloy Selection SystemIntermetallics for Ethylene Production

Study of Metal Dusting Phenomenon

Mixed Solvent Corrosion

Advanced Membrane for Production of p-Xylene

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Completed Roadmaps:

Biocatalysts

Computational Chemistry

Computational Fluid

Dynamics

Materials of Construction

Materials Technology

Separations

Roadmaps in Progress:

New Process Chemistry

Reaction Engineering

Visit the OIT Chemicals IOF Website for more roadmap information

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Clean Air Act (CAA)

Clean Water Act (CWA)

Comprehensive Emergency Planning and Community Right-To-

Know Act (CERCLA)

Emergency Planning and Community Right-To-Know Act

(EPCRA)

Federal Insecticide, Fungicide, and Rodenticide Act (FIFRA)

Pollution Prevention Act (PPA)

Resource Conservation and Recovery Act (RCRA)

Safe Drinking Water Act (SDWA)

Toxic Substances Control Act (TSCA)

Visit www.ChemAlliance.org for more in-depth information onthese Federal regulatory requirements for the chemicalindustry

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35.3% of MO¶s 485

Chemical companiesare in St. Louis City /St. Louis County

14.4% of MO¶s

485 Chemicalcompanies arein the KansasCity area(Clay/JacksonCounty)

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0 500 1000 1500 2000 2500 3000 3500 4000

Number of Employee s

325120

325131

325132

325181

325188

325191

325193325199

325211

325212

325221

325222

325311

325312

325314

325320

325411

325412

325413

325414325510

325520

325611

325612

325620

325910

325920

325991

325992

325998

N A I C S

C o d

Number of Employees in Missouri Chemical Industries

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Employment

(325412) Pharmaceutical Preparation Manufacturing ± 13.6%

(325320) Pesticide & Other Agricultural Chemical Manufacturing ± 12.9%

(325510) Paint & Coating Manufacturing ± 9.7%

(325998) All Other Misc. Chemical Product Manufacturing ± 9.6%(325612) Polish & Other Sanitation Good Manufacturing ± 9.2%

(325611) Soap & Other Detergent Manufacturing ± 8.5%

(325520) Adhesive Manufacturing ± 6.5%

R emaining Chemical Industries employ less than 5% each Missouri¶s Chemical

Industry workforce of 26,990.

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0 10 20 30 40 50 60 70

Number f mpanies

325120

325131

325132

325181

325188

325191325193

325199

325211

325212

325221

325222

325311

325312

325314

325320

325411

325412

325413

325414

325510

325520

325611

325612

325620

325910

325920

325991

325992

325998

N A I

e

Number f emi al mpanies in each NAI codeNumber of Companies in Missouri Chemical Industries

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Number of Companies

(325314) Fertilizer (Mixing Only) Manufacturing ± 14.0%

(325998) All Other Misc. Chemical Product Manufacturing ± 13.0%

(325510) Paint & Coating Manufacturing ± 11.6%

(325612) Polish & Other Sanitation Good Manufacturing ± 11.6%(325611) Soap & Other Detergent Manufacturing ± 6.6%

(325412) Pharmaceutical Preparation Manufacturing ± 5.4%

R emaining Chemical Industries contain less than 5% each of Missouri¶s 485

Chemical Companies.

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U.S. chemical industry employed 1.03 million in 1996; 58% are production workers whoearn 1/3 more than the manufacturing average.

Average hourly wages for chemical industry production workers in 1997 was $16.60.

Uses labor less intensively than other manufacturing industries; (production workers 58%of total employment vs. 69% for all manufacturing)


The Missouri Chemical Industry currently directly employs approximately 27,000 people,representing 6.5% of the state¶s manufacturing workforce. Rank among states: 13.

Additional jobs supported by the business of chemistry in Missouri totaled 133,200 peoplein 2000.

Workers in Missouri¶s business of chemistry are among the best paid by the state¶smanufacturers. Average wages of $63,029 are 69% higher than the state¶s manufacturingaverage and 118% higher than the state¶s overall wages for all industries.

(Source: American Chemistry Council¶s Missouri Fact Sheet .)

The St. Louis area (St. Louis City & St. Louis County) accounts for approximately 42% of Missouri¶s chemical industry employment; The Kansas City area (Jackson and Clay

Counties) accounts for approximately 28%.

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0 50 100 150 200

Number of Companies

Number of chemical companies in employment ranges

(n/a)

Under

10-24

25-49

50-99

100-1

200-4

500-9

1000

Number of Employees # of Com panies

1000 and up 2

500-999 5

200-499 29

100-199 35

50-99 45

25-49 63

10-24 113

Under 10 191

(n/a) 2

TOTAL

485

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Aventis Pharmaceuticals,Inc. ± 2000, Kansas CityBayer Corporation ± 2000, Kansas City

Protein Technologies International ± 600, St. Louis

Sigma Chemical Company (Organic Chemicals) ± 600, St. Louis

Unilever Home & Personal Care -- 600, Jefferson City

American Cyanamid Company ± 550, Hannibal

Sigma Chemical Company (Research biochemicals, organic chemicals & clinicallaboratory reagents) ± 500, St. Louis

Allied Healthcare Products, Inc. ± 400, St. Louis

United Industries, Inc. ± 400, Overland

Dial Corporation ± 380, St. Louis

Orbseal Corporation ± 377, Richmond

Lear Operations Corporation ± 360, Kansas City

Procter & Gamble Manufacturing ± 330, St. LouisP.D. George Company ± 300, St. Louis

Mallinckrodt, Inc. ± 300, Maryland Heights

Mallinckrodt, Inc. ± 300, Chesterfield

Reliv International ± 300, Chesterfield

Spectrum Brands, Inc. ± 300, Overland

Willert Home Products, Inc. ± 300, St. Louis

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The United States is the largest chemical producer in the world (over 25% of total production) and achieved a record trade surplus in 1997 of $19.2 billion. The industry continues to grow, with profits in 1997reaching $44.8 billion, an all-time high.

The chemical industry is one of the largest U.S. private sector investors

in R&D, with chemical patents accounting for 15% of the total awarded inthe United States. Pharmaceuticals research accounts for more than half of R&D spending.


The business of chemistry in Missouri generated $10.6 billion worth of chemistry products in 2000. Rank among states: 14.

U.S. chemistry exports from Missouri totaled $1.2 billion in 2000.

Additional production supported by the Missouri business of chemistrywas $25.9 billion in 2000.

(Source: American Chemistry Council¶s Missouri Fact Sheet .)

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0 50 100 150 200

Number of Com panies

Number of chemical companies in each sales range

(n/a)

$500

$100

$50M

$25M

$10M

$5MM

$1MM

$500-Under

Sales Range # of Companies

$500MM-$999.9MM 1

$100MM-$499.9MM 18

$50MM-$99.9MM 20

$25MM-$49.9MM 31

$10MM-$24.9MM 57

$5MM-$9.9MM 81

$1MM-$4.9MM 186

$500-$999K 35

Under $500K 8

Not Available 48

TOTAL 485

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Aventis Pharmaceuticals,Inc. -- K ansas City Unilever Home & Personal Care -- J efferson City & St. Louis

3M -- Springfield

Willert Home Products, Inc. -- St. Louis

Spectrum Brands, Inc. -- 2 Overland branches

Sigma Chemical Company ± 2 St. Louis branches

Dial Corporation ± St. Louis

P.D. George Company ± St. Louis

Procter & Gamble Manufacturing ± St. Louis

STERIS Corporation ± St. Louis

Mallinckrodt, Inc. ± Maryland Heights

American Cyanamid Company -- Hannibal

Lear Operations Corporation ± K ansas City

Brewer Science, Inc. -- R olla

Orbseal Corporation -- R ichmond

Reliv International, Inc. -- Chesterfield

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Chem_Web