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crealcocreative aluminium
PRODUCT MANUALNovember 2016
HIN
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WISPECOAluminium
A product of
LEGAL DISCLAIMER
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii
CL
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PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
crealco
By continuing to use this documentation you acknowledge that you understandand accept the legal disclaimer.
General Documentation Disclaimer
This manual is intended as a manufacturing and installation advisory document. For correctspecifications, sizing of profiles and structural information please consult the StarFrontApplication. If the information you require is not available through the StarFront Application,please contact your stockist before proceeding. It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that the requiredcriteria will be met.
All information, recommendations or advice contained in this documentation is given in goodfaith to the best of Wispeco’s knowledge and is based on current procedures in effect.
Since the actual use of this documentation by the user is beyond the control of Wispeco, suchuse is within the exclusive responsibility of the user. Wispeco cannot be held responsible forany loss incurred through incorrect or faulty use of this documentation. Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products.
Great care has been taken to ensure that the information provided is correct.
Ensure that you have the latest available manual. The revision number and date can be checked on the latest StarFront version.
Wispeco will accept no responsibility for any errors and/or omissions, which may haveinadvertently occurred.
Specifications concerning products and applications
This manual is based on standard configurations only. As there are many configurations notcovered in this manual, contact your stockist with regards to a configuration not representedherein if required.
AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with theconsent of the Wispeco Technical Department.
All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to correctly seal the joints can affect the performance of the system. Information on joint sealingcan be found in the Cleaning & Maintenance Manual available for download from the Wispecowebsite or from StarFront.
All drawings in the Wispeco Documentation are NOT to scale and are used for illustrativepurposes only.
Wispeco will not accept responsibility for the use of standard products since Wispeco does notknow where these products are being installed.
The hardware recommended in this documentation is suitable for use in most atmosphericenvironments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted.
The use of non-specified hardware or incorrect mechanical fasteners can adversly affectthe mechanical and weathering performance of the system and we strongly advise againstdeviations. A Wispeco Consultant can advise you of any hardware issues and limitations withregard to this system.
The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments.
Fixing lugs on frames must be positioned as per the user manual and used in accordance tothe AAMSA specifications. When profiles are screwed together the screw centres must alsobe according to the user manual or as specified by an engineer.
All glass used within Wispeco products must comply with SAGGA regulations. Laminated glass must not stand in water.
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1 crealco
INDEX
Index ....................................................................... ........................................................................................................ ii
Legal Disclaimer ....................................................................... .................................................................................... 1
General System
Profile Identification ....................................................................... ............................................................................ 3-8
Hardware Components ............................................................................................................................................. 9
Butterfly Gasket & Wedge Codes ....................................................................... .......................................................................... 10
Leaf Size Limitation Guide ............................................................................................................................................... 11
Typical Configurations .................................................................................................................................... 12-13
CL
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4
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Fixing Details ....................................................................... ............................................................................ 14
Typical Cross Sectional Details ....................................................................................................................................
Single Outward Opening Hinged Door .............................................................................. ................................................................................................................................ 19
Single Inward Opening Hinged Door .............................................................................. ................................................................................................................................ 15
Single Inward Opening Hinged Door with Midrail .............................................................................. ................................................................................................................................. 16
Single Inward Opening Hinged Door in Adaptor Frame .............................................................................. ............................................................................................................................... 17
Single Inward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ............................................................................................................................... 18
Single Inward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................ 24
Single Outward Opening Hinged Door with Midrail .............................................................................. ................................................................................................................................ 20
Single Outward Opening Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................. 21
Single Outward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ............................................................................................................................... 22
Single Inward Opening Cottage Pane Hinged Door .............................................................................. ............................................................................................................................... 23
Double Inward Opening Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................ 29
Single Outward Opening Cottage Pane Hinged Door .............................................................................. ................................................................................................................................ 25
Single Outward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................. 26
Double Inward Opening Hinged Door .............................................................................. ............................................................................................................................... 27
Double Inward Opening Hinged Door with Midrail .............................................................................. ............................................................................................................................... 28
Double Inward Opening Cottage Pane Hinged Door .............................................................................. ................................................................................................................................ 35
Double Inward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ................................................................................................................................ 30
Double Outward Opening Hinged Door .............................................................................. ................................................................................................................................. 31
Double Outward Opening Hinged Door with Midrail .............................................................................. ............................................................................................................................... 32
Double Outward Opening Hinged Door in Adaptor Frame .............................................................................. ............................................................................................................................... 33
Double Inward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ................................................................................................................................. 36
Double Outward Opening Cottage Pane Hinged Door .............................................................................. ............................................................................................................................... 37
Double Outward Opening Cottage Pane Hinged Door in Adaptor Frame .............................................................................. ............................................................................................................................... 38
Double Outward Opening Hinged Door with Midrail in Adaptor Frame .............................................................................. ............................................................................................................................... 34
Hinged Door Component Assembly Detail ....................................................................... ............................................................................ 39
Sill Machining Detail ....................................................................... ............................................................................ 40
Sill Options ....................................................................... ............................................................................ 41
Sill Combinations ....................................................................... ............................................................................ 42
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 2 crealco
INDEXC
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Floor Level Detail ....................................................................................................................................
Sill Option 2 .............................................................................. ................................................................................................................................
Sill Option 1 .............................................................................. ................................................................................................................................ 43
44
Sill Option 3 .............................................................................. ............................................................................................................................... 45
Sill Option 4 .............................................................................. ............................................................................................................................... 46
Midrail Machining Detail .................................................................................................................................... 47
R4 Filler Adaptor Machining Detail .................................................................................................................................... 48
Midrail Combinations .................................................................................................................................... 49
Spigot Machining Detail .................................................................................................................................... 50
Door Stile Machining Detail .................................................................................................................................... 51
Rod & Spigot Assembly Detail .................................................................................................................................... 52
Handle Machining Detail .................................................................................................................................... 53
Hinge Machining Detail .................................................................................................................................... 54-55
Flush Bolt Machining Detail .................................................................................................................................... 56
AAMSA Test .................................................................................................................................... 57-58
Glazing Procedure .................................................................................................................................... 59
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 3 crealco
Profile IdentificationClip44 Hinged Window Profiles
DIE No. W53365Clip44 95b JambRecessed Back
DIE No. W26154Clip44 26c JambOpen Back
DIE No. W44084Clip44 26b JambRecessed Back
DIE No. W53194Clip44 26e JambFlat Back
DIE No. W55364Clip44 105b JambRecessed Back
DIE No. W44087Clip44 R7 50mmSill Rail
DIE No. W55362Clip44 150b JambRecessed Back DIE No. W55456
Clip44 Box Spigot
DIE No. W56084Clip44 130b JambRecessed Back
DIE No. W55363Clip44 120b JambRecessed Back
DIE No. W44094Clip44 R6 150mmSill Rail
DIE No. W44088Clip44 R4 85mmHead/Sill Rail
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
DIE No. W53365Clip44 Mullion 75mmDbl Rec 26D
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 4 crealco
Profile IdentificationClip44 Hinged Window Profiles
DIE No. W53033Clip44 MidrailGlazing Bar
DIE No. W44083Clip44 26Mullion
DIE No. W53029Clip44 MullionCorner
DIE No. W44090Clip44 W95Mullion
DIE No. W44091Clip44 W105Mullion
DIE No. W53305Clip44 116.4mmMullion
DIE No. W44092Clip44 W120Mullion
DIE No. W56083Clip44 W130Mullion
DIE No. W53151Clip44 W150 Mullion
DIE No. W54043Clip44 150mmH/D Mullion
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 5 crealco
Profile IdentificationClip44 Hinged Window Profiles
Clip44 Multi TrackSill Adaptor
Clip44 Multi TrackSill Rail
DIE No. W44085Clip44 R1Door Jamb
DIE No. W44093Clip44 R3 Special Door Jamb
DIE No. W44086Clip44 R12 DoubleDoor Jamb
DIE No. W53666Clip44 R11WD/Stile 60mmW/Pile
DIE No. W53566Clip44 R11SP D/Stile60mm
DIE No. W53099Clip44 R11 DoorJamb
DIE No. W53406Clip44 R9 D/Stile90mm
DIE No. W54720Clip44 R9SP 90mmD/Stile
DIE No. W44089Clip44 R4 Special85mm Mid-Rail
DIE No. W26507Clip44 Head RailMulti Track
DIE No. W44099Clip44 R12 Special
DIE No. W53407Clip44 R9WD/Stile 90mmW/Pile
DIE No. W26509 DIE No. W26508
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 6 crealco
Profile IdentificationClip44 Hinged Window Profiles
DIE No. W55875Clip44 Flat BackWoolpile
DIE No. W32877Clip44 Jamb Open BackWoolpile
DIE No. W55891Clip44 Mullion Woolpile
DIE No. W56015Clip44 W95 MullionWoolpile
DIE No. W55913Clip44 W150 MullionWoolpile
DIE No. W53012Clip44 150mm MullionW/Pile H/D
DIE No. W56013Clip44 W150 MullionWoolpile
DIE No. W55824Clip44 Recessed BackWoolpile
DIE No. W56014Clip44 W105 Mullion W/Pile
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 7 crealco
Profile IdentificationClip44 Hinged Window Profiles
DIE No. W28523Clip44 Corner Mullion 1
DIE No. W28524Clip44 Corner Mullion 2
DIE No. W25028Clip44 Transom
DIE No. W26198Clip44 Sliding DoorHead Rail
DIE No. W30289Clip44 Threshold
DIE No. W26464Clip44 Universal DoorHandle
DIE No. W23224Clip44 ChannelCompensating
DIE No. W27038Clip44 Curved ClipHand Rail
DIE No. W25029Clip44 Transom Cover
DIE No. W26155Clip44 Door EndStyle For Pivot
DIE No. W29247Clip44 Colonial Bar
DIE No. W27934Clip44 R19 SpecialCladding
DIE No. W30468Clip44 AngledGlazing Bead
DIE No. W14108Clip44 AngledGlazing Bead
DIE No. W29247Clip44 SquareGlazing Bead
DIE No. W27882Clip44 Double Glazing Bead
DIE No. W31142Clip44 Angled Glazing Bead
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 8 crealco
Profile IdentificationClip44 Hinged Window Profiles
DIE No. W29368Clip44 W95Door Adaptor
DIE No. W29366Clip44 W105Door Adaptor
DIE No. W26152Clip44 ChannelSpigot
DIE No. W26197Clip44 Spigot
DIE No. W26150Clip44 DoorAdaptor
DIE No. W26228Clip44 Frame Spigot
DIE No. W26151Clip44 R4 FillerAdaptor
DIE No. W25022Clip44 Sliding DoorStop Astragal
DIE No. W27921Clip44 AtragalWith Woolpile
DIE No. W26093Clip44 R4 SillEnd Filler
DIE No. W25048Clip44 SillAdaptor
DIE No. W53448Clip44 SillDrainage
DIE No. W27522Clip44 Sill Drainage Adaptor
DIE No. W26282Clip44 Floor Track
DIE No. W29367Clip44 W120Door Adaptor
DIE No. W30505Clip44 W150Door Adaptor
DIE No. W29366Clip44 W130Door Adaptor
DIE No. W28643Clip44 GlazingAdaptor
DIE No. W26207Clip44 PivotHead Adaptor
DIE No. W25029Clip44 40mmCover Plate
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 9
Hardware ComponentsRECOMMENDED CLIP44 HARDWARE COMPONENTS
FRC-410
C/Sunk Rivet
crealco
All hardware is available through our Stockists as well as through Crealco Components, andcan be viewed on www.crealco-components.com
FRC-4812
Pop Rivet 4.8x12mm
FSN-WHG8
8x40 P/Head POSIS/S Screw
LCS-CL46210-25
CISA Latch Lock
HST-UNI-NAT
Shop Handle
LGS-AFS-25
44,45X22,22X2,03
Clip44 Frame Spigot
W26228
Frame Spigot
LGS-BS
Box Spigot4xS/Port
CSH-A100-NAT
Alufab Hinge
HFS-150-NAT
Flush Bolt
Clip44 Door Spigot
FSN-NTG8
FSN-TRG8
FSP-0840P-SS
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
GBF-ORGGWG-01G
GWG-02B
GWG-03R
GWG-04Y
GWG-05P
Wedge Gasket
Butterfly Gasket
LGS-FS-119.9LGS-FS-72.7LGS-FS-55.3LGS-FS-20.5LGS-FS-17.7
LGS-DS-122.9LGS-DS-98.3LGS-DS-58.3LGS-DS-23.5
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 10
Butterfly Gasket & Wedge Codes
crealco
WEDGES
BUTTERFLY GASKET
GBF-ORG
GWG-01G GWG-02B GWG-03R
CLIP 44 WITH W31142 BEAD
27
4
26
5
25
6
24.62
6.38
W31142 BEAD
GWG-05P
W30468 BEAD
2
8.38
8.79 2
10.38
6.792
12
5.1 2
12.38
4.79
CLIP 44 WITH W30468 BEAD
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 11 crealco
Leaf Size Limitation Guide
WHEN USING 45mm DOOR JAMB (EG. W44085 - R1 DOOR JAMB)
MAXIMUM DOOR LEAF WIDTH: X1 = 1000mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2200mm
WHEN USING 60mm DOOR JAMB (EG. W53666 - R11W DOOR JAMB)
MAXIMUM DOOR LEAF WIDTH: X1 = 1100mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2400mm
WHEN USING 90mm DOOR JAMB (EG. W53407 - R9W DOOR JAMB)
MAXIMUM DOOR LEAF WIDTH: X1 = 1200mmMAXIMUM DOOR LEAF HEIGHT: Y1 = 2600mm
X1
Y1
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 12 crealco
Typical Configurations
SINGLE HINGED DOOR DOUBLE HINGED DOOR
SINGLE HINGED DOORWITH MIDRAIL
DOUBLE HINGED DOORWITH MIDRAIL
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 13 crealco
Standard Hinged Cottage Pane Door
Typical Configurations
SINGLE COTTAGE PANEHINGED DOOR (2 x 3 PANE)
DOUBLE COTTAGE PANEHINGED DOOR (2 x 3 PANE)
SINGLE COTTAGE PANEHINGED DOOR (2 x 4 PANE)
DOUBLE COTTAGE PANEHINGED DOOR (2 x 4 PANE)
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 14 crealco
Fixing Details
TYPICAL SINGLE DOOR
TYPICAL DOUBLE DOOR
C/L LOCK
Ma
x. 7
50
150 Max. 750 150
15
0M
ax.
75
0
Ma
x. 7
50
Ma
x. 7
50
15
01
50
Ma
x. 7
50
Ma
x. 7
50
15
01
50
C/L HINGE
C/L HINGE
C/L HINGE 15
01
50
15
01
50
15
0
15
0M
ax.
75
0M
ax.
75
0
150 Max. 750 Max. 750150150 150
C/L HINGE C/L HINGE
C/L HINGE C/L HINGE
C/L HINGEC/L HINGE
15
01
50
15
01
50
15
0
15
0M
ax.
75
0M
ax.
75
01
50
15
01
50
15
01
50
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 15 crealco
Single Inward Opening Hinged Door
Cross-Sectional Detail
B
B
A A
3.0
085.0
0
85.7
0
90.0
0
7.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
4.00 15.0030.0045.00
45.70
3.00
W44090
W29368
W14108
W44088
W44090
W44085
W29368
W14108
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 16 crealco
Single Inward Opening Hinged Door with Midrail
Cross-Sectional Detail
B
B
A A
3.0
0
85.0
0
85.7
0
90.0
015.0
030.0
0
47
.50
43
.20
42
.50
7.0
085.0
0
85.7
0
90.0
0
50.00
4.00 15.0030.0045.00
45.70
3.00
W44090
W29368
W14108
W44088
W44089
W44090
W44085
W29368
W14108
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
B
B
A A
7.0
085.0
0
85.7
0
90.0
0
3.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
4.00 15.0030.0045.00
45.70
3.00
W44084
W26150
W14108
W44088
W44084
W44085
W26150
W14108
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 17 crealco
Single Inward Opening Hinged Door in Adaptor Frame
SECTION A-ASection not to scale
SECTION B-BSection not to scale
Cross-Sectional DetailPRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
3.0
0
85.0
0
85.7
0
90.0
015.0
030.0
04
7.5
0
43
.20
42
.50
7.0
085.0
0
85.7
0
90.0
0
B
B
A A
50.00
4.00 15.0030.0045.00
45.70
3.00
W44084
W26150
W26150
W44089
W44088
W44085
W44084
W14108
W14108
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 18 crealco
Single Inward Opening Hinged Door with Midrail in Adaptor Frame
Cross-Sectional Detail
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
B
B
A A
3.0
085.0
0
85.7
0
90.0
0
7.0
08
5.0
0
85
.70
90
.00
15.0
030.0
0
50.00
4.00 15.0030.0045.00
45.70
3.00
W44083
W14108
W44088
W44083
W44085
W14108
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 19 crealco
Single Outward Opening Hinged Door
SECTION A-ASection not to scale
SECTION B-BSection not to scale
Cross-Sectional DetailPRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
B
B
A A
47
.50
43
.20
42
.50
7.0
085.0
0
85.7
0
90.0
0
3.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
4.00 15.0030.0045.00
45.70
3.00
W44083
W44085
W14108
W14108
W44088
W44089
W44083
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 20 crealco
Single Outward Opening Hinged Door with Midrail
SECTION A-ASection not to scale
SECTION B-BSection not to scale
Cross-Sectional DetailPRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
B
B
A A
7.0
085.0
0
85.7
0
90.0
0
3.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
4.00 15.0030.0045.00
45.70
3.00
W44084
W44084
W26150
W14108
W14108
W26150
W44085
W44088
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 21 crealco
Single Outward Opening Hinged Door In Adaptor Frame
Cross-Sectional Detail
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 22 crealco
Single Outward Opening Hinged Door With Midrail In Adaptor Frame
Cross-Sectional Detail
B
B
A A
47
.50
43
.20
42
.50
7.0
0
85.0
0
85.7
0
90.0
0
3.0
0
85
.00
85
.70
90
.00
15
.00
30
.00
15.00
50.00
4.0030.0045.00
45.70
3.00
W14108
W44088
W44089
W44084
W26150
W44084
W14108
W26150
W44085
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 23 crealco
Single Inward Opening Cottage Pane Hinged Door
Cross-Sectional Detail
B
B
A A
90.0
0
85.7
0
45.70
45.00 30.0015.004.00
50.00
20.0015.70
15.00
3.00
20.0
015.7
0
15.0
0
30.0
015.0
0
90.0
0
85.7
0
85.0
0
7.0
085.0
03.0
0W44090
W44090
W44085
W14108
W14108
W53033
W53033
W29368
W29368
W44088
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 24 crealco
Single Inward Opening Cottage Pane Hinged Door In Adaptor Frame
Cross-Sectional Detail
B
B
A A
20
.00
15
.70
15
.00
30
.00
15
.00
90
.00
85
.70
85
.00
7.0
09
0.0
0
85
.70
85
.00
3.0
0
15.00
45.70
45.00 30.004.00
50.00
20.0015.70
15.00
3.00
W44088
W44084
W44084
W26150
W26150W53033
W53033
W14108
W14108
W44085
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 25 crealco
Single Outward Opening Cottage Pane Hinged Door
Cross-Sectional Detail
B
B
A A
20
.00
15
.70
15
.00
90
.00
85
.70
85
.00
7.0
03
0.0
01
5.0
0
90
.00
85
.70
85
.00
3.0
0
45.70
45.00 30.0015.004.00
50.00
20.0015.70
15.00
3.00
W44085
W44083
W44083
W53033
W53033
W14108
W14108
W44088
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 26 crealco
Single Outward Opening Cottage Pane Hinged Door In Adaptor Frame
Cross-Sectional Detail
B
B
A A
45.70
45.00 30.0015.004.00
50.00
20.0015.70
15.00
20.0
015.7
0
15.0
0
90.0
0
85.7
0
85.0
0
7.0
030.0
015.0
0
90.0
0
85.7
0
85.0
03.0
0
3.00
W44084
W26150
W14108
W44088
W44084
W26150
W53033
W44085
W14108
W53033
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 27 crealco
Double Inward Opening Hinged Door
Cross-Sectional Detail
B
B
A A
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.0015.003.00
50.00
3.0
085.0
0
85.7
0
90.0
0
7.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
W14108
W14108
W44088
W44090
W44090
W29368
W29368
W44085
W44085W44086
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 28 crealco
Double Inward Opening Hinged Door With Midrail
Cross-Sectional Detail
B
B
A A
3.0
0
85.0
0
85.7
0
90.0
015.0
030.0
0
47
.50
43
.20
42
.50
7.0
085.0
0
85.7
0
90.0
0
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.0015.003.00
50.00
W14108
W44090
W29368
W44085
W44085W44086
W44090
W29368
W14108
W44088
W44089
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 29 crealco
Double Inward Opening Hinged Door In Adaptor Frame
Cross-Sectional Detail
B
B
A A
7.0
085.0
0
85.7
0
90.0
0
3.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.0015.003.00
50.00
W44084
W26150
W14108
W44088
W44084
W26150
W44085
W14108
W44085W44086
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 30 crealco
Double Inward Opening Hinged Door With Midrail In Adaptor Frame
Cross-Sectional Detail
B
B
A A
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.0015.003.00
50.00
W44084
W26150
W44085
W14108
W44085W44086
3.0
0
85.0
0
85.7
0
90
.00
15.0
030.0
04
7.5
0
43
.20
42
.50
7.0
085.0
0
85.7
0
90.0
0
W14108
W44088
W44089
W44084
W26150
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 31 crealco
Double Outward Opening Hinged Door
Cross-Sectional Detail
B
B
A A
3.0
085.0
0
85.7
0
90.0
0
7.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.0030.00
15.00
3.00
50.00
W14108
W44088
W44083
W44085
W44083
W14108
W44086 W44085
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 32 crealco
Double Outward Opening Hinged Door With Midrail
Cross-Sectional Detail
B
B
A A
47.5
0
43.2
0
42.5
07
.00
85
.00
85
.70
90
.00
3.0
08
5.0
0
85
.70
90
.00
15
.00
30
.00
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.00
15.003.00
50.00
W44085
W44083
W14108
W44086 W44085
W14108
W44088
W44083
W44089
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 33 crealco
Double Outward Opening Hinged Door In Adaptor Frame
Cross-Sectional Detail
B
B
A A
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.7045.00
30.00
15.003.00
50.00
7.0
085.0
0
85.7
0
90.0
0
3.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
W14108
W44088
W44084
W26150
W44084
W44085
W44085
W44086
W14108
W26150
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 34 crealco
Double Outward Opening Hinged Door With Midrail in Adaptor Frame
Cross-Sectional Detail
B
B
A A
47
.50
43
.20
42
.50
7.0
085.0
0
85.7
0
90.0
0
3.0
085.0
0
85.7
0
90.0
0
15.0
030.0
0
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.00
15.003.00
50.00
W44085
W44083
W14108
W44086 W44085
W14108
W44088
W44083
W44089
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 35 crealco
Double Inward Opening Cottage Pane Hinged Door
Cross-Sectional Detail
B
B
A A
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
45.70
45.00 30.0015.003.00
50.00
20.0015.70
15.00
20.0
015.7
0
15.0
0
30.0
015.0
0
90.0
0
85.7
0
85.0
0
7.0
0
90.0
0
85.7
0
85.0
03.0
0
W53033
W44085
W14108
W44085W44086
W44090
W29368
W44088
W14108
W44090
W29368
W53033
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 36 crealco
Double Inward Opening Cottage Pane Hinged Door In Adaptor Frame
Cross-Sectional Detail
B
B
A A
20
.00
15
.70
15
.00
30
.00
15
.00
90
.00
85
.70
85
.00
7.0
09
0.0
0
85
.70
85
.00
3.0
0
W44088
W14108
W53033
W44084
W26150
45.70
45.00 30.0015.003.00
50.0020.0015.70
15.00
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
W53033
W44085
W14108
W44085W44086
W44084
W26150
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 37 crealco
Double Outward Opening Cottage Pane Hinged Door
Cross-Sectional Detail
B
B
A A
20
.00
15
.70
15
.00
90
.00
85
.70
85
.00
7.0
03
0.0
01
5.0
0
90
.00
85
.70
85
.00
3.0
0
45.70
45.0030.00
15.003.00
50.0020.0015.70
15.00
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
W44088
W14108
W53033
W53033
W44085
W14108
W44085W44086W44083
W44083
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 38 crealco
Double Outward Opening Cottage Pane Hinged Door In Adaptor Frame
Cross-Sectional Detail
B
B
A A
45.70
45.0030.00
15.003.00
50.0020.0015.70
15.00
50.00
45.70
45.00
50.00
45.70
45.002.00
2.00
4.00
20.0
015.7
0
15.0
0
90.0
0
85.7
0
85.0
0
7.0
030.0
015.0
0
90.0
0
85.7
0
85.0
03.0
0
W44088
W14108
W53033
W44084
W26150
W53033
W44085
W14108
W44085W44086
W44084
W26150
SECTION A-ASection not to scale
SECTION B-BSection not to scale
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 39 crealco
Component Assembly Detail
Hinged Door
45
6
1
7
2
8
12
11
3
910
System Profiles
ITEM QTY DIE No. DESCRIPTION
W44088 R4 Head/Sill Rail
Hardware
ITEM QTY COMPONENT DESCRIPTION
Threaded Rod 8mm Threaded Rod Galv 3M
Washer Washer Galv 8mm Rod
1 4 4 4
5 8
Nut Nut Galv 8mm Rod6 8
Flush Bolt Flush Bolt Nat Alufab 150x19mm7 2
Hinge Alufab Hinge Sinkls 100x40mm NAT8 6
Handle Shop Handle Univ NAT 190mm9 1
Latch Lock CISA Latch Lock 25mm B/SET10 1
Spigot 30mm11 4
Spigot 58mm12 8
W44085 R1 Door Jamb2 4
W44089 R4-Special Midrail 85mm3 2
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 40 crealco
Sill Machining DetailSill Machining Detail To Suit All Sill Combinations
VIEW A
VIEW B
3.30
4.70
15
.00
CUTOUT TO LOCATEHORIZONTAL STILES ONR1 DOOR JAMB ORMEETING STILE PROFILE
15
.00
VIEW B
VIEW AVIEW C
VIEW C
15
.00
15.00
15
.00
15.00
W44088
W44088
W44088
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 41 crealco
Sill Options
SILL OPTION 1R4 HEAD/SILL RAIL 85mm (W44088)
SILL OPTION 2R4 HEAD/SILL RAIL 85mm (W44088)26D RECESSED BACK (W53365)DOOR ADAPTOR (W26150)
SILL OPTION 3R4 HEAD/SILL RAIL 85mm (W44088)DRAINAGE SILL (W53448)DRAINAGE SILL ADAPTOR (W27522)
SILL OPTION 4R4 HEAD/SILL RAIL 85mm (W44088)THRESHOLD (W30289)
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 42 crealco
Sill Combinations
50
.00
85
.00
10
0.0
0
13
5.0
01
50
.00
17
0.0
0
23
5.0
0
30
0.0
0
R6(W44094)
R7(W44087)
R4(W44088)
R7 + R7(W44087+W44087)
R7 + R4(W44087+W44088)
R4 + R4(W44088+W44088)
R4 + R6(W44088+W44094)
R6 + R6(W44094+W44094)
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 43 crealco
Floor Level Detail
FINISHED FLOORLEVEL (INSIDE)
FINISHED FLOORLEVEL (OUTSIDE)
DAMP PROOF COURSE
SCREED
7mm
W44088
W44088
Sill Option 1
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 44 crealco
Floor Level Detail
FINISHED FLOORLEVEL (INSIDE)
FINISHED FLOORLEVEL (OUTSIDE)
7mm
DAMP PROOF COURSE
SCREED NON SHRINKINGGROUTCONCRETE/BRICKWORK
W44088
W44088
W53365
W26150
Sill Option 2
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
FINISHED FLOORLEVEL (OUTSIDE)
FINISHED FLOORLEVEL (INSIDE)
DAMP PROOF COURSE
SCREED
PATH OFDRAINAGE
W44088
W44088
W27522
W53448
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 45 crealco
Floor Level DetailSill Option 3
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 46 crealco
Floor Level Detail
FINISHED FLOORLEVEL (OUTSIDE)
FINISHED FLOORLEVEL (INSIDE)
DAMP PROOF COURSE
SCREED
W30289
NON SHRINKINGGROUT
W44088
W44088
Sill Option 4
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW B
VIEW A
VIEW C
VIEW C
15
.00
15.00
15
.00
15.00VIEW B
3.00
5.00
15
.00
CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF CILL
VIEW A
15
.00
15
.00
15.00
15
.00
15.00
W44089
W44089
W44089
W44089
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 47 crealco
Midrail Machining Detail To Suit All Sill Options
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW B
VIEW A
VIEW C
VIEW B
3.00
5.00
15
.00
CUTOUT TO LOCATEVERTICAL STILES ONUPSTAND LEGOF CILL
VIEW A
15
.00
VIEW C
15
.00
15.00
15
.00
15.00
W26151
W26151
W26151
W26151
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 48 crealco
R4 Filler Adaptor Machining Detail
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 49 crealco
Midrail Combinations
W44(W53033)
R7 + R4 FILLER(W44087+W26151)
R4 + R4 FILLER(W44088+W26151)
R4SP(W44089)
R7 + R7 + R4 FILLER(W44087+W44087+
W26151)R7 + R4SP
(W44087+W44089)
R6 + R6 + R4 FILLER(W44094+W44094+
W26151)
R6 + R4SP(W44094+W44089)
R6 + R4 FILLER(W44094+W26151)
30
.00
50
.00 8
5.0
0
85
.00
23
5.0
0
30
0.0
0
13
5.0
0 10
0.0
0
15
0.0
0
17
0.0
0
R4 + R4SP(W44088+W44089)
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 50 crealco
Spigot Machining Detail W26197
27
.00
58
.00
ø 8.0
ø 6.0
10
.50
20
.50
W26197
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW A
VIEW B
VIEW B
VIEW A
33
.50
27
.00
ø 8mm
ø 6mm
33
.50
27
.00
ø 8mm
ø 6mm
THREADED ROD
W53099W53099
W53099
W26197
FRC-4810
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 51 crealco
Door Stile Machining Detail
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 52 crealco
Rod & Spigot Assembly Detail
DETAIL TYPICAL TO HEAD AND SILL OF HINGED DOOR
1. ATTACH SPIGOTS TO STILES WITH NO 8 FIXING SCREWS (FSP-0830P-SS)2. FASTEN STILES TO TOP AND BOTTOM RAILS WITH NUTS (FSN-NTG8) AND THREADED RODS (FSN-TRG8). USE WASHERS (FSN-WHG8).3. ENSURE ALL MATING JOINTS ARE BEDDED IN SEALANT BEFORE ASSEMBLY.
W53099 W44088 W53099
W53099 W44088 W53099
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW A
VIEW B
14
9.5
0
ø 6mm
VIEW B
VIEW A
W53099
W53099
HST-UNI-NAT
W53099
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 53 crealco
Handle Machining Detail HND26464NFG
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW A
VIEW C
33
.00
17.00
10.00
NOTE:ALL MECHANICAL JOINTS TO BE
SEALED WITH SILICONE
24
0.5
0
ø 3.8mm
VIEW B
22.50
VIEW C VIEW B
VIEW A
40mm x 50mm PLATE
W53099
W53099
W53099
W53099
LCS-CL46210-25
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 54 crealco
Hinge Machining Detail HRA1040NATFGOn Mullion To Suit 26B; 26C & 26E
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW CThis manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 55 crealco
Hinge Machining Detail On Door Jamb HRA1040NATFG
VIEW B
33
.0016
.50
ø 4mm
VIEW A
VIEW A
VIEW B
CSH-A100-NAT
W53099
W53099
W53099
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW CThis manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 56 crealco
Flush Bolt Machining Detail On R1 DoorJamb Used In Meeting Stile To Suit: R3SP;R9;R9W;R11 &R11W HRA1040NATFG
VIEW B
15
0.0
0
ø 4.6mmVIEW A
VIEW A
VIEW B
ø 4.6mm
10
.00
9.5
0
26
.00
W44085
W44085
W44085
HFS-150-NAT
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 57 crealco crealco
AAMSA Test
OUTSIDEINSIDE
W54986
W44088
1
W26150
AA
B
INSIDE
W44084W53407W53407
W55365W55365W44084
OUTSIDE
2 12
1 1
2 2
TO PASS A3 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUSTBE IMPLEMENTED.
B
Section A-A
Section B-B
NOTES:
1. Silicone injected behind the hard backing bubble seal.
2. Silicone used in and around the outer frame weather seal joints to seal corners of bubble seal,
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
VIEW CThis manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 58 crealco
VIEW C
crealco
AAMSA Test
TO PASS A3 WATER AND WIND TEST THE FOLLOWING MODIFICATIONS MUSTBE IMPLEMENTED.
OUTSIDEINSIDE
1
W55365W55824
OUTSIDE
INSIDE
W54720
W31142
Bubbleseal
AA
AA
B
B1
1
Section B-B
Section A-A
NOTES:
1. Sondor tape to be added on the inside of the sill and head sections where doors close.
2. Silicone to be added to the bubble seal backing
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT
This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document andthe Performance Certificates for the relevant system. The manual must also be used in conjunction withthe design and cutting list from the latest version of StarFront.
Disclaimer: The right to make alterations is reserved© 2013 Wispeco (Pty) Ltd, All Rights Reserved 59 crealco
GLAZING
1. SELECTION OF GLAZING METHODS
1.1 SETTING AND LOCATION BLOCKS
Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material.
Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.
The position of the setting and location blocks is illustrated in Figure 2.
SB over pivot
b) Vertically pivoted (hung off-centre)
a) Fixed Light
SB over pivot
c) Vertically pivoted (hung centrally)
d) Top Hung e) Bottom Hung f) Side Hung or door
g) Horizontally pivoted and reversible
h) Horizontally sliding; 6 blocks to each pane
i) Vertically sliding
FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS
Glazing Procedure
PRODUCT MANUAL
HINGED DOORCLIP 44 SHOP FRONT