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Jerguson Gage Assembly Area Improvements
• Added one Valve Assembly and one Gage Assembly Person– Total of five in this area– Gage Assembly person will be moving to 2nd
shift after training period
• Installed Free Standing Workstation Crane• Installed Jib Crane• Added an additional valve assembly
station
Jerguson Gage Assembly Area Improvements
• Jerguson Gage Assembly Machine is now fully utilized
• Purchased components to manufacture two new Cover Machining Fixtures
• Started recruiting for 3rd shift machining area help
Vertical Machining Center Area Improvements
• Installed new Free Standing Bridge Crane over entire area
• Purchased Bar Support System to improve end-working process– Enables part to run at much higher speed– Eliminates safety issues
Sheet Metal Fabrication Area
• Sheet Metal Storage Racks are now fully utilized
• Plasma Cutting Table Utilization Program is well under way– Most Jacoby/Tarbox retainers are now cut in-
house– Working with Purchasing to transition other
products in-house
Bar Stock Storage Area
• Roll-Out Storage Racks are now fully utilized
• Hired a Saw Operator– Cuts and stages material for all areas
including:• Vertical Machining Center Area• Hycoa• Filtration Equipment
Magnicator/Magnesonics Area Improvements
• Added two additional Welders – Total of seven
• Added one additional Assembler– Total of two
• Purchased two new welding machines
• Purchased two jib cranes
• Purchased Free Standing Bridge Crane for material storage area
Shipping Area
• Area has been completely relocated
• Free Standing Office should be operational shortly
• Hired an additional Shipping Person– Will move to 2nd shift after training period
Instrumentation/Hycoa Weld Area
• Added Two New Welders– Total of nine
• Installed two new Jib Cranes
• Purchased two new Welding Machines
• Purchased Hydraulic Scissor Lift Tables for Positioners
Additions & Improvements in Manufacturing (Last 8 Months)
• Set-up new Sheet Metal Fabrication Area• Installed 3 new weld booths for Hycoa Product• Purchased 4 new welding machines for Hycoa
Product• Purchased Modula Vertical Storage System • Installed new Shop Offices in Filtration
Equipment Addition
• Installed 4 new one ton capacity Jib Cranes in the Filtration Equipment Addition
• Installed 6 new Steel Storage System Roll-Out Bar Storage Racks
• Installed 3 new Steel Storage System Pull-Out Sheet Metal Racks
• Piped Hycoa weld booths for gas service
• Re-located Manual Machine Area which included:– New (used) Horizontal Band Saw– New (used) Engine Lathe
• Installed Mazak Ultra 650 Six Pallet Horizontal Machining Center for Hycoa product
• Re-located Shipping Area• Erected Shipping/Receiving Portable Office
• Brought additional Narrow-Aisle Tow Motor from Hycoa
• Installed additional Material Storage Racks for Hycoa and Mahle Inventory
• Completed Hycoa Consolidation• Re-located and expanded Jerguson Gage and
Valve Assembly Area• Purchased new Material Storage Racks for
Jerguson Inventory• Installed Guard Rails in several areas for safety
• Purchased new Hand Tools for Filtration Equipment Group
• Purchased new Roll-Around Carts• Purchased new Racks and Cabinets for
Filtration Equipment Group• Expanded Jacoby/Tarbox Assembly Area• Expanded Reliance Assembly Area• Re-located and expanded Jerguson Electrical
Assembly Area
• Purchased new shelving for Jerguson Electrical Assembly Area
• Purchased numerous Portable Fans for all manufacturing areas
• Re-located and expanded Reliance Electrical Assembly Area
• Consolidated Magnesonics Electrical Assembly into Strongsville
• Implemented program to burn Jacoby/Tarbox Retainers in-house
• Purchased Hydraulic Torque Wrench for Filtration Equipment Assembly Area
• Installed new lights in Filtration Equipment Hydro-Test Area
• Purchased new Infrared Shrink Wrap Tunnel for Jerguson and Reliance Kits and loose gaskets
• Initiated Lincoln Electric Welding School Program• Hired Renee Wichman as 2nd Shift Supervisor• Purchased numerous Sub-Arc Welder Upgrades,
including:– Motorized Cross-Slide– New Vacuum System– New Flux-Recovery System– New Tank Turning Rolls– New (remanufactured) 5000# Positioner
• Purchased new Riding Floor Sweeper• Installed new Computer Work Station at the
Mazak Ultra 650 (Hycoa) Horizontal Machining Center
• Purchased all new Ladders for Filtration Equipment Group
• Installed new Free Standing Work Station Bridge Cranes in the following areas:– Jerguson Gage and Valve Assembly– Magnicator Material Storage Area– Vertical Machining Center Cell