Clip44 Hinged Door Manual - Alsysco · LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco’s

CLIP44SHOPFRONT SYSTEM

HINGED DOORS

PRODUCT MANUAL

Revision: August 2011

Disclaimer: The right to make alterations is reserved

© 2011 Wispeco (Pty) Ltd, All Rights Reserved

LEGAL DISCLAIMER

All information, recommendations or advice contained in this documentation

is given in good faith to the best of Wispeco’s knowledge and is based on

current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of

Wispeco, such use is within the exclusive responsibility of the user. Wispeco

cannot be held responsible for any loss incurred through incorrect or faulty use

of this documentation.

Great care has been taken to ensure that the information provided is correct.

Wispeco will accept no responsibility for any errors and/or omissions, which may

have inadvertently occurred.

All mechanical joints must be sealed with a Wispeco approved joint sealer.

Laminated glass must not stand in water.

All drawings in the Wispeco Documentation are shown NOT to scale.

Wispeco cannot accept responsibility for the use of standard products since

Wispeco does not know where these products are being installed.

The use of anti-magnetic stainless steel screws and pop rivets is recommended

to reduce galvanic corrosion in harsh environments.

The hardware recommended in this documentation is suitable for use in most

atmospheric environments. When hardware is used in severe costal environments

the manufacturer of the hardware must be consulted.

Fixing lugs on frames must be positioned as per the user manual and used in

accordance to the AAAMSA specifications. When profiles are screwed together

the screw centers must also be according to the user manual.

All glass used within Wispeco products must comply with SAGGA regulations.

By continuing to use this documentation you acknowledge that you

understand and accept the legal disclaimer.

PAGE B1

CLIP44 SHOPFRONT SYSTEM

PROFILE IDENTIFICATION

WISPECOAluminium

75.00

30

.00

CLIP44 26D

RECESSED BACK

ALS44-M26D

75.00

30

.00

CLIP44 26B

RECESSED BACK

ALS44-F26B

75.00

30

.00

CLIP44 26C JAMB

OPEN BACK

ALS44-F26C

75.00

30

.00

CLIP44 26E

FLAT BACK

ALS44-F26E

30

.00

95.00

CLIP44 95B

RECESSED BACK

ALS44-F095B

30

.00

105.00

CLIP44 105B

RECESSED BACK

ALS44-F105B

CLIP44 130B

RECESSED BACK

W56084

30

.00

130.00

30

.00

120.00

CLIP44 120B

RECESSED BACK

ALS44-F120B

44.00

15

0.0

0

CLIP44 R6 SILL

RAIL 150mm

ALS44-SR6

44.00

85

.00

CLIP44 R4 HEAD/

SILL RAIL 85mm

ALS44-SR4

44.00

50

.00

CLIP44 R7 HEAD/

SILL RAIL 50mm

ALS44-SR7

CLIP44 BOX SPIGOT

4 X S/PORT

W55456

62.30

25

.80

CLIP44 150B

RECESSED BACK

ALS44-F150B

30

.00

150.00



PAGE B2



WISPECOAluminium

CLIP44 150mm MULLION

HEAVY DUTY

ALS44-M150HD

15

0.0

0

30.00

15

0.0

0

CLIP44 W150 MULLION

ALS44-M150

30.00

12

0.0

0

CLIP44 MULLION W120

ALS44-M120

30.00

CLIP44 MULLION W130

W56083

13

0.0

0

30.00

95

.00

CLIP44 MULLION W95

ALS44-M095

30.00

10

5.0

0

CLIP44 MULLION W105

ALS44-M105

30.00

11

6.4

0

CLIP44 MULLION 116.4mm

ALS44-M116

30.00

ALS44-MGB

30.00

45

.00

CLIP44 MIDRAIL GLAZING BAR

75

.00

30.00

CLIP44 26 MULLION

ALS44-M026

75.00

75

.00

CLIP44 CORNER MULLION

ALS44-MC90



PAGE B3



WISPECOAluminium

CLIP44 MULTI TRACK

HEAD RAIL

57.60

46

.50

CLIP44 MULTI TRACK

SILL RAIL

57.60

16

.00

CLIP44 MULTI TRACK

SILL ADAPTOR

22.10

40

.00

ALS44-DMHR ALS44-DMSA ALS44-DMSR

45.50

45

.00

CLIP44 R12 SPECIAL

ALS44-DR12SP

45

.00

CLIP44 R12 DOUBLE

DOOR JAMB

ALS44-DR12

44.00

45

.00

CLIP44 R3 SPECIAL

DOOR JAMB

ALS44-DR3SP

44.00

45

.00

CLIP44 R1

DOOR JAMB

ALS44-DR1

44.00

CLIP44 R11W

D/STILE 60mm W/PILE

ALS44-DR11W

60

.00

44.00

CLIP44 R11SP

D/STILE 60mm

ALS44-DR11SP

44.00

60

.00

CLIP44 R11

DOOR JAMB

ALS44-DR11

60

.00

44.00

85

.00

CLIP44 R4-SPECIAL

MID RAIL 85mm

ALS44-AR4SP

44.00

90

.00

CLIP44 R9W

D/STILE 90mm W/PILE

ALS44-DR9W

44.00

CLIP44 R9

D/STILE 90mmALS44-DR9

44.00

90

.00

CLIP44 R9SP D/STILE

90mm

ALS44-DR9SP

44.00

90

.00



PAGE B4



- ALTERNATIVE PROFILES WITH WOOLPILE

WISPECOAluminium

W55875 W55824W32877

75.0

30

.0

75

.0

30.0

75.0

30

.0

W56012

30.0

15

0.0

75.0

30

.0

W55913

12

0.0

30.0

CLIP44 W150 MULLION

WOOLPILE

CLIP44 150mm MULLION

HEAVY DUTYWOOLPILE

W56013

30.0

15

0.0

CLIP44 W150 MULLION

WOOLPILE

W56014

30.0

10

5.0

CLIP44 W105 MULLION

WOOLPILE

W56015

60.0

95

.0

CLIP44 W95 MULLION

WOOLPILE

CLIP44 FLAT

BACK WOOLPILE

CLIP 44 RECESSED

BACK WOOLPILE

CLIP44 JAMB

OPEN BACK WOOLPILE

CLIP44 MULLION

WOOLPILE

W55891



PAGE B5



WISPECOAluminium

78.28

77

.54

CLIP44 CORNER

MULLION 1

ALS44-M1C

80.60

43

.50

CLIP44 CORNER

MULLION 2

ALS44-M2C

73.50

28

.50

CLIP44 CURVED CLIP

HAND RAIL

ALS44-AHR

CLIP44 TRANSOM COVER

W25029

97.00

2.0

0

101.60

45

.00

CLIP44 TRANSOM

ALS44-ATOHC

CLIP44 UNIVERSAL

DOOR HANDLE

34.47

10

5.2

9

ALS44-DHU

CLIP44 R19 SPECIAL CLADDING

W27934

116.00

3.0

0

COLONIAL BAR

W29247

40.00

8.0

0

44.00

21

.00

CLIP44 DOOR END

STYLE FOR PIVOTALS44-DES

CLIP44 COMPENSATING

CHANNEL

W23224

44.40

19

.00

CLIP44 THRESHOLD

W30289

75.00

30

.00

58.00

44

.00

CLIP44 SLIDING DOOR

HEAD RAIL

ALS44-ATG

CLIP44 ANGLED

GLAZING BEAD

ALS38-BB12

21.10

16

.80

CLIP44 ANGLED

GLAZING BEAD

18.30

17

.40

ALS44-BA

CLIP44 SQUARE

GLAZING BEAD

18.30

17

.40

ALS44-BS

CLIP44 DOUBLE

GLAZING BEAD

23.50

17

.40

ALS44-BDG

NEW CLIP44 ANGLED

GLAZING BEAD

W31142

18.15

18

.20



PAGE B6



WISPECOAluminium

44.45

8.1

7

CLIP44 SILL ADAPTOR

ALS44-ASA

47.55

35

.50

CLIP44 DRAINAGE SILL

ALS44-ADS

CLIP44 DRAINAGE

SILL ADAPTOR

51.75

24

.00

ALS44-DSA

CLIP44 FLOOR TRACK

W26282

26.00

10

.00

CLIP44 CHANNEL

SPIGOT

W26152

21.00

25

.00

40.40

19

.60

CLIP44 SPIGOT

ALS44-ASP

CLIP44 FRAME SPIGOT

71.00

19

.60

ALS44-AFS

CLIP44 40mm

COVER PLATE

W25025

40.05

2.5

0

44.00

16

.50

CLIP44 PIVOT DOOR

HEAD ADAPTOR

ALS44-DHA

CLIP44 DOOR ADAPTOR

46.30

19

.00

ALS44-DA

CLIP44 DOOR ADAPTOR

FOR W150

83.43

18

.69

ALS44-DA150

CLIP44 DOOR

ADAPTOR FOR W95

31.08

18

.69

ALS44-DA095

38.58

18

.69

CLIP44 DOOR

ADAPTOR FOR W105

ALS44-DA105

53.43

18

.69

CLIP44 DOOR

ADAPTOR FOR W120

ALS44-DA120

CLIP44 GLAZING

ADAPTOR

46.30

19

.00

ALS44-AGA

40.00

20

.60

CLIP44 R4 FILLER

ADAPTOR

ALS44-AR4F

CLIP44 SLIDING DOOR

STOP ASTRAGAL

42.00

22

.00

ALS44-ASDA

CLIP44 ASTRAGAL

WITH WOOLPILE

47.96

15

.20

ALS44-AAW

40.00

17

.00

CLIP44 R4 SILL

END FILLER

ALS44-AEF

65.90

16

.20

CLIP44 DOOR ADAPTOR

FOR W 130

W33174



PAGE B7


HINGED DOOR INSERT

HARDWARE IDENTIFICATION

POP RIVET

4.8x12mm

4x10 C/SUNK

RIVET

13

.00

8.00

BUTTERFLY H13 WEDGE H2

8.00

9.0

0

24.00

EQUAL ANGLE 50.0 x 50.0 x 2.0

W20423

8x40 P/HEAD POSI

S/S SCREW

SHOP HANDLE

CISA LATCH LOCK

ALUFAB HINGE

SPIGOT

58.00

55.00

FLUSH BOLT

FRAME SPIGOT

30.00

WISPECOAluminium

BOX SPIGOT 4 X S/PORT

W53752

30.00

AHNT-08G

AHTR-08G

AHWH-08G

AHFB-AFN

AHHL-SF190N

AHHG-AFSN

AHSN-FPC25SS

AHGK-BFH13 AHGK-WGH2 AHRV-C4X10 AHRV-C4.8X12 AHSC-P08X40SS

ALS44-ASP

ALS44-AFS



PAGE B8


BUTTERFLY GASKET AND

WEDGE CODES

WISPECOAluminium

WEDGES

BUTTERFLY GASKET

B01O

W01G W02B W03R

CLIP 44 WITH W31142 BEAD

27

4

26

5

25

6

24.62

6.38

W31142 BEAD

W05P

ALS38-BB12 BEAD

CLIP 44 WITH ALS38-BB12 BEAD

2

8.38

8.792

10.38

6.792

12

5.1 2

12.38

4.79



PAGE B9


HINGED DOOR LEAF

SIZE LIMITATION GUIDE

WHEN USING 45mm DOOR JAMB (EG. - R1 DOOR JAMB)

MAXIMUM DOOR LEAF WIDTH: X1 = 1000mm

MAXIMUM DOOR LEAF HEIGHT: Y1 = 2200mm

60 1W

1

4

90 9W

2

6

ALS44-DR1

WHEN USING mm DOOR JAMB (EG. ALS44-DR11W - R1 DOOR JAMB)

MAXIMUM DOOR LEAF WIDTH: X1 = 1 00mm

MAXIMUM DOOR LEAF HEIGHT: Y1 = 2 00mm

WHEN USING mm DOOR JAMB (EG. ALS44-DR9W - R DOOR JAMB)

MAXIMUM DOOR LEAF WIDTH: X1 = 1 00mm

MAXIMUM DOOR LEAF HEIGHT: Y1 = 2 00mm

X1

Y1

WISPECOAluminium



PAGE B10


HINGED DOOR

CONFIGURATIONS

TYPICAL

SINGLE HINGED DOOR DOUBLE HINGED DOOR

SINGLE HINGED DOOR

WITH MIDRAIL

DOUBLE HINGED DOOR

WITH MIDRAIL

WISPECOAluminium



PAGE B11


COTTAGE PANE HINGED DOOR

CONFIGURATIONSTYPICAL

SINGLE COTTAGE PANE

HINGED DOOR (2 x 3 PANE)

DOUBLE COTTAGE PANE


SINGLE COTTAGE PANE


DOUBLE COTTAGE PANE


WISPECOAluminium



PAGE B12

WISPECOAluminium

CLIP 44 SHOPFRONT SYSTEM

HINGED DOOR FIXING DETAILS

TYPICAL SINGLE DOOR

C/L LOCK

Ma

x.7

50

150 Max. 750 150

15

0M

ax.

75

0

Ma

x.7

50

Ma

x.7

50

15

01

50

Ma

x.7

50

Ma

x.7

50

15

01

50

C/L HINGE

C/L HINGE

C/L HINGE 15

01

50

15

01

50

15

0

TYPICAL DOUBLE DOOR

15

0M

ax.

75

0M

ax.

75

0

150 Max. 750 Max. 750150150 150

C/L HINGE C/L HINGE

C/L HINGE C/L HINGE

C/L HINGEC/L HINGE

15

01

50

15

01

50

15

0

15

0M

ax.

75

0M

ax.

75

01

50

15

01

50

15

01

50



PAGE B13


SINGLE HINGED DOOR

INWARD OPENING

CROSS SECTIONAL DETAIL

B

B

A A

SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

7.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-M095

ALS44-DA095

ALS44-BA

ALS44-SR4

ALS44-M095

ALS44-DR1

ALS44-DA095

ALS44-BA



PAGE B14


SINGLE HINGED DOOR WITH

MIDRAIL INWARD OPENING


B

B

A A

SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

47

.50

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-M095

ALS44-DA095

ALS44-BA

ALS44-SR4

ALS44-AR4SP

ALS44-M095

ALS44-DR1

ALS44-DA095

ALS44-BA



PAGE B15


SINGLE HINGED DOOR

INWARD OPENING IN ADAPTOR FRAME


B

B

A A

SECTION B - B

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

WISPECOAluminium

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

ALS44-F26B

ALS44-DA

ALS44-BA

ALS44-SR4

ALS44-F26B

ALS44-DR1

ALS44-DA

ALS44-BA





MIDRAIL INWARD OPENING IN

ADAPTOR FRAME


SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

04

7.5

0

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

B

B

A A

PAGE B16

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-F26B

ALS44-DA

ALS44-DA

ALS44-AR4SP

ALS44-SR4

ALS44-DR1

ALS44-F26B

ALS44-BA

ALS44-BA




SINGLE HINGED DOOR

OUTWARD OPENING

CROSS SECTIONAL DETAILSECTION B - B

B

B

A A

3.0

0

85.0

0

85.7

0

90.0

0

7.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

PAGE B17

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-M026

ALS44-BA

ALS44-SR4

ALS44-M026 ALS44-DR1

ALS44-BA



PAGE B18


SINGLE HINGED DOOR WITH MIDRAIL

OUTWARD OPENING


B

B

A A

SECTION B - B

47

.50

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85

.00

85

.70

90

.00

15

.00

30

.00

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-M026 ALS44-DR1

ALS44-BA

ALS44-BA

ALS44-SR4

ALS44-AR4SP

ALS44-M026




SINGLE HINGED DOOR

OUTWARD OPENING IN ADAPTOR FRAME


B

B

A A

SECTION B - B

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

PAGE B19

SECTION A - A

50.00

4.00 15.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-F26B

ALS44-F26B

ALS44-DA

ALS44-BA

ALS44-BA

ALS44-DA

ALS44-DR1

ALS44-SR4



PAGE B20



MIDRAIL OUTWARD OPENING IN

ADAPTOR FRAME


B

B

A A

SECTION B - B

47

.50

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

SECTION A - A

15.00

50.00

4.00

30.0045.00

45.70

3.00

WISPECOAluminium

ALS44-BA

ALS44-SR4

ALS44-AR4SP

ALS44-F26B

ALS44-DA

ALS44-F26B

ALS44-BA

ALS44-DA

ALS44-DR1



PAGE B21


SINGLE COTTAGE PANE HINGED

DOOR INWARD OPENING


B

B

A A

90

.00

85

.70

WISPECOAluminium

SECTION A - A

45.70

45.00 30.00

15.004.00

50.00

20.00

15.70

15.00

3.00

SECTION B - B

20

.00

15

.70

15

.00

30

.00

15

.00

90

.00

85

.70

85

.00

7.0

08

5.0

0

3.0

0

ALS44-M095

ALS44-M095

ALS44-DR1

ALS44-BA

ALS44-BA

ALS44-MGB

ALS44-MGB

ALS44-DA095

ALS44-DA095

ALS44-SR4





DOOR INWARD OPENING IN ADAPTOR

FRAME CROSS SECTIONAL DETAIL

B

B

A A

SECTION B - B

20

.00

15

.70

15

.00

30

.00

15

.00

90

.00

85

.70

85

.00

7.0

09

0.0

0

85

.70

85

.00

3.0

0

15.00

PAGE B22

SECTION A - A

45.70

45.00 30.00

4.00

50.00

20.00

15.70

15.00

3.00

WISPECOAluminium

ALS44-SR4

ALS44-F26B

ALS44-F26B

ALS44-DA

ALS44-DA

ALS44-MGB

ALS44-MGB

ALS44-BA

ALS44-BA

ALS44-DR1



PAGE B23



DOOR OUTWARD OPENING


B

B

A A

SECTION A - A

SECTION B - B

20

.00

15

.70

15

.00

90

.00

85

.70

85

.00

7.0

0

30

.00

15

.00

90

.00

85

.70

85

.00

3.0

0

45.70

45.00 30.00

15.004.00

50.00

20.00

15.70

15.00

3.00

WISPECOAluminium

ALS44-DR1

ALS44-M026

ALS44-M026 ALS44-MGB

ALS44-MGB

ALS44-BA

ALS44-BA

ALS44-SR4



PAGE B24

B

B

A A


SINGLE COTTAGE PANE HINGE

DOOR OUTWARD OPENING IN

ADAPTOR FRAME CROSS

SECTIONAL DETAIL

SECTION A - A

45.70

45.00 30.00

15.004.00

50.00

20.00

15.70

15.00

SECTION B - B

20

.00

15

.70

15

.00

90

.00

85

.70

85

.00

7.0

03

0.0

0

15

.00

90

.00

85

.70

85

.00

3.0

0

3.00

WISPECOAluminium

ALS44-F26B

ALS44-DA

ALS44-BA

ALS44-SR4

ALS44-F26B

ALS44-DA

ALS44-MGB

ALS44-DR1

ALS44-BA

ALS44-MGB



PAGE B25


DOUBLE HINGED DOOR

INWARD OPENING


SECTION A - A

B

B

A A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

7.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

WISPECOAluminium

ALS44-BA

ALS44-BA

ALS44-SR4

ALS44-M095

ALS44-M095

ALS44-DA095

ALS44-DA095

ALS44-DR1

ALS44-DR1ALS44-DR12




DOUBLE HINGED DOOR WITH

MIDRAIL INWARD OPENING


B

B

A A

SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

47

.50

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

PAGE B26

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

WISPECOAluminium

ALS44-BA

ALS44-M095

ALS44-DA095

ALS44-DR1

ALS44-DR1ALS44-DR12

ALS44-M095

ALS44-DA095

ALS44-BA

ALS44-SR4

ALS44-AR4SP



B

B

A A


DOUBLE HINGED DOOR

INWARD OPENING IN ADAPTOR FRAME

CROSS SECTIONAL DETAILSECTION B - B

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

PAGE B27

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

WISPECOAluminium

ALS44-F26B

ALS44-DA

ALS44-BA

ALS44-SR4

ALS44-F26B

ALS44-DA

ALS44-DR1

ALS44-BA

ALS44-DR1ALS44-DR12





MIDRAIL INWARD OPENING IN

ADAPTOR FRAME


B

B

A A

SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

047.5

0

43.2

0

42.5

07.0

0

85.0

0

85.7

0

90.0

0

PAGE B28

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

WISPECOAluminium

ALS44-F26B

ALS44-DA

ALS44-DR1

ALS44-BA

ALS44-DR1ALS44-DR12

ALS44-BA

ALS44-SR4

ALS44-AR4SP

ALS44-F26B

ALS44-DA



PAGE B29


DOUBLE HINGED DOOR

OUTWARD OPENING


B

B

A A

SECTION B - B

3.0

0

85.0

0

85.7

0

90.0

0

7.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00

30.00

15.00

3.00

50.00

WISPECOAluminium

ALS44-BA

ALS44-SR4

ALS44-M026

ALS44-DR1

ALS44-M026

ALS44-BA

ALS44-DR12 ALS44-DR1





MIDRAIL OUTWARD OPENING


B

B

A A

SECTION B - B

47

.50

43

.20

42

.50

7.0

0

85

.00

85

.70

90

.00

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

PAGE B30

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00 30.00

15.003.00

50.00

WISPECOAluminium

ALS44-DR1

ALS44-M026

ALS44-BA


ALS44-BA

ALS44-SR4

ALS44-M026

ALS44-AR4SP



PAGE B31

B

B

A A


DOUBLE HINGED DOOR

OUTWARD OPENING IN ADAPTOR FRAME


SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00

30.00

15.003.00

50.00

SECTION B - B

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85.0

0

85.7

0

90.0

0

15.0

0

30.0

0

WISPECOAluminium

ALS44-BA

ALS44-SR4

ALS44-F26B

ALS44-DA

ALS44-F26B

ALS44-DR1

ALS44-DR1

ALS44-DR12

ALS44-BA

ALS44-DA



PAGE B32



MIDRAIL OUTWARD OPENING IN

ADAPTOR FRAME


B

B

A A

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.00

2.00

2.00

4.00

45.70

45.00

30.00

15.003.00

50.00

SECTION B - B

47

.50

43

.20

42

.50

7.0

0

85.0

0

85.7

0

90.0

0

3.0

0

85

.00

85

.70

90

.00

15

.00

30

.00

WISPECOAluminium

ALS44-F26B

ALS44-DR1

ALS44-DR1

ALS44-DR12

ALS44-BA

ALS44-DA

ALS44-BA

ALS44-SR4

ALS44-AR4SP

ALS44-F26B

ALS44-DA



PAGE B33


DOUBLE COTTAGE PANE

HINGED DOOR INWARD OPENING


B

B

A A

SECTION A - A

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

45.70

45.00 30.0015.003.00

50.00

20.0015.70

15.00

SECTION B - B

20

.00

15

.70

15

.00

30

.00

15

.00

90

.00

85

.70

85

.00

7.0

0

90

.00

85

.70

85

.00

3.0

0

WISPECOAluminium

ALS44-MGB

ALS44-DR1

ALS44-BA

ALS44-DR1ALS44-DR12

ALS44-M095

ALS44-DA095

ALS44-SR4

ALS44-BA

ALS44-M095

ALS44-DA095

ALS44-MGB




DOUBLE COTTAGE PANE

HINGED DOOR INWARD OPENING

IN ADAPTOR FRAME


B

B

A A

SECTION B - B

20

.00

15

.70

15

.00

30

.00

15

.00

90

.00

85

.70

85

.00

7.0

09

0.0

0

85

.70

85

.00

3.0

0

PAGE B34

SECTION A - A

45.70

45.00 30.0015.003.00

50.0020.0015.70

15.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

WISPECOAluminium

ALS44-SR4

ALS44-BA

ALS44-MGB

ALS44-MGB

ALS44-DR1

ALS44-BA

ALS44-DR1ALS44-DR12

ALS44-F26B

ALS44-DA

ALS44-F26B

ALS44-DA



PAGE B35


DOUBLE COTTAGE PANE

HINGED DOOR OUTWARD OPENING


B

B

A A

SECTION A - A

SECTION B - B

20

.00

15

.70

15

.00

90

.00

85

.70

85

.00

7.0

0

30

.00

15

.00

90

.00

85

.70

85

.00

3.0

0

45.70

45.00

30.00

15.00

3.00

50.0020.0015.70

15.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00

WISPECOAluminium

ALS44-SR4

ALS44-BA

ALS44-MGB

ALS44-MGB

ALS44-DR1

ALS44-BA

ALS44-DR1ALS44-DR12

ALS44-M026

ALS44-M026



PAGE B36

B

B

A A

SECTION A - A

45.70

45.00

30.00

15.003.00

50.0020.0015.70

15.00

50.00

45.70

45.00

50.00

45.70

45.002.00

2.00

4.00


DOUBLE COTTAGE PANE

HINGED DOOR OUTWARD OPENING

IN ADAPTOR FRAME


SECTION B - B

20

.00

15

.70

15

.00

90

.00

85

.70

85

.00

7.0

03

0.0

0

15

.00

90

.00

85

.70

85

.00

3.0

0

WISPECOAluminium

ALS44-SR4

ALS44-BA

ALS44-MGB

ALS44-F26B

ALS44-DA

ALS44-MGB

ALS44-DR1

ALS44-BA

ALS44-DR1ALS44-DR12

ALS44-F26B

ALS44-DA



PAGE B37


HINGED DOOR COMPONENT

ASSEMBLY DETAIL

1. ALS44-DR1 - R1 DOOR JAMB

2. ALS44-SR4 - R4 HEAD/SILL RAIL

3. ALS44-AR4SP - R4-SPECIAL MID RAIL 85mm

4a. ALS44-ASP - SPIGOT 30mm

4b. ALS44-ASP - SPIGOT 58mm

5. AHHG-AFSN - ALUFAB HINGE SINKLS 100x40mm NAT

6. AHNT-08G - NUT GALV 8mm ROD

7. AHWH-08G - WASHER GALV 8mm ROD

8. AHTR-08G - 8mm THREADED ROD GALV 3M

9. AHHL-SF190N - SHOP HANDLE UNIV NAT 190mm

10. AHSN-FPC25SS - CISA LATCH LOCK 25mm B/SET

11. AHFB-AFN - FLUSH BOLT NAT ALUFAB 150x19mm

12. HANDLE MACHINING DETAIL SEE PAGE B47

13. LOCK MACHINING DETAIL SEE PAGE B48

14. HINGE MACHINING DETAIL SEE PAGE B50

15. FLUSHBOLT MACHINING DETAIL SEE PAGE B51

1

1

1

2

2

2

2

3

3

4b

4b

4b

4b

4a

12

4a

4a

4b

4b

4b

4b

5

5

5

5

6

6

5

7

7

6

6

67

7

6

7

7

7

6

6

7

8

8

8

8

9

9

9

10

11

13

5

14

14

14

15

4a

9

11

15

10

WISPECOAluminium



PAGE B38

VIEW A

VIEW B

3.30

4.70

15

.00

CUTOUT TO LOCATE

HORIZONTAL STILES ON

R1 DOOR JAMB OR

MEETING STILE PROFILE

15

.00

VIEW B

VIEW AVIEW C

VIEW C

15

.00

15.00

15

.00

15.00


HINGED DOOR SILL MACHINING

DETAIL TO SUIT ALL SILL COMBINATIONS

NOTE:

FOR SILL COMBINATIONS PLEASE

REFER TO PAGE B36 OF THIS MANUAL

WISPECOAluminium

ALS44-SR4

ALS44-SR4

ALS44-SR4



PAGE B39


HINGED DOOR SILL OPTIONS

SILL OPTION 1

ALS44-SR4R4 HEAD/SILL RAIL 85mm ( )

SILL OPTION 2

26D RECESSED BACK ( )

DOOR ADAPTOR ( )

R4 HEAD/SILL RAIL 85mm (ALS44-SR4)

ALS44-M26D

ALS44-DA

SILL OPTION 3

DRAINAGE SILL ( )

DRAINAGE SILL ADAPTOR ( )


ALS44-ADS

ALS44-DSA

SILL OPTION 4

THRESHOLD (W30289)


WISPECOAluminium



PAGE B40


SILL COMBINATIONS

50

.00

85

.00

10

0.0

0

13

5.0

01

50

.00

17

0.0

0

23

5.0

0

30

0.0

0

WISPECOAluminium

R6

(ALS44-SR6)

R7

(ALS44-SR7)

R4

(ALS44-SR4)R7 + R7

(ALS44-SR7+ALS44-SR7)

R7 + R4


R4 + R4


R4 + R6


R6 + R6




PAGE B41


HINGED DOOR SILL OPTION 1

FLOOR LEVEL DETAIL

FINISHED FLOOR

LEVEL (INSIDE)

FINISHED FLOOR

LEVEL (OUTSIDE)

DAMP PROOF COURSE

SCREED

7mm

WISPECOAluminium

ALS44-SR4

ALS44-SR4



PAGE B42



FLOOR LEVEL DETAIL

FINISHED FLOOR

LEVEL (INSIDE)FINISHED FLOOR

LEVEL (OUTSIDE)7mm

DAMP PROOF COURSE

SCREED NON SHRINKING

GROUTCONCRETE/BRICKWORK

WISPECOAluminium

ALS44-SR4

ALS44-SR4

ALS44-M26D

ALS44-DA



PAGE B43



FLOOR LEVEL DETAIL

FINISHED FLOOR

LEVEL (OUTSIDE)

FINISHED FLOOR

LEVEL (INSIDE)

DAMP PROOF COURSE

SCREED

PATH OF

DRAINAGE

WISPECOAluminium

ALS44-SR4

ALS44-SR4

ALS44-DSA

ALS44-ADS



PAGE B44



FLOOR LEVEL DETAIL

FINISHED FLOOR

LEVEL (OUTSIDE)

FINISHED FLOOR

LEVEL (INSIDE)

DAMP PROOF COURSE

SCREED

W30289

NON SHRINKING

GROUT

WISPECOAluminium

ALS44-SR4

ALS44-SR4



PAGE B45

VIEW B

VIEW A

VIEW C

VIEW C

15

.00

15.00

15

.00

15.00VIEW B

3.00

5.00

15

.00

CUTOUT TO LOCATE

VERTICAL STILES ON

UPSTAND LEG

OF CILL

NOTE: PLEASE SEE PAGE B42

FOR ALL MIDRAIL

COMBINATIONS

VIEW A

15

.00

15

.00

15.00

15

.00

15.00


HINGED DOOR MIDRAIL MACHINING

DETAIL TO SUIT ALL COMBINATIONS

WISPECOAluminium

ALS44-AR4SP

ALS44-AR4SP

ALS44-AR4SP

ALS44-AR4SP



PAGE B46


R4 FILLER ADAPTOR

MACHINING DETAIL

VIEW B

VIEW A

VIEW C

VIEW B

3.00

5.00

15

.00

CUTOUT TO LOCATE

VERTICAL STILES ON

UPSTAND LEG

OF CILL

NOTE: PLEASE SEE PAGE B44

FOR ALL MIDRAIL

COMBINATIONS

VIEW A1

5.0

0

VIEW C

15

.00

15.00

15

.00

15.00

WISPECOAluminium

ALS44-AR4F

ALS44-AR4F

ALS44-AR4F

ALS44-AR4F



PAGE B47


MIDRAIL COMBINATIONS

W44

(ALS44-MGB)

R7 + R4 FILLER

(ALS44-SR7+ALS44-AR4F)

R4 + R4 FILLER


R4SP

(ALS44-AR4SP)

R7 + R7 + R4 FILLER

(ALS44-SR7+ALS44-SR7+

ALS44-AR4F)R7 + R4SP

(ALS44-SR7+ALS44-AR4SP)

R6 + R6 + R4 FILLER

(ALS44-SR6+ALS44-SR6+

ALS44-AR4F)

R6 + R4SP


R6 + R4 FILLER


30

.00

50

.00 8

5.0

0

85

.00

23

5.0

0

30

0.0

0

13

5.0

0 10

0.0

0

15

0.0

0

17

0.0

0

WISPECOAluminium

R4 + R4SP




PAGE B48

27

.00

58

.00

ø 8.0

ø 6.0


SPIGOT MACHINING DETAIL

10

.50

20

.50

WISPECOAluminium

ALS44-ASP

ALS44-ASP



PAGE B49


DOOR STILE MACHINING DETAIL

VIEW A

VIEW B

VIEW B

VIEW A

33

.50

27

.00

ø 8mm

ø 6mm

33

.50

27

.00

ø 8mm

ø 6mm

THREADED ROD

WISPECOAluminium


ALS44-DR11

ALS44-ASP

AHRV-D4.8X10



PAGE B50


ROD & SPIGOT ASSEMBLY DETAIL

DETAIL TYPICAL TO HEAD AND SILL OF HINGED DOOR

1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (AHSC-P08X30SS)

2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (AHNT-08G)

AND THREADED RODS (AHTR-08G). USE WASHERS (AHWH-08G).

3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY.

WISPECOAluminium

ALS44-DR11 ALS44-SR4 ALS44-DR11

ALS44-DR11 ALS44-SR4 ALS44-DR11



PAGE B51


HINGED DOOR HANDLE

MACHINING DETAIL

AHHL-SF190N

VIEW A

VIEW B

14

9.5

0

ø 6mm

VIEW B

VIEW A

WISPECOAluminium

ALS44-DR11

ALS44-DR11

AHHL-SF190N

ALS44-DR11



PAGE B52


HINGED DOOR LOCK

MACHINING DETAIL

AHSN-FPC25SS

VIEW A

VIEW C

33

.00

17.00

10.00

NOTE:

ALL MECHANICAL JOINTS TO BE

SEALED WITH SILICONE

24

0.5

0

ø 3.8mm

VIEW B

22.50

VIEW C VIEW B

VIEW A

40mm x 50mm PLATE

WISPECOAluminium

ALS44-DR11

ALS44-DR11

ALS44-DR11

ALS44-DR11

AHSN-FPC25SS



PAGE B53


HINGE MACHINING DETAIL

ON 26 MULLION TO SUIT 26B; 26C & 26E

AHHG-AFSN

VIEW A

VIEW B

84

.00

68

.00

VIEW A

VIEW B

ø 4mm

WISPECOAluminium

AHHG-AFSN

ALS44-M026

ALS44-M026

ALS44-M026



PAGE B54


HINGE MACHINING DETAIL

ON DOOR JAMB

AHHG-AFSN

VIEW B

33

.0016

.50

ø 4mm

VIEW A

VIEW A

VIEW B

WISPECOAluminium

AHHG-AFSN

ALS44-DR11

ALS44-DR11

ALS44-DR11



PAGE B55


FLUSH BOLT MACHINING DETAIL

ON R1DOOR JAMB USED IN MEETING STILE

TO SUIT: R3SP; R9; R9W; R11 & R11W

AHHG-AFSN

VIEW B

15

0.0

0

ø 4.6mmVIEW A

VIEW A

VIEW B

ø 4.6mm

10

.00

9.5

0

26

.00

WISPECOAluminium

ALS44-DR1

ALS44-DR1

ALS44-DR1

AHFB-AFN



WISPECOAluminium


SINGLE HINGED DOOR

AAAMSA TEST

PAGE B56



OUTSIDEINSIDE

W54986

W44088

1

W26150

AA

B

INSIDE

W44084W53407W53407

W55365W55365W44084

OUTSIDE

2 12

1 1

2 2

TO PASS A3 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUST

BE IMPLEMENTED.

B

Section A-A

Section B-B

NOTES:

1. Silicone injected behind the

hard backing bubble seal.

2. Silicone used in and around

the outer frame weather seal

joints to seal corners of

bubble seal,

TO PASS A3 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUST

BE IMPLEMENTED.

OUTSIDEINSIDE

1

WISPECOAluminium


DOUBLE HINGED DOOR

AAAMSA TEST

PAGE B57



W55365

W55824

OUTSIDE

INSIDE

W54720

W31142

Bubbleseal

A

AA

B

B1

1

Section B-B

Section A-A

NOTES:

1. Sondor tape to be added on the inside of the sill and head sections where doors close.

2. Silicone to be added to the bubble seal backing

Documents

Clip44 Hinged Door Manual - Alsysco · LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco’s