Coastal Kestrel

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Kestrel Specialist Handrail SystemsGalvanised Handrail Systems 89 - 96

Roof Edge Protection System 97

DDA Complient HandRail System 98 - 101

Stainless Steel Handrail Systems 102 - 106

Juliet Balcony 107

Galvanised Tube 108

KesClamp Tube Fittings 109 - 118

Galvanized Handrail Standards 119

Kesclamp Special Clamp Fittings 120

Weldable Handrail Components 121- 123

Mild Steel Balustrade Fittings 123

Sprung Gate Hinge Kit 123

Stainless Balustrade Post Assemblies 124 - 125

Stainless Steel Handrail Components 126 - 129

Stainless Steel Handrail Brackets 130

Stainless Steel Glass Clamps 130

Structural Glass Components 131

Timberline Stainless Handrail Fittings 132

Access Components 133 - 136

Access Ramps 137 - 138

Anti- Slip Protective Coating 139

Fixings & Tools 140

Handrail Standard Enquiry Form 141

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88

Kes SystemsAs a result of many years experience in the specialist handrail market, Kestrel have selected a number of components from our proven range and are now able to offer a wide range of Hand Rail System options for many applications. To facilitate specifying and ordering, the KES Systems are detailed below with a short description of the construction and duty.

KesClamps

KesClamp, the most versatile handrail component available today, with the ever increasing range of fittings the possibilities and applications for hand rails and support structures is endless. In this section we offer some of the more popular combinations. All fully galvanized in 33mm, 42mm & 48mm tube diameters.

ContiRail

If you are looking for a DDA compliant hand system, (i.e. a handrail without the lumps and bumps), the ContiRail is what you need. Available in galvanized finish ‘off the shelf’ or powder coated to order. This System has been successfully installed in recreational areas, commercial applications and public access situations such as Railway Stations.

SystemRail

SystemRail is a multi-purpose Industrial Railing System. Using a fabricated rectangular section post and fixed rail centre, this system is easy to install and is offered with a number of options including 2Mtr posts, Gate Kits and mesh infill panels.

DeluxRail

DeluxRail is a superior range of semi-assembled hand rails and balustrade kits. Designed for easy installation, with full instructions, fitting equipment and accessories.

Juliet Balcony

DR870 Juliet Balcony has been designed to meet the increasing demand for a flush fitting balcony structure. Supplied complete with handrail and glass panel, this unit can be fitted using standard tools and equipment and will enhance any property with style and elegance.

RoofRail

RoofRail, ‘Roof Edge Protection’ or ‘Freestanding Barrier’ is designed to offer a complete barrier system with no ground fixings. This product line has recently been completely revised to include rubber counterbalance weights and a raked post option.

We’re committed to provide a comprehensive supply & delivery service of tubes and fittings for the assembly of support structures, barriers and hand rails.

Our Mission Statement

Please Visitwww.coastalcsi.co.uk/faxbackplan.pdfto download form

Setting the example of Quality and ServiceEmail [email protected] Visit www.coastalcsi.co.uk

System 10

• No on site welding/hot works• Significant cost savings over conventional systems• Reduced safety risk for installer / public• Fully galvanized assembly• Unlimited uses and configurations• Can be supplied in a large range of powder coated finishes• Available in Level, Sloped and Ground Fix configurations

• Pedestrian footpaths• Warehouses, mezzanine floors, loading bays• Car parks• Bridge Abutments• Retaining Walls• Service Platforms and stairs• Roof service areas• Airports• Retail parks• Pedestrian & Traffic segregation

The Kestrel System 10 Commercial hand railing systems are extremely versatile, heavy duty and suitable for use in a wide variety of commercial and industrial applications.

System10 is a durable and user friendly system offering many safety and cost saving benefits at the point of installation.

Unlimited Uses

Tube Size Level fix Angle fix Ground Fix

2 (33mm) 10LF-2 10AF-2 10GF-2

3 (42mm) 10LF-3 10AF-3 10GF-3

4 (48mm) 10LF-4 10LF-4 10GF-4

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Please Visitwww.coastalcsi.co.uk. for technical information

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SECTION

90

System 11

The Kestrel System 11 is a DDA compliant handrail and has been developed to provide a solution to the ever increasing emphasis placed on ease of access for persons with disability.

Whether your application is a new project or an upgrade to an existing building to meet the DDA requirement, the SySTEM 11 range makes compliance with the standards easy and cost effective.

Standard specification is a 48mm upright and 42mm hand rail.

• Access ramps and stairs• Schools, Colleges & Universities• Aged Care Homes and facilities• Shopping Malls• Hospitals and Medical facilities• Public places of interest

Also available as an offset assembly with a multi rail arrangement.

System 11 Unlimited uses

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System 12

• Smooth Handrails - No lumps or bumps !• No site welding / hot works• Unlimited configurations• Can be supplied in a large range of powder coated finishes• Available in Level, Sloped and Ground Fix configurations.

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System 12 Unlimited uses

System 12 can either wall or post mounted for level or inclined installations.

Standard specification is a 48mm upright and 42mm hand rail at 300mm centres.

The Kestrel System 12 is a DDA compliant handrail and has been designed to provide a solution to the ever increasing emphasis placed on ease of access for persons with a disability.

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PC Please Visitwww.coastalcsi.co.uk. for technical information

System 15 Unlimited uses• Retaining Walls• Footbridges• Public Housing• viewing Platforms• Public Access• Primary Schools (15-40)• Car Parks

System 15 Configurations

Part No Description

Ref: 15-00 Standard Balustrade

Ref: 15-10 Standard Balustrade with Kick Plate

Ref: 15-20 Balustrade with smooth inline handrail

Ref: 15-30 Balustrade with smooth offset handrail

Ref: 15-40 Balustrade with 2 smooth offset handrails

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System 15

Kestrel SySTEM 15 is our commercial balustrade system which combines strength, durability and versatility, enabling it to be used in a wide variety of applications. Constructed from solid steel and fully galvanised, the unique modular design provides maximum strength, cost efficiency, and longevity.

By combining components from the SySTEM 12 range, SySTEM 15 can easily be used for DDA applications.

Stainless steel, anti-vibration locking screws which embed into the pipe give the ultimate confidence in a modular system that is Safe, Fast and Easy!

• Eliminate design and fabrication time• Unlimited configurations• No site welding/hot works• Ease of installation• Designed to comply with European standards• Pre-engineered designs ensure structural integrity• Can be supplied in a large range of powder coated finishes

Also available as an offset assembly with a multi rail arrangement.

Why Use System 15

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SYSTEMRAIL Options Construction

SYSTEMRAIL is a multi-purpose industrial railing system

Used in a wide range of external or interior applications. The system features a fixed top rail height of 1100mm. With three rail positions, this system can be used in a variety of combinations, i.e. single top rail, top and middle rail, top middle and bottom rail or top and bottom rail with mesh in fill panel. Designed for easy and quick assembly, the structure can be erected using basic tools and equipment. With a wide range of accessories including gate kits, mesh panels and sign kits this system is unique in every way.

Single Rail for straight forward pedestrian control, go for the single rail option, an economical and practical solution.Twin Rail for conventional barriers on walkways, heavy traffic areas, mezzanine floors etc. an outstanding industrial quality structure.Mesh Panel where total guarding is required, use the Kestrel mesh panel option.

The barrier system with every option ‘Built In’!

Fabricated post assembly, comprising of 80 x 40 x 3mm RHS with 6mm foot plate and welded top cap.• Post incorporates pre-set cross rail positions suitable for size 3 (42mm od) tubing.• Post fitted with M8 S/S Inserts with M8 S/S grub screw.• Base fixing plate incorporates 2 No. 12mm Fixing holes. Plastic blank plugs supplied to cover holes not in use.All components are hot dipped galvanized to BS EN ISO1461:1999. All tube is galvanized medium duty to BS1387.

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The SystemRail is an industrial barrier suitable for a whole range of level applications in the factory, warehouse or distribution facility. Designed with many options ‘built in’ this system is simple and fast to assemble and when erected will give many years of service. The SystemRail is centred around the post design, which provides the option of 1, 2 or 3 rails, mesh panels & gate assemblies, with the further option of 1mtr or 2mtr post lengths, the extra components required are minimal.

When assembling your structure it is advisable to position all rails in the post before fixing in position. With all rails in place, fix at one point either on a wall or end post and ensure plumb. Locating the top of the post in the correct

position tighten up the top locking screw, now move the base of the post into position and tighten the lower locking screw. Now drill the floor and locate fixing studs.

Follow the same procedure moving from post to post until all posts are in a vertical position and located correctly. Now tighten the base fixings.

When fitting into a corner, use part no. 125-3, (2 way elbow fitting).Do not fit the post on the corner point. All posts are through fixings, and the corners and any variants must be made up using fittings.Positioning the post in the correct vertical position can be adjusted by

SYSTEMRAIL - Helpful Tips

1100mm

470-3

8231 125-3

8051

1280mm


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SYSTEMRAIL - Helpful Tips

Part Number Description125-3 2 Way 90 Degree Elbow470-3 1200mm Weld mesh Panel8010 Standard SystemRail Post 8025 P Gates8051 Single Gate8052 Double Gate8231 Mesh Clip Assembly

SYSTEMRAIL - Component Key

repositioning the posts on the rails and by using shims.When using the toe plate option you will also need the lower rail, this provides a fixing point for the plate and is an extra safety feature.Should there be any raked or uneven ground installations, SystemRail can be further enhanced with use of size 3 KesClamp fittings.

2100mm

1280mm

2400mm Opening

8010

8025

8052

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96

SYSTEM 20 Part No. 20-3

Twin Rail End Part No. 8013

Telescopic Gate Part No. 8026

SYSTEM 21 Part No. 21-3

Self Closing Gate Assembly Part No. 8025

A fabricated post barrier system. Designed for ease of assembly , exceptional strength and level installations.

This pre-formed railing end is idealfor a neat and safe termination ofrailing assembly.

If space is a premium and you are fitting to a mezzanine edge, this gate will meet your requirements.

Pre-manufactured Self Closing Gate with sprung hinge, side support and striker. 1mtr opening.

A 2 Metre fabricated post barrier system. Suitable for compounds and Safety stores.

Ref No Tube Size

20-3 42mm

Ref No Tube Size

21-3 42mm

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Roof Rail

Flat roof access and fall prevention railing.

Unique free standing barrier for flat roofs and inspection access. Kestrel RoofRail is designed for quick assembly and uses a combination of a rubber soled plate and a rubber weight which avoids damage or penetration to the roof membrane.

The design of the RoofRail incorporates a top bar height of 1100mm, mid rail at 550mm centres and the option of a bottom rail which can be fitted with a toe plate. The ‘Kestrel RoofRail’ has been tested to the following criteria.

‘Health & safety specialist report No 15; 1987 states that a system must be tested as a six metre run. A test load of 700 Newtons should be applied anywhere along the rail and the deflection should be no greater than 100mm from its original position without fracture or slippage at the base of the uprights.’

Health & Safety Guidelines

System 30 System 31

Kestrel RoofRail – Standard- Complete freestanding roof edge protection system. Raking possible up to 3 Degree. Maintenance free Galvanized components and recycled PvC weight units. Optional toe plate available if required.

Kestrel RoofRail – Special- Complete freestanding roof edge protection system. Curved vertical posts to reduce visual impact. Raking possible up to 3 Degree. Maintenance free Galvanized components and recycled PvC weight units. Optional toe plate available if required.

Ref No Tube Size

30-4 48mm

Ref No Tube Size

31-4 48mm

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ContiRail - A DDA compliant modular hand rail without the appearance of a modular construction

Using our unique pre-fabricated post and bracket assemblies the hand rail is secured from the underside using self tapping fixing screws enabling a smooth surface for the hand rail. The hand rail can either be formed on site using a hydraulic bender or tubes can be formed prior to despatch using Kestrel’s tube forming service. Straight connectors and 90 degree bends are also available which insert inside the tube to ensure a smooth joint. All uprights are supplied with 2 lower rail positions to enable the same upright to be used on steps or steep ramps.


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ContiRail Health & Safety Guidelines

The ContiRail system has been designed to help builders and specifiers ensure that all commercial and public buildings satisfy the requirements of Disability Discrimination Act (DDA) and build regulations Pt.M : 2004

Under the terms of the DDA, all commercial and public building owners are obliged to provide non-discriminatory access.

The building recommendations recommend a smooth rail with an outside diameter of between 40mm-45mm. In some installations a ‘not cold to touch’ surface is also required.

The ContiRail fitted with a powder coated hand rail will meet all of these requirements.

ContiRail with Mesh Infill

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1500mm

131-3

7005

7000

7725

The ContiRail option is designed to ensure that contractors, builders and specifiers can satisfy the non-discriminatory access requirements of the Disability Discrimination Act (DDA) and building regulations Pt.M:2004.In short, this requires a smooth hand rail of between 40mm-45mm diameter, adequate spacing between the back of the hand rail and the supporting bracket and in some cases a high visibility hand rail. As the above illustration sets out, the ContiRail system includes all these features with very few components. The result is a ‘non modular look’ installation. The forming of the hand rail is best completed on site using a manual hydraulic bender (available for hire from Kestrel). If the joins on a formed section can be minimised

ContiRail - Helpful Tips

this will ensure smooth finish. The hand rail is then fixed to the brackets through the underside using self drill screws provided with the post & bracket assembly. Self drill screws are fitted using an electric tec gun (available for hire from Kestrel). When fitting a twin hand rail assembly, the brackets should be fitted to the rail when in the top hole location, and then relocated in the lower hole and fixed. This is because the clearance below the bottom rail when fixed is very low and makes it difficult to operate a fixing tool in this position. If required the assembly can be further enhanced with a powder coat finish available in a wide range of colours.

SECTION

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1100mm

450mm

132-4

7010

7001

Part Number Description131-3 Wall Plate132-4 Base Plate7000 Ground Fix Post 7001 Standard ContiRail Post7005 Post Bracket7010 Wall Bracket7725 Split Elbow

ContiRail - Component Key

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System 50

DeluxRail Stainless Steel & Glass Balustrade System, supplied complete with glass panels for self fit projects and installations. Stocked in 48mm 316 marine grade, with the option of satin or mirror finish. Non stock 42mm and the option of 304 material.

Part Number Description

50-42.304.SSS 42mm 304 Satin Finish

50-42.304.PSS 42mm 304 Mirror Polish







Specification48.3mm Dia x 2.4mm Wall 316 Stainless Tube and Fittings, 10mm PAR Toughened.

Orderin Information Required

Line Drawing of layout and details of base surface for fixing uprights.

Delivery TimeAll Components Ex Stock, allow 7 days for manufacture glass panels.

DeluxRail Kits - Specialist Handrail Systems Ready to Go

A range of superior semi-assembled hand rails and balustrade kits. Designed for easy installation with full instructions, fitting equipment and accessories.

SECTION

102

SSS PSS



System 55

DeluxRail Stainless Steel Single Rail Hand Rail Assembly. Stocked in 48mm Satin finish.










Specification42.4mm Dia x 2.4mm Wall 316 Stainless Tube and Fittings.

Ordering Information RequiredFull length of Hand Rail, height required and base installation detail, i.e. ‘Dig in’ or ‘Surface Fix’.

Delivery TimeAll Components Ex Stock, allow 3 days for bending.

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50-48.304.PSS 48mm 304 Mirror Finish


50-48.306.pSS 48mm 316 Mirror Finis

DescriptionDeluxrail Stainless Steel and Glass System without a HandRail. Supplied complete with glass panels, for self fit projects and installations. Stocked in 48mm 316 marine grade, with the option of satin or mirror finish.

Specification48.3mm x 2.4mm wall tube 304 or 316 Stainless Tube and Fittings, 10mm PAR Toughened Glass Panels.

Ordering Information Required

Line drawing or proposed layout and details of base fixing for uprights.

System 58

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System 60

Fitting Options

Deluxrail Glass is available with a number of fitting options either face mounted, surface fixed or fitted below floor level. Being that the loadings for such structure are excessive we would highly recommend that contact is made with our technical department as early in the design stage as possible. very often, the final installation will be very much enhanced, if the balustrade support is built into the structure at the design stage.

The Deluxrail Glass range is a superior balustrade system of high visual qualities combined with a robust performance. Well suited for residential or commercial environments in for both contemporary and classic style buildings.

The structural glass panels offer an unhindered and unimpeded view and therefore ideal for external balconies and prestigious applications.

Deluxrail Glass is available in a range of glass sizes to suit a varied scope of applications.

As a result of careful selection of products and design, Kestrel can now offer this Structural Glass System which can be fitted using semi skilled labour and standard tools and equipment.

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System 70

The DeluxRail Cable System is suited for balconies, walkways or step installations when an ‘anti-climb’ system is not required. Manufactured in marine grade stainless steel, this system is suited for coastal applications and areas.

As with all DuluxRail systems, System 70 is supplied with a full installation program and tools to facilitate fitting if required. All cable termination is carried out on site using our unique cable clutch system.

Standard cable diameter is 3.5mm fixed at 100mm centres. The number of cables required will need to be specified at the time of enquiry.

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SSS PSS



Juliet Balcony Part No. DR870

A Juliet Balcony Kit of the highest quality, Manufactured in the UK using 316 marine grade Stainless Steel and toughened Glass Panels, this unit promises to perform in the toughest of climates or conditions. Detailed fitting instructions are provided, so that the unit can be fitted using standard equipment and semi-skilled labour. When fitted according to our recommendations, the Kestrel Juliet Balcony will meet all building requirements, and requires little maintenance.

10mm Glass - Maximum Opening of 1550mm 12mm Glass – Maximum Opening of 1890mm

• Barrier Loads 1.0kN/m2 and 0.5kN Concentrated• Stress 21.2N/mm2 – Permitted Stress 59Nmm2• Deflection 17.3mm – Permitted Deflection [L/65] 25mm• Wind Load 1.5kN/m2• ½ Load Deflection 12.9mm – Permitted ½ Load 13mm• Full Load Deflection 25.9mm• Wind Load Capacity 2.78kN/m2 at design stress limit of

59N/mm

• Barrier Loads 1.0kN/m2 and 0.5kN Concentrated • Stress 21.3N/mm2 – Permitted Stress 59Nmm2• Deflection 21mm – Permitted Deflection [L/65] 25mm• Wind Load 1.5kN/m2• ½ Load Deflection 15.7mm – Permitted ½ Load 15.8mm• Full Load Deflection 31.5mm• Wind Load Capacity 2.77kN/m2 at design stress limit of

59N/mm

FIXINGPOINT

HANDRAIL

FIXINGPOINT

FIXINGPOINT

970

70

BOSSCLAMP

1008

100

600

5035

052

016

010

0

920

BOSS CLAMP

GLASSPANEL

107

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Kesclamp Size Tube Diameter (mm) O/D Tube Diameter (inches) O/D Nominal Bore (mm) Nominal Bore (inches)

1 26.9 1 1/16 20 3/4

2 33.7 1 11/32 25 1

3 42.4 1 11/16 32 1 1/4

4 48.3 1 29/32 40 1 1/2

5 60.3 2 3/8 50 2

KESTREL tube cut and preparation service

Galvanised Tube

Tube Size Chart

Our microprocessor controlled tube bender enables us to offer you a wide range of formed bends.

Ref. No. Size Length (mm) Weight (kg)

303-1 1 3200 4.99

304-1 1 6000 9.36

305-1 1 6400 9.98

303-2 2 3200 8.19

304-2 2 6000 14.46

305-2 2 6400 15.42

303-3 3 3200 9.92

304-3 3 6000 18.6

305-3 3 6400 19.84

303-4 4 3200 11.42

304-4 4 6000 21.42

305-4 4 6400 22.87

303-5 5 3200 17.02

304-5 5 6000 31.92

305-5 5 6400 34.04

300-0 Cutting Charge Ref

Enhancing the range of products, Kestrel offer a full tube cutting and preparation service. This includes cutting to your specific requirements or tube forming to your design. All cuts are ground down to avoid injury on site.

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The Kestrel Solution

Kestrel Specialist Handrail Components

...at Kestrel we’ve made it easier for you to choose, specify and order your tube components.

• Extensive Stocks

• Next Day Despatch on stock items

• Professional Advice

• Pre-Selected Component Modules

• Tube Cut & Prep Service

We’re committed to provide a comprehensive supply & delivery service of tubes and fittings for the assembly of support structures, barriers and hand rails.

Our Mission Statement

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The KESCLAMP modular system

Manufactured to the highest standard with your needs for simplicity and ease of use very much in mind.

No special skills or custom fabrications are required to construct a variety of load bearing structures – no welding, no bending, no threading. All you need is a hexagonal key to tighten the recessed grub screws and you can lock tubing into the fitting in a matter of seconds.

The comprehensive range of fittings and sizes mean KesClamp can be used in a wide variety of applications, temporary or permanent.

The KESCLAMP applications

KESCLAMP Health and Safety Guidelines

When tightened to 4.1 kg (29ft/lb) a slip load of 900 kg can be obtained on each screw. Additional clamps can be installed directly under the initial load bearing clamp to increase loading capacity. The ratchet spanner should be used to tighten the screws to the required torque. We do not recommend that KesClamp fittings are welded. We strongly recommend that components 132 or 232 are always used when base plates are required, fitted so that the fixing holes are in line with the applied load.

To provide sufficient stability, whole structures must not be made from swivel fittings alone.

Play & Recreation Agriculture Industrial & Commercial Public Access Retail, Display & Exhibition

Play areas Animal Pens Racking Guard rails Exhibition stands

Climbing framework Building frames Platforms Storage shelters Lighting rigs

Support structures Growing frames Work benches Bus shelters Display frames

Civic amenity Shade frames Support structures Market stalls Garment rails

Support structures Walkways Signage supports Furniture

Milking parlours Hand rails/guard rails Railway guarding Shop fittings

Cable reels Security fencing Cycle racks Racking

Machine guards Motorway Control Billboard frames

Workstations Wheelchair access Flag poles

Industrial furniture Canopies Shelving

Temporary buildings Car ports

Film sets Recycling sites

Shipbuilding General signage

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Working with KesClamp is no real science but an excellent ex-stock solution for many applications in a wide range of industries. Ensure that you have a secure base fixing and build from there, with so many fixing options you can use the following pages to plan and create your structure with amazing speed. First select your tube size, there are 5 sizes listed (check out the size chart on page 4). Size 1 is the smallest going up to size 5, the most popular sizes are 2, 3 and 4, for standard hand railing use 2 or 3 or for heavy duty industrial applications go to size 4. For support structures use size 4 or 5, for racking frames, size 2 or 3 would be sufficient. If you are constructing a standard hand rail, look

through our pre-selected range. Kestrel have done the thinking, cut the tube, selected the tube bits and assembled the uprights. This will save you time and will also ensure that you have all the components to hand on site when you need them. you may wish to incorporate the pre-fabricated standards (401) in your structure. These use the same tube size and can be integrated into your design, when fitting the clamps ensure wherever possible that the fittings are mounted in such a way that the clamp bolt is not facing upwards. Before tightening to the required torque, just gently take up the slack, make your adjustments and then tighten all keys.

KESCLAMP - Helpful Tips

101

125

119

132

104

191

185

SECTION

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Part Number Description101 Short Tee104 Long Tee116 3 Way Through 119 2 Socket Cross125 90 Degree 2 Way Elbow128 3 Way 90 Degree Elbow132 Base Plate167 Double Swivel

Part Number Description170 Single Sided Mesh Clip173 Single Swivel185 Eave Fitting 191 Ridge Fitting301 1280mm Galvanised Tube Ground Fix401 Flat Plate Welded Hand Rail Standard8034 6 Step Stringer

KESCLAMP - Component Key

1100mm

401

301

167

173

170 128

116

8034

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A 90 degree corner joint with the vertical tube passing throughout the fitting.

A 90 degree corner joint between a vertical and two horizontals.

A variable elbow for angles between 40 and 70 degrees.

The 117 fittings are a retrofit type fitting designed to be added on to existing structures without the need to disassemble.

The 117X fittings comes complete with 2 socket pieces and 2 plate pieces which enable each kit to be used to make one of the two possible assemblies illustrated below. Each kit comes with bolts and set screws.

This fitting is only compatible with the size 4 range.













Ref. No. C D E F G Hole Weight kgs 116-1 40 0.28 116-2 46 0.41 116-3 60 0.70 116-4 68 0.85 116-5 85 1.38

A 90 degree tee connection between two tubes. Use also to join tubes on a top rail.

Ref. No. C D E F G Hole Weight kgs 104-1 80 40 0.36 104-2 92 46 0.49 104-3 120 60 0.85 104-4 136 68 1.06 104-5 170 85 1.65

Ref.No. C D E F G Hole Weight kgs 101-1 40 0.19 101-2 46 0.30 101-3 60 0.46 101-4 68 0.59 101-5 85 0.96 101-3/2 57 0.38 101-4/3 64 0.51 101-5/4 74 0.67 101-2/3 55 0.44 101-3/4 60 0.68

Short Tee Part No. 101

3 Way Through Part No. 116

2 Socket Cross Part No. 119 Variable Elbow Part No. 123

Long Tee Part No. 104

117 fittings Part No. 117X (1)

117 fittings Part No. 117Y (1)

117 fittings Part No. 117Y (3)117 fittings Part No. 117Y (2)

117 fittings Part No. 117X (2)

A 90 degree tee connection between two tubes.

CC

D

C

C

Ref. No. C D E F G Hole Weight kgs 119-1 80 0.31 119-2 92 0.40 119-3 120 0.65 119-4 136 0.86 119-5 170 1.47 119-3/4 126 0.65

C

Ref. No. C D E F G Hole Weight kgs 123-4 134 112 1.34

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40o-70o

SECTION

112

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113

A 3 way enclosed corner joint.

Ref. No. C D E F G Hole Weight kgs 128-1 40 0.40 128-2 46 0.48 128-3 60 0.82 128-4 68 1.14 128-5 ?? 1.65

3 Way 90 Degree Elbow Part No. 128

Variable In Line Connector Part No. 124 2 Way 90 Degree Elbow Part No. 125

Variable Angle Tee Part No. 127

C

C C

A 90 degree corner joint with the vertical tube passing throughout the fitting.

A freely adjustable cross between 30 and 40 degrees.

A variable connector accommodating angles between 15 and 60 degrees.

A 90 degree elbow connection fitting.

Ref. No. C D E F G Hole Weight kgs 129-1 82 0.41 129-2 86 0.44 129-3 90 0.64 129-4 105 0.97

Adjustable Tee Part No. 129

Wall Plate Part No. 131

Adjustable Cross Part No. 130

Base Plate Part No. 132

Plastic Stop End Part No. 133Heavy Duty Side Palm Part No. 246

C

30o to 60o

Ref. No. C D E F G Hole Weight kgs 124-2 50mm 50mm 0.46 124-3 59mm 59mm 0.61 123-4 66mm 66mm 0.80

Ref. No. C D E F G Hole Weight kgs 127-2 118 0.82 127-3 197 1.24 127-4 165 1.50

Ref. No. A B C F G Hole Weight kgs 246-2 90 30 12 18mm 0.92 246-3 90 35 12 18mm 1.41 246-4 90 41 15 18mm 1.53

A variable tee fitting accommodating angles between 30 and 45 degrees.


Ref. No. C D E F G Hole Weight kgs 132-1 76 65 116 79 6 14mm 0.46 132-2 90 76 130 90 7 14mm 0.74 132-3 100 80 140 90 7 14mm 1.06 132-4 114 90 150 90 10 14mm 1.38 132-5 127 100 165 90 10 14mm 1.77


Ref. No. C D E F G Hole Weight kgs 131-1 59 7 83 42 0.36 131-2 65 7 90 48 0.51 131-3 76 7 102 51 0.63 131-4 88.5 7 115 60 0.68 131-5 97 7 127 63 1.60

Ref. No. C D E F G Hole Weight kgs 133-1 0.01 133-2 0.01 133-3 0.01 133-4 0.015 133-5 0.02

110o-178o

153mm

E

C

C

C

30o to 45o

Terminating plate for hand rail. For structure fitting use 132.

Designed to be interchangeable with traditional welded ball standard bases.

A structural fitting for upright post assemblies.

F

E

D

C

C

DE

CFG

A plastic stop end for the use in the end of tubes.

GV GV

GV GV

GV GV

GV GV

GV

SPE

CIA

LIST H

AN

DR

AIL SY

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MS KESC

LAM

P TUBE FITTIN

GS

Aluminium Stop End Part No. 333

Retro Fit Clamp Part No. 135 Retro Fit Clamp Part No. 135X

Clamp on 90 Degree Crossover Part No. 137

Gate Hinge Part No. 140

Gate Hinge Part No. 143 Railing Support Bracket Part No. 144

Ground Socket Part No. 134

Clamp on Tee Part No. 136

Gate Eye Part No. 138

An aluminium stop end for use in the end of tubes.

An inline tee that can be fitted without modifying the existing structure.

90O bolt-on joint, often used to make additions or alterations to existing structures where a type 161 or similar cannot be fitted

A clamp on tee that can be fitted without modifying the existing structure.

Ref. No. C D E F G Hole Weight kgs 333-1 0.01 333-2 0.02 333-3 0.24 333-4 0.05

This fitting should be cast into concrete which enable a flush to ground fitting.

Ref. No. C D E F G Hole Weight kgs 134-2 123 127 2.33 134-3 136 140 2.52 134-4 136 140 2.26


Ref. No. C D E F G Hole Weight kgs 135X-4 70

Ref. No. C D E F G Hole Weight kgs 136-3 60 0.76 136-4 69 0.62

Ref. No. C D E F G Hole Weight kgs 137-4 55 0.85

Ref. No. C D E F G Hole Weight kgs 138-1 26 30 14mm 0.25 138-2 26 33 14mm 0.25 138-3 26 38 14mm 0.27 138-4 26 41 14mm 0.29

Ref. No. C D E F G Hole Weight kgs 140-1 26 13 38 30 0.25 140-2 26 13 38 33 0.25 140-3 26 13 38 38 0.30 140-4 26 13 38 41 0.31

Ref. No. C D E F G Hole Weight kgs 143-1 57 55 78 44 8mm 0.34 143-2 62 58 82 45 8mm 0.45 143-3 82 64 102 45 8mm 0.57 143-4 82 70 108 50 8mm 0.78

Ref. No. C D E F G Hole Weight kgs 144-2 70 75 100 30 60 14mm 0.78 144-3 80 85 110 30 65 14mm 1.12 144-4 90 90 125 30 70 14mm 1.55

C

A crossover clamp that can be fitted without modifying the existing structure.

Male section of a two part gate hinge.

Wall mounted Handrail Bracket.

An offset fixing for walls or vertical surfaces.

Female section of a two part gate hinge.

CD

D F

E

C

D

FE

C

G

D

F C

C

C

SECTION

114

GV GV

GV GV

GV GV

GV GV

GV GV


115



Ref. No. C D E F G Hole Weight kgs 147-2 22 28 34 0.36 147-3 28 35 42 0.55 147-4 31 42 48 0.65

Ref. No. C D E F G Hole Weight kgs 148-1 -31 60 0.24 148-2 -33 60 0.30 148-3 -40 75 0.42 148-4 -55 90 0.54 148-5 -49 110 0.96





Ref. No. C D E F G Hole Weight kgs 161-1 31 34 0.36 161-2 40 38 0.32 161-3 49 47 0.48 161-4 55 51 0.60 161-5 67 61 0.92 161-3/2 45 40/46 0.44 161-4/2 48 40/51 0.48 161-4/3 51 51/46 0.52 161-5/4 60 76/76 0.73

Non Structural Support Part No. 145

Offset Swivel Tee Part No. 147

External Connector Part No. 149

4 Way Cross Part No. 158

4 Way Cross Part No. 161

Retro Clamp on Tee Part No. 160

Combined Tee and Crossover Part No. 165

Internal Connector Part No. 150

Short Swivel Tee Part No. 148

Side Palm Fixing Part No. 146

A non structural offset railing support bracket.

An internal swivel tee to be used with the other KesClamp fittings.

An inline external connector for joining two tubes.

This fitting enables the vertical to pass through the centre with four horizontal tubes joining at 90 degrees.

A 90 degree offset crossover fitting.

Offset add on tee. Used for making additions to existing steel work.

A combination fitting used for the assembly of racks and shelving.

An inline internal connector for joining two tubes.

Shown paired. Sold and priced individually but generally used in pairs.

A structural flush side palm fixing.

E

C

D

G

FD

C G

F

E

D

E

C

D

C


C D

C

D C

C

C

D

C

D

C

D E

GV

GV

GV

GV

GV

GV

GV

GV

GV

GV

SPE

CIA

LIST H

AN

DR

AIL SY

STE

MS KESC

LAM

P TUBE FITTIN

GS

Adjustable Knuckle Part No. 166 Double Swivel Part No. 167

Double Male Inline Swivel Part No. 167M

Male Corner Swivel Part No. 168M

Male Swivel Base Part No. 169M

Double Mesh Panel Clip Part No. 171 Offset Single Swivel Male Part No. 172M

Single Mesh Panel Clip Part No. 170

Swivel Locating Flange Part No. 169

Corner Swivel Part No. 168

Ref. No. C D E F G Hole Weight kgs 166-2 76 0.89 166-3 81 1.26 166-4 90 1.50 166-5 ?? 2.35

Ref. No. C D E F G Hole Weight kgs 167-2 0.86 167-3 1.36 167-4 1.58 167-5 2.08

Ref. No. C D E F G Hole Weight kgs 167M-1 19 40 40 10.5mm 0.20 167M-2 19 43 40 10.5mm 0.38 167M-3 19 48 46 10.5mm 0.47 167M-4 19 54 48 10.5mm 0.49 167M-5 19 62 52 10.5mm 0.72

A double male fitting with the lugs at 90 degrees to each other.

Non structural male locating flange.

A complete locating swivel with approximately 180 degrees of travel.

Ref. No. C D E F G Hole Weight kgs 168M-1 19 40 40 10.5mm 0.29 168M-2 19 43 40 10.5mm 0.40 168M-3 19 48 46 10.5mm 0.46 168M-4 19 54 48 10.5mm 0.47 168M-5 ?? ?? ?? 10.5mm 0.61


Ref. No. C D E F G Hole Weight kgs 169M 85 35 120 51 50 11mm 0.38

An inline adjustable fitting. Complete double swivel with swivel connectors at 180 degrees to each other.

A double male fitting with the lugs at 180 degrees to each other.

Complete double swivel with swivel connectors at 90 degrees to each other.

Single location weld mesh panel clip.



Ref. No. C D E F G Hole Weight kgs 172M-3 172M-4

Double location weld mesh panel clip.

Warning: To provide sufficient stability, whole structures must not be made from swivel fittings alone.

A

B

E

D D

CC


EC

D

D F

GE

C

C D

C D D C

SECTION

116

GV GV

GV GV

GV GV

GV GV

GV GV


117

Single Swivel Part No. 173

Single Male Swivel Part No. 173M

Male Swivel Tee Part No. 174M

Male Swivel Elbow Part No. 175M

Locking Collar Part No. 179

3 Way Outlet Tee Part No. 176

Hook Part No. 182

Swivel Elbow Part No. 175

Swivel Tee Part No. 174

Female Swivel Part No. 173F

Complete single swivel assembly with approximately 85 degrees of travel.

Single male fitting with one lug.

A short tee fitted with a lug.

An elbow fitted with a lug.

Use the locking collar when extra support is required to avoid fittings slipping on the tube.

Can be used with the vertical passing through with three tubes joined at 90 degrees.

A combination fitting used when an incline rail is required off a level structure.

A combination fitting used when an inclined rail is required off a level structure.

This fitting is designed to be used with the ‘M’ fittings.


Ref. No. C D E F G Hole Weight kgs 173F-1 19 60 25 10.5mm 0.26 173F-2 19 65 25 10.5mm 0.35 173F-3 19 68 25 10.5mm 0.43 173F-4 19 76 25 10.5mm 0.52 173F-5 19 85 25 10.5mm 0.66

Ref. No. C D E F G Hole Weight kgs 173M-1 19 40 19 10.5mm 0.16 173M-2 19 43 40 10.5mm 0.27 173M-3 19 48 46 10.5mm 0.36 173M-4 19 54 48 10.5mm 0.45 173M-5 19 62 52 10.5mm 0.54

Ref. No. C D E F G Hole Weight kgs 174-4 53mm 1.25

Ref. No. C D E F G Hole Weight kgs 174M-4 53mm 0.67

Ref. No. C D E F G Hole Weight kgs 175-4 53mm 1.47

Ref. No. C D E F G Hole Weight kgs 175M-4 53mm 0.89


Ref. No. C D E F G Hole Weight kgs 179-1 26 0.09 179-2 26 0.15 179-3 26 0.18 179-4 26 0.21

Chain hook - use with 173M.


E

C

D

EC

D

C

B

CC

B

C

C

D

C

D

C

E

GV

GV

GV

GV

GV

GV

GV

GV

GV

GV

SPE

CIA

LIST H

AN

DR

AIL SY

STE

MS KESC

LAM

P TUBE FITTIN

GS

Eave Fitting Part No. 185

Weather Flange Part No. 192 Plate Clamp Part No. 197

Double Fixing Bracket Part No. 198

Slope Range Short Tee Part No. 201

Slope Range Socket Cross Part No. 219 Slope Range Elbow Part No. 225

Slope Range Long Tee Part No. 204

Fixing Bracket Part No. 199

Ridge Fitting Part No. 191

Use this fitting in the construction of canopies or shelters.

A weather shield for the KesClamp 132.

Use this fitting for clamping plates or panels

A twin flange fixing bracket.

A single flange fixing bracket.

Use this fitting in the construction of canopies or shelters.

Ref. No. C D E F G Hole Weight kgs 185-4 27.5o 1.60

Ref. No. C D E F G Hole Weight kgs 191-4 27.5o 1.39


Ref. No. C D E F G Hole Weight kgs 197-4





A specially designed fitting for the construction of hand rails on a disabled ramp with a maximum incline of 10 degrees.





Ref. No. C D E F G Hole Weight kgs 225-2 70 0.40 225-3 138 62 0.62 225-4 160 70 0.97

C

C C

E

D

C

B

A

A

B

C C

D

C

C

Slope Range Base Tee Part No. 232 Toe Board Bracket Part No. 803


A pressed steel bridge bracket suitable for fixingtoe boards.


Ref. No. C D E F G Hole Weight kgs 803-2 74 0.27 803-3 98 0.30 803-4 96 0.35 803-5 108 ?.??

DE

CFG

A

SECTION

118

GV GV

GV GV

GV GV

GV GV

GV

GV

GV

GV


119

Mild Steel Plain Tail Part No.400-2/3/4 Mild Steel Plain Foot Part No.401-2/3/4 Mild Steel Side Fix Part No.402-2/3/4

Pre-Fabricated Hand Rail Standards

A pre-fabricated galvanized H/R standard. Tube is locked into ball using locking screw. Flat foot to enable bolting into steel work or concrete base.

A pre-fabricated galvanized H/R standard. Tube is locked into ball using locking screw. Side fix to enable bolting into steel work or concrete base.

This range of products is very popular in the water industry, used in sewage treatment works, reservoirs and water purification plants. The perimeter tubes are locked into the ball sections using hex locking screws at set heights. Hand rail standards can be used with the KesClamp fittings for corner sections or terminating the rails. Extensive stocks are available of most listed products. If corrosion is an issue, we also supply aluminium standards. These can also be used in breweries or similar applications. Raked units are also available.

A pre-fabricated galvanized H/R standard. Tube is locked into ball using locking screw. Plain tail enabling your own fixing requirements.

Part Number Base Tube Size Ball Ball to Ball Dimension Ball To Base Diameter400-2 Plain 2 63 550mm 700mm400-3 Plain 3 82 550mm 700mm400-4 Plain 4 95 550mm 700mm401-2 Flat-foot 2 63 550mm 550mm401-3 Flat-foot 3 82 550mm 550mm401-4 Flat-foot 4 95 550mm 550mm402-2 Side Fix 2 63 550mm 650mm402-3 Side Fix 3 82 550mm 650mm402-4 Side Fix 4 95 550mm 650mm

C

B

A

DD

C

B

A

D

C

B

A

Stocked Standards

Load Table

The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.

Handrail Standard Handrail Horizontal Design Load 0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m Tubular 33.7mm o.d. x 3.0mm 33.7mm o.d. 1650mm 1075mm 750mm - - 42.4mm o.d. x 3.0mm 33.7mm o.d. 2000mm 1850mm 1450mm 1050mm - 42.4mm o.d. x 3.0mm 42.4mm o.d. 2000mm 1900mm 1500mm 1100mm - 48.3mm o.d. x 3.0mm 42.4mm o.d. 2000mm 2000mm 2000mm 1500mm 1200mm 48.3mm o.d. x 4.0mm 42.4mm o.d. 2000mm 2000mm 2000mm 1700mm 1400mm 60.3mm o.d. x 4.0mm ZZ48.3mm o.d. 2000mm 2000mm 2000mm 2000mm 1800mm Solid 32mm o.d. 33.7mm o.d. 2000mm 1350mm 1100mm - - 38mm o.d. 42.4mm o.d. 2000mm 2000mm 1800mm 1400mm 1100mm 40mm o.d. 42.4mm o.d. 2000mm 2000mm 2000mm 1650mm 1250mm

If the Handrail Standard you required is not a stock listed item, simply complete the fax enquiry form which can be found on page 146.

GV

SPE

CIA

LIST H

AN

DR

AIL SY

STE

MS KESC

LAM

P TUBE FITTIN

GS / G

ALvA

NIZED

HA

ND

RA

IL STAN

DA

RD

S

Also use with 7731 to terminate into a wall

Use in conjunction with 7725-3 to terminate to wall.

DDA Compliment Handrails

Roof Rail Fittings

Toe Plate

Special Clamp Fittings

Component Name Weight (kg) Part No.Internal 90o Elbow 0.82 7725-3

Component Name Part No.Handrail Wall Bracket 7746-3

Component Name Part No.Handrail Saddle 7746-3

Component Name Part No.Handrail Post Bracket 7748-3

Component Name Part No.Freestand Base Section 6310-4

Component Name Part No.Toe Plate 8400

Component Name Part No.Freestand Quick Fit Crossover 6311-4

Component Name Part No.Toe Plate Corner Plate 8401

Component Name Weight (kg) Part No.Freestand Rubber Weight 25 6312-3

Component Name Weight (kg) Part No.Straight Joiner Plate 25 8402

Component Name Part No.Handrail Post Bracket 7748-3

Component Name Weight (kg) Part No.Wall Termination Flange 0.28 7731-3

Tube fitted using KesTech Handrail Fixings

Tube Saddle used in conjunction with swivel fittings

Tube fitted using KesTech Handrail Fixings

Use with 6312 to assemble freestand posts

3.2 metre x 150mm x 4mm galvanised steel toe plate. Pre-drilled both ends to suit 8401 corner joint and 8402.

To suit 8400 slotted holes to enableeasy adjustment on installation. Supplied with bolts.

To suit 8400 slotted holes to enableeasy adjustment on installation. Supplied with bolts.

For quick assembly of perimeter rails

Weather Proof Rubber Weight

Tube Saddle fitted to 173F for post top assembly

SECTION

120

GV

GV

GV

GV

GV

GV

GV

GV

GV

GV

GV


121

The WELDRAIL range of components for handrails and balustrades

Ideally suited for tubular constructions where aesthetics are of prime importance. The use of the weld elbows enables tight bends and curves to be obtained even on large diameter tubes and the weldable discs offer a quick tidy solution for tube ends and foot plates.

Hand rail balls enables the fabricator to produce hand rail standards from stock material to suit special applications or to meet quick delivery requirements.

SPE

CIA

LIST H

AN

DR

AIL SY

STE

MS KESC

LAM

P SPECIA

L CLA

MP FITTIN

GS / W

ELDA

BLE HA

ND

RA

IL CO

MPO

NEN

TS

90 Degree Weldable Elbow Part No. 420 Hand Rail Balls (Hollow) Part No. 450

Weldable Discs Part No. 460Hand Rail Balls (Solid) Part No. 451

Weld On 10mm Glass Bracket Part No. 5010 and 5011

Fixing Clips Part No. 6840

Base Plate Part No. 465-5

Open Steel Treads Part No.4801

Handrail Standard Part No.4801

Ref. No. NB OD Wall 420-2 1” 33.7mm 2.6mm 420-3 1 1/4” 42.4mm 2.6mm 420-4 1 1/2” 48.3mm 2.6mm 420-5 2” 60.3mm 2.9mm 420-6 2 1/2” 76.1mm 2.9mm 420-7 3” 88.9mm 3.2mm 420-8 4” 114.3mm 3.6mm 420-9 5” 139.7mm 4.0mm

Suited for tubular balustrades and hand rails, enables tight bends and curves even on large diameters.

Ref. No. Tube Size Ball Dia Centres Length410-2 2 63mm 550mm 1250mm410-3 3 82mm 550mm 1250mm410-4 4 82mm 550mm 1250mm

Ref No. Tube Size Diameter450-2 2 63mm450-3 3 82mm450-4 4 95mm

Ref No. Tube Size Diameter 451-2 2 64mm 451-2A 2 70mm 451-3 3 77mm

Ref No. Length Diameter 5010-1 80mm 50mm5011-1 60mm 40mm

Ref No. Diameter Thickness 460-1 25mm 3mm 460-2 41mm 3mm 460-3 47mm 3mm 460-4 60mm 5mm 460-5 75mm 5mm 460-6 100mm 10mm 460-7 127mm 10mm

Hollow balls for welding into your own structure supplied in self colour.

Solid balls for welding into your own structure supplied in self colour.

Weld On 10mm glass bracket 304 satin finish. Both supplied with rubber gaskets, nylon spacer and front cap.

Suited for capping off tube ends to give a smooth finish to hand rails and bollards etc.

275mm x 1mtr ‘cut your own’ self colour 41/100mm 25 x 5mm bar. Fixed plate welded one end. Cut to length required and weld on plate.

Robotic welded ball standard with 550mm standard rail centres. Supplied in self colour.

Galvanised fixing clips for open grate flooring.

Weld on base plate for use on hand rail standards.

SECTION

122

SSS PSS

GV

SCL

SCL

SCL

SCL

SCL

SCL

SCL


123

Description Part No.Horizontal Saddle Assembly 9101.42.MS to suit 42mm o.d. 1 1/4” nb.

Description Part No.Flexible Saddle Assembly 9111.42.MS to suit 42mm o.d. 1 1/4” nb.

Hand Rail Bracket Part No. 445-5 Split Lock Tube Joiners Part No. 490

A heavy duty weld on hand rail bracket complete with backplate.

Suitable for the internal joining of tubes. Available as a single or double lock. An access hole for the socket screw will need to be drilled in the tube.

Ref. No. Tube Dia Tube Wall Type 490-2S 33.7mm 2.6-4.0 Single 490-3S 42.4mm 2.6-4.0 Single 490-3D 42.4mm 2.6-4.0 Double 490-4S 48.3mm 2.6-4.0 Single 490-4D 48.3mm 2.6-4.0 Double 490-5S 60.3mm 2.6-4.0 Single 490-5D 60.3mm 2.6.4.0 Double

Mild Steel Balustrade Fittings

Description Part No.Cover Plate to suit 9011.42.MS42mm o.d. 1 1/4” nb.

Description Part No.Hand Rail Saddle Only 42mm Rail 436-3Hand Rail Saddle Only 48mm Rail 436-4

Description Part No.Base Plate-Weld o-to suit 9001.42.MS42mm o.d. 1 1/4” nb

Description Part No.Hand Rail (Stem only) M16 x M6 435

Description Part No.Internal Tube Joiner to suit 9206.42.MS 42mm, OD 1 1/4” nb.

Description Part No.Radius Tube Joiner to suit 9204.42.MS 42mm, o.d. 1 1/4” nb.

Description Part No.Hand Rail Post Bung 42mm o.d. 438-3Hand Rail Post Bung 48mm o.d. 438-4

Description Part No.Square Angle Tube Joiner 9203.42.MS to suit 42mm o.d. 1 1/4” nb.

Description Part No.End Cap to suit 42mm 9300.42.MS o.d. 1 1/4” nb.

Sprung Gate Hinge Kit Part No. 431

Gate Hinge Set Contents:• Plate with slotted pin• Plate with pin hole• Plate with countersunk

holes for screws• Plain plate• Spring and lock nut Spring• M8 x 20 countersunk

screws• Washers• Cotter (split) pin

Plate with countersunk holes for M8 x 20 countersunk screws

Plain plate

Plate with slotted pin

Washer

Cotter pin

Washer

Spring housing

Plate with pin and cotter pin

hole

ZP

GV

SPE

CIA

LIST H

AN

DR

AIL SY

STE

MS W

ELDA

BLE HA

ND

RA

IL CO

MPO

NEN

TS

SCL

SCL

DeluxRail Stainless Steel Fittings

A range of the highest quality stainless steel components to assist in the manufacture of balustrade and hand rails. As a result of many years experience of supplying hand rail components Kestrel now offer the DELUXRAIL.

Selected from a number of manufactures worldwide, this range is now available ex-stock with an option of tube diameters, material and finishes.

There are many items required to make up a full balustrade, please call our in-house technical support team who will be happy to give advice on the product range.

Example:For a square elbow to suit 48.3mm diameter tube with a 2.5mm wall in 316 with a satin finish. The part number would be 9202.486.316.SSS

Ordering Information

The DELUXRAIL fitting product numbers are made up of 4 parts as followsPart 1 Component numberPart 2 Tube size – see chart belowPart 3 Material specification – 316 or 304Part 4 Finish – either SSS [Satin] or PSS [Polished]

Outside Diameter Wall Thickness Order Reference48.3mm 2.50mm 48648.3mm External Fit 48042.4mm 2.50mm 42642.4mm 2.00mm 420

SECTION

124

Post Options

Ref. No. DR950

Ref. No. DR951

Ref. No. DR952

SSS PSS SSS PSS SSS PSS


125

Post Kits

Glass and Top Rail Wall Bracket

Ref. No. Size (mm) DR200 900mm Overall Length

Post Kits

42mm 48mm

304 For Internal

304 For Internal

DR

950

- En

d p

ost

kit

DR

950.

426.

304.

SSS

DR

950.

486.

304.

SSS

DR

950.

426.

316.

SSS

DR

950.

486.

316.

SSS

DR

951.

426.

304.

SSS

DR

951.

486.

304.

SSS

DR

951.

426.

316.

SSS

DR

951.

486.

316.

SSS

DR

952.

426.

304.

SSS

DR

952.

486.

304.

SSS

DR

952.

426.

316.

SSS

DR

952.

486.

316.

SSS

DR

950.

426.

304.

PSS

DR

950.

486.

304.

PSS

DR

950.

426.

316.

PSS

DR

950.

486.

316.

PSS

DR

951.

426.

304.

PSS

DR

951.

486.

304.

PSS

DR

951.

426.

316.

PSS

DR

951.

486.

316.

PSS

DR

952.

426.

304.

PSS

DR

952.

486.

304.

PSS

DR

952.

426.

316.

PSS

DR

952.

486.

316.

PSS

DR

950

- En

d p

ost

kit

DR

950

- En

d p

ost

kit

DR

950

- En

d p

ost

kit

DR

951

- Mid

po

st k

it

DR

951

- Mid

po

st k

it

DR

951

- Mid

po

st k

it

DR

951

- Mid

po

st k

it

DR

952

- Co

rne

r p

ost

kit

DR

952

- Co

rne

r p

ost

kit

DR

952

- co

rne

r p

ost

kit

DR

952

- co

rne

r p

ost

kit

316 For External

316 For External

Hand Rail Lengths

42mm 48mm

304 For Internal

304 For Internal

6000

mm

CT

6000

.426

.304

.PSS

CT

6000

.426

.316

.PSS

CT

4000

.426

.304

.PSS

CT

4000

.426

.316

.PSS

CT

2000

.426

.304

.PSS

CT

2000

.426

.316

.PSS

CT

6000

.426

.304

.SSS

CT

2000

.426

.316

.SSS

CT

4000

.426

.304

.SSS

CT

4000

.426

.316

.SSS

CT

2000

.426

.304

.SSS

CT

2000

.426

.316

.SSS

CT

6000

.486

.304

.PSS

CT

6000

.486

.316

.PSS

CT

4000

.486

.304

.PSS

CT

4000

.486

.316

.PSS

CT

2000

.486

.304

.PSS

CT

2000

.486

.316

.PSS

CT

6000

.486

.304

.SSS

CT

6000

.486

.316

.SSS

CT

4000

.486

.304

.SSS

CT

4000

.486

.316

.SSS

CT

2000

.486

.304

.SSS

CT

2000

.486

.316

.SSS

6000

mm

6000

mm

6000

mm

4000

mm

4000

mm

4000

mm

4000

mm

2000

mm

2000

mm

2000

mm

2000

mm

316 For External

316 For External

Hand Rail Lengths

SSS PSS

SSSSSSSSSSSS SSSSSS SSSSSS SSS SSS SSS SSS

SSS SSS SSS SSSSSS SSS SSS SSSSSS SSS SSS SSS

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9001 9011

9106DR950

9200

DELUXRAIL - Helpful Tips

• Keep all Stainless Steel products well away from mild steel sparks and contamination.• Only use the recommended fixings and tools detailed in this program• Store all unfitted components in suppliers packaging until ready for fitting.• When using adhesive, always thoroughly clean the parts to be bonded with degreasing spray.• Apply adhesive to the internal surface to be bonded only.• Check adhesive is mixed in the nozzle before application.

• Remove unused adhesive before setting with degreaser spray.• Drill, tap & cut at a slow speed, and use the cutting paste supplied. Stainless Steel is a hard material and will quickly blunt cutting tools if worked too hard.• Use dedicated cutting tools for stainless i.e. drill bits, taps and files

SECTION

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DELUXRAIL - Helpful Tips

G10.483

DR951

9102

9112

DELUXRAIL - Component Key

Part Number Description9106 Hand Rail bracket with 90 degree saddleDR951 Balustrade Mid Post AssemblyDR950 Balustrade End Post Assembly9200 Elbow 3 Way 90 Degree9001 Weld On base flange9011 Flange CoverG10.483 Glass Clamp9112 Hand Rail bracket flexible saddle

127SSS PSS

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Ref. No. A B C Size(mm) 9000 100 42/48 75 100 9001 120 42/48 90 120

Ref. No. A B C Size(mm) 9025 45 42/48 45 O/S 9026 60 42/48 40 O/S

Ref. No. A B C Size(mm) 9030 35 42/48 35 O/S 9031 50 42/48 50 O/S

Ref. No. A B C Size(mm) 9002 115 42/48 80/90 100

Ref. No. Product 9008 Galvanised Base Insert9008.486.304 Stainless Steel Base Insert

Ref. No. Size 9020 45mm O/S 9021 60mm O/S

Ref. No. Size (mm) 134-4 48 134-3 42

Ref. No. Size (mm) 9120 48 9121 42

Ref. No. A 9130 42/48

Ref. No. Product 9500 Cross Bar 22 x 12mm

Ref. No. Product 9510 Radius Back 25mm

Ref. No. Product 9022 Round Face Fix - Corner

Ref. No. A B C Size(mm) 9010 105 42/48 18 105 9011 125 42/48 18 125 9012 110/120 42/48 27 for 9002

Weld On

Round Face Fix

Radius Adaptor Flat Adaptor Cross Bar 22 x 12mm Radius Back 25mm

Galv Ground SKT

Weld On with Rubber

Round Face Fix - Corner

Flange Cover

Narrow Face Fix

Base Insert for 48mm

Tube Clamp

Base Plates and Covers

Base Fixings

Adaptors

SECTION

128

SSS

SSS

SSS

SSS

SSS

SSS

SSS

SSS

SSS

SSS

SSS SSSPSS

PSS

PSS

PSS

PSS

PSS

PSS

PSS

PSS

PSS

PSS PSS


Ref. No. A B C Size(mm) 9200 30/35


Ref. No. A B C Size(mm) 9206

Ref. No. A B C Size(mm) 9301 81/84 60


Ref. No. A B C Size(mm) 9207 30-35 95/100





Elbow 3 Way 90O

Tee 3 Way Tube Connector

End Scroll

Wall Flange D Return End

Elbow Square Elbow Radius

Elbow Curved

Elbow Variable

Elbows

Connectors

End Caps


Long Semi Dome


Dome Cap



Short Flat

Short Semi Dome

129

SSS

SSS

SSS

SSS SSS SSS SSS

SSS

SSS

SSS

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SSS

SSS

SSS

PSS

PSS

PSS

PSS PSS PSS PSS

PSS

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Handrail BracketsFlat Saddle

Radius Saddle

135 Degrees Saddle

90 Degrees Saddle

Flexible Flat Saddle

Flexible Radius Saddle

Weld on Flush

Weld on Drilled

Hand Rail Bracket

Variable Tube Fix

Variable Stud Fix

80mm Offset

Ref. No. A B C D 9100 82

Ref. No. A B C D Size (mm) 9101 82 42 9102 82 48




Ref. No. A B C D 9400 74 50

Ref. No. A B C D 9400 75 50

Ref. No. A B C D 9405

Ref. No. A B C D 9404 80 40-80

Ref. No. A B C D 9403 80 40-80

Ref. No. A B C D 9110 82

Ref. No. A B C D 9402 75 50

Glass BracketsRadius Back Flat Back Glass Adaptor

Ref. No. A B C D G10.420 44 8 64 26 G10.483 44 8 64 26

Ref. No. A B C D G10.420 44 8 64 26

Ref. No. Size(mm) 9520 30 9521 50

• Also available with a flatback

SECTION

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SSS

SSS

PSS

PSS


131

Structural GlassTube Connector

Profile Gasket

Tube Adaptor

Wall Flange

End Cap

Elbow Horizontal

Elbow Vertical

Slotted Tube

Ref. No. 9700

Ref. No. Description PG To suit 12, 15, 19 or 25mm Glass

Ref. No. Description9704

Ref. No. Description 9521.000

Ref. No. Description9703

Ref. No. 9705

Ref. No. A B C D 9702 30/35

Ref. No. A B C D 9701 30/35

Ref. No. A B C DDR904 42/48 24/30 24/27

Face Mounting Bracket

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Kestrel Timberline Handrail

If you are looking to combine the warmth of natural wood and timeless stainless steel, the Kestrel Timberline range will guarantee you a pleasing result every time. The range can be either fixed to a wall or with the use of 9806 post top can be incorporated into a stainless steel structure.Fixing is simply achieved using the locator tool to fix an internal collar; this is followed by bonding on the S/S fitting of your choice. With 5 wood finishes available your specific requirements can satisfied all from stock at Coastal.

Handrail 42mm dia x 2500mm Length

Part No Finish 9810.420 Beech, Untreated Wood 9811.420 Beech, lacquered 9812.420 Beech, P11 stained & lacquered

Easy assembly

Internal Collar is located using locator tool. When in position the selected component is bonded into position. Part No Description

9800.420.304 In Line Connector

Part No Description 9801.420.304 End Cap

Part No Description 9802.420.304 90 Deg Elbow Connector

Part No Description 9804.420.404 Flexible Connector

Part No Description 9805.420.304 Locator Tool

Part No Description 9803.420.304 End Scroll

Part No Description 9807.420.304 Angled Cap

Part No Description 9806.426.304.SSS 42mm Post Top Adaptor9806.483.304.SSS 48mm Post Top Adaptor

SECTION

132 SSS

SSS

SSS

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SSS

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133

Accesscom

Meeting the increasing needs of safe access to equipment, buildings and machinery can be satisfied using access components together with our standard KesClamp fittings.

Access platforms can also be supplied in kit form from stock components.

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SureTread Stair Tread Covers / 55mm Nose. Medium Grit

SureTread Stair Nosing. Medium Grit

SureTread 3mm Flat Plate Sheets. Medium Grit

SureTread 3mm Flat Plate Strips. Medium Grit

When you need an anti-slip surface for a walkway, ramp or staircase, there’s simply nothing to match SureTread. A fibreglass plate, impregnated with aluminium oxide grit, SureTread offers superb non-slip qualities. This exceptionally tough material is guaranteed, assists compliance with regulations and will provide you with a solution that will last for years and years.

SureTread is quick and easy to install, requires little surface preparation, and can be used immediately after installation, dramatically reducing downtime. It is suitable for pedestrian, forklift and vehicle traffic areas:

• A choice of coarse, medium, fine and ultra-fine grades of grit provide an ideal Suretread solution for all applications from heavy industrial areas, where mud or oil can affect the grip, to, for example, a children’s playground, where the scrapes and sores of predictable falls must be balanced against the level of grip required. • SureTread is available in stock sizes of flat sheets, strips, stair tread covers and nosings, for immediate dispatch.• Made in the UK, SureTread can be manufactured to your exact size (although transport restrictions obviously apply) and shape. It can be made to any thickness in excess of 3mm - thicker sheets providing a degree of semi-structural strength, for use over gratings for example; it can also be made with a luminescent coating and in any BS or RAL colour, enabling it to blend in or stand out from any surroundings as required.• By incorporating Phenolic resins in the fibreglass, SureTread can be manufactured to four different levels of fire resistance, including Category A - suitable for use in high risk areas: for example, the Underground.

Our Code Size Colour603BW 600mm x 300mm x 55mm Black tread/White 55mm nose803BW 800mm x 300mm x 55mm Black tread/White 55mm nose103BW 1000mm x 300mm x 55mm Black tread/White 55mm nose123BW 1200mm x 300mm x 55mm Black tread/White 55mm nose

Our Code Size ColourSNM75y 750mm x 55mm x 55mm yellowSNM10y 1000mm x 55mm x 55mm yellowSNM15y 1500mm x 55mm x 55mm yellow

Our Code Size ColourFPM120B 1200mm x 1200mm BlackFPM240B 2400mm x 1200mm Black

Our Code Wall Thickness ColourFPM50B 2400mm x 50mm BlackFPM70B 2400mm x 70mm BlackFPM100B 2400mm x 100mm BlackFPM150B 2400mm x 150mm BlackFPM200B 2400mm x 200mm Black

SureTread products should be screwed to their substrate and we also advise gluing using our SureTread adhesive. To cut SureTread you will need to use a quality diamond tipped blade and to drill through it we advise using our special SureTread drill bits. Always use anti-rust screws for exterior applications. SureTread can also be installed using rivets when fixing to steel.

SureTread - Anti-Slip Surface Products Part No. 6800

SECTION

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135

The Blister Surface is available as red for controlled crossings and buff for uncontrolled crossingsIn both 400 x 400mm and 450 x 450mm sizes and as illustrated in the images offers the following benefits:

• No heavy duty paint was used. • No excavation was required.• Both these crossings were completed in less than 2 hours, • keeping pedestrian and traffic management to a minimum.• No cracking - reduces trip hazard.• Hard wearing, more durable than concrete. • Skid resistance value (SRv) tested and found to be far higher than concrete.• Specially formulated adhesive, which bonds to most surfaces . • Freeze thaw tested. (details available on request) .

“ The purpose of The Blister Surface is to provide a warning to visually impaired people who would otherwise in the absence of the kerb upstand less than 25mm high, find it difficult to differentiate between where the footway ends and the carriageway begins. The surface is therefore an essential safety feature for this group of road users at pedestrian crossing points, where the footway is flush with the carriageway to enable wheelchair users to cross unimpeded” Department for Transport (DFT) Document 1998

The Hazard Warning Profile has been designed to comply fully with the Disability Discrimintion Act (DDA) 2004 and as illustrated offers the following benefits:

• Using the specially formulated two part adhesive enables the tile to adhere to virtually any surface ie; Concrete, Tarmac, Terrazzo, Wood,Metal, Marble and Ceramic. • No excavation was required, particularly crucial at sites where DDA compliance is an issue.• Fast and clean installation means that these projects were carried out with minimal disruption and in a cost effective manner. • Skid Resistance value (SRv) tested and found to outperform anti skid surfaces. (Details available on request) • The purpose of The Corduroy Surface is to warn visually impaired people of the presence of specific hazards; steps, level crossings or the approach to on street light rapid transport (LRT) Platforms. It is also used where a footway joins a shared route to convey the message “Hazard proceed with caution”

Supplied in boxes of ten tiles 400 x 400 x 5mm (chamfered edges)Complete with 2 pack adhesive.

Surface Mounted Tactile Systems

Hazard Warning Surface

Tactile Ordering Information

Ref. No. Description Colour PackTT100R Corduroy Pattern Tile Red Pack 10 TT100B Corduroy Pattern Tile Buff Pack 10 TT200R Dimple Pattern Tile Red Pack 10TT200B Dimple Pattern Tile Buff Pack 10

Department for Transport (DFT) Document 1998

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Ref. No. Steps 6820 2 6821 4 6822 6 6823 8 6824 13

Ref. No. Length 6810 600mm 6811 1000mm

Stair Bracket Part No. 6820

Removable Parking Post Part No. 6910

Traffic Barrier - Galvanized Part No. 6913

Access Platform Part TP001 and Part TP002

Hinged Lockable Parking Post Part No. 6911

Hinged Toplock Parking Post Part No. 6912

Galvanised Stair Tread 600 Part No. 6810

Galvanized profiled adaptor to enable the assembly of steps with KesClamp.

A heavy duty removablelockable parking post. Availablein plated finish or powder coating of your choice.

115mm Diameter, 915mm High, 200 x 200mm Base Fixing Plate

Part TP001 1000 x 1000 x 600mm High, Adjustable Feet, Anti Slip Desk

Part TP002 600 x 600 x 500mm High, Adjustable Feet, Anti Slip Desk

Lockable in the up and down positionsInternally spring assistedMade of mild or stainless tubeBase plate cast SG iron

Lockable in the up and down positionsLockable by padlock (sold separately)Made of mild or stainless tubeBase plate cast SG iron

275mm galvanised stair treads 41/100 with anti-slip nosing.

SECTION

136

GV

GV

GV

GV

GV

GV

SSS

SSS

SCL


137

Access Ramps

Kestrel’s Access Ramps are designed to meet the requirements of the DDA (Disability Discrimination Act). With a comprehensive range of sizes any conforming gradient can be easily achieved. Smooth moulded side up stands, colour contrasting slip resistant surface and optionally fitted single or double handrails make this range of ramps exceptionally versatile.

• Ideally suited for listed properties where building alterations are not an option. • Little or no ground works mean ramps can be installed quickly • Systems can be coloured to be more sympathetic to the surroundings • Design complies to building regulations and compliant for DDA requirements. • Durable, glass reinforced plastic construction to reduce maintenance and corrosion.

Refer to page 146 for fixings and tools

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See over the page for a Module Component listing to build your own ramp, or send us a layout plan and we will make a recommendation.

Kestrel Modular Ramp

Standard access ramps

Ref No Length Track Width Overall Width WeightKMR002 24"(610mm) 31.5" (800MM) 35.25" (895mm) 6KGKMR003 36" (914mm 31.5" (800MM) 35.25" (895mm) 9kgKMR004 48" (1220mm) 31.5" (800MM) 35.25" (895mm) 14kgKMR005 60" (1525mm) 31.5" (800MM) 35.25" (895mm) 16kgKMR006 72" (1830mm) 31.5" (800MM) 35.25" (895mm) 18kgKMR007 84" (2134mm) 31.5" (800MM) 35.25" (895mm) 21kgKMR008 96" (2440mm) 31.5" (800MM) 35.25" (895mm) 28kg

Standard access ramp with single handrail

Ref No Length Track Width Overall Width WeightKMR104 48" (1220mm) 31.5" (800MM) 36.75"(934MM) 17kgKMR105 60" (1525mm) 31.5" (800MM) 36.75"(934MM) 19kgKMR106 72" (1830mm) 31.5" (800MM) 36.75"(934MM) 21kgKMR107 84" (2134mm) 31.5" (800MM) 36.75"(934MM) 24kgKMR108 96" (2440mm) 31.5" (800MM) 36.75"(934MM) 31kg

Standard access ramp with double handrails

Ref No Length Track Width Overall Width WeightKMR204 48" (1220mm) 31.5" (800MM) 38.25"(971mm) 20kgKMR205 60" (1525mm) 31.5" (800MM) 38.25"(971mm) 22kgKMR206 72" (1830mm) 31.5" (800MM) 38.25"(971mm) 24kgKMR207 84" (2134mm) 31.5" (800MM) 38.25"(971mm) 27kgKMR208 96" (2440mm) 31.5" (800MM) 38.25"(971mm) 34kg

Ref No Description Detail Height WeightKMR401 Adjust Corner/Plateform 48"/1200mm Sq 12"(300mm) 25kgKMR403 Adjust Corner/Plateform 48"/1200mm Sq 36"(900mm) 25kgKMR501 Ramp Joining Plinth 12"(300mm) 5KgKMR503 Ramp Joining Plinth 36"(900mm) 5Kg

Accessories

1200mm wide access ramp with double hand rails

Ref No Length Track Width Overall Width WeightKMR308 96" (2440mm) 47.25"(2400mm) 55.5"(1410mm) 60kg

All prices are subject to vat and are ex-works St Austell

SECTION

138

Call Coastal for Site Survey and demonstration of this unique modular system


139

Protecta-KotePolyurethane Protective Coating

Hardwearing, Anti-Slip Protective Coating for Commercial and Industrial Applications.Contains Anti-Slip Rubber Chips.

Protecta-Kote is a unique ready-to-use polyurethane coating, which is easy to apply, durable, flexible and non-slip. Protecta-kote will protect the surface from stone-damage, rust, petrol, most chemicals and acids.

Protecta-Kote can be applied to vehicles, boats, ramps and walkways or other applications where an attractive, tough, non-slip finish is required.

Protecta-Kote can be easily applied using a brush, foam roller or spray gun.

Protecta-Kote is available in a variety of colours in either non-slip or smooth finish texture.

• Access Ramps & Walkways• Boat Decks• Shipping Docks and Ramps• Stowage Area• Showers & Wet Areas• Fire Exits• Work Areas• Industrial & Kitchen Floors• Train Platforms• Stairs• Heli-pads

Suggested Applications

Description Kestrel codeProtecta-Kote Black 1 Litre PKBLACK-1Protecta-Kote Black 4 Litre PKBLACK-4Protecta-Kote Grey 1 Litre PKGREy-1 Protecta-Kote Grey 4 Litre PKGREy-4Protecta-Kote Blue 1 Litre PKBLUE-1Protecta-Kote Blue 4 Litre PKBLUE-4Protecta-Kote Green 1 Litre PKGREEN-1Protecta-Kote Green 4 Litre PKGREEN-4Protecta-Kote Spray black 1 Litre PKSBLACK-1 Protecta-Kote Spray grey 1 Litre PKSGREy-1Protecta-Kote Transparent 1L + Rubber PKTRANS-1Protecta-Kote Transparent 4L+ Rubber PKTRANS-4Protecta-Kote UvR Blue 1 Litre PKUBLUE-1Protecta-Kote UvR Blue 4 Litre PKUBLUE-4Protecta-Kote UvR Clear 1L No Rubber PKUCLEAR-1Protecta-Kote UvR Green 1 Litre PKUGREEN-1Protecta-Kote UvR Green 4 Litre PKUGREEN-4Protecta-Kote UvR Mid Grey 1 Litre PKUMGREy-1Protecta-Kote UvR Mid Grey 4 Litre PKUMGREy-4Protecta-Kote UvR Red 1 Litre PKURED-1Protecta-Kote UvR Red 4 Litre PKURED-4Protecta-Kote UvR Sand 1 Litre PKUSAND-1Protecta-Kote UvR Sand 4 Litre PKUSAND-4Protecta-Kote UvR White 1 Litre PKUWHITE-1Protecta-Kote UvR White 4 Litre PKUWHITE-4Protecta-Kote UvR yellow 1 Litre PKUyELLOW-1Protecta-Kote UvR yellow 4 Litre PKUyELLOW-4Metcote black 0.5 Litre MBLACK-0.5Metcote black 1 Litre MBLACK-1Duraprime 1 Litre DURA-1Duraprime 5 Litre DURA-5Duram Accelerator 3ml DURAA-3Duram Accelerator 12ml DURAA-12Duram Accelerator uvr 20ml DURAAU202k Metal Primer Base 4 Litre DURA-PB42k Metal Primer Activator 2 Litre DURA-PA22k Metal Primer Base 1 Litre DURA-PB12k Metal Primer Activator 500ml DURA-PA5Spray Gun SPRAy GUNSafety Grip 200gms S GRIP-200Xylene XyLENERoller Refills 9” ROLRE-9Roller with Handle 9” ROLLER-9

Now in Stock!

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NTI-SLIP PRO

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ATING

Part No. Description Pack Qty DR101 Dispenser (DR100) 1

Part No. Description Pack Qty DR102 Mixer Nozzles (DR100) 1 Part No. Description Pack Qty

DR104 Cleaner Degreaser 400ml 1

SECTION

140

Fixings and ToolsResin Studs BZP

Washers

Drill Bits Threading Taps Cleaner

Renovation Cleaner

Manual Tube Bender Tec Gun 110 Volt Fixing Kit

Button Head S/S

Dispenser Mixer Nozzles Cleaner Degreaser

Cutting Compound

Cap Head S/S KesTech Self Drill

Adhesive

Nyloc Nut Dome Nut S/S

Fixing Bolt CSK S/SPart No. Description Pack Qty FX-ST08110 M8 x 110mm 10FX-ST10130 M10 x 130mm 10

Part No. Description Pack Qty FX-M8S/S1000 M8 S/S 1000mm 1FX-M10S/S1000 M10 S/S 1000mm 1

Part No. Description Pack Qty FX-R001 300ML (Std Resin Gun) 1

Threaded Bar S/S Fixing Resin Coach Screw

Part No. Description Pack Qty FX-CS0870BZP M8 x 70 BZP 24FX-CS1070BZP M10 x 70 BZP 24FX-CS0870SS M8 x 70 S/S 24FX-CS1070SS M10 x 70 S/S 24

Part No. Description Pack Qty FX-W08BZP M8 BZP 100FX-W10BZP M10 BZP 100FX-W08SS M8 SS 50FX-W10SS M10 SS 50

Part No. Description Pack Qty DR106 Drill Bit 11/64 (M5 Tap) 1DR112 Drill Bit 4mm (Pilot Drill) 1DR111 Drill Bit (Pre M8 Tap) 1

Part No. Description Pack Qty 7900 Manual Tube Bender - Hire 1

Tube Cutting Saw

Part No. Description Pack Qty 7905 Tube Cutting Saw - Hire 1

Hex KeysPart No. Description Pack Qty FX-HK03 Hexagon Key 3mm 1FX-HK04 Hexagon Key 4mm 1FX-HK06 Hexagon Key 6mm 1

Part No. Description Pack Qty 7901 Tec Gun 110 volt - Hire 1

Part No. Description Pack Qty DR.FIX.KIT Fixing Kit 1

Part No. Description Pack Qty DR107 Thread tap 5MM 1DR110 Spiral Tap 8mm 1 Part No. Description Pack Qty

DR120 Stainless Cleaner 1

Part No. Description Pack Qty DR121 Stainless Renovation Cleaner - Kit 1

Part No. Description Pack Qty FX-NN08BZP M8 BZP 25FX-NN10BZP M10 BZP 25FX-NN08SS M8 S/S 25FX-NN10SS M10 S/S 1000mm 25

Part No. Description Pack Qty FX-DN08SS M8 25FX-DN10SS M10 25

Part No. Description Pack Qty FX-FB0520SS M5 x 20 20FX-FB0620SS M6 x 20 20

Part No. Description Pack Qty FX-BH0520SS M5 x 20 20

Part No. Description Pack Qty FX-CH0825SS M8 x 25 S/S 20

Part No. Description Pack Qty FX-KTSD Self Drilling Fixings (BZP) 50FK-KTS-BIT Driving Bit 1

Part No. Description Pack Qty DR100 Adhesive 50ML 1

Part No. Description Pack Qty DR105 Cutting Compound 1


141

Fax Enquiry SheetTypes of standard

Fax Back Form

Company

Contact

Return Fax No / Email

01-11-2006

Guardrail Engineering Ltd. · Tel. 01902 871208 · Fax 01902 453330 www.guardrailgroup.com · Email: [email protected]

9Tubular & Solid Handrail Standards

Types of standard:

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Load Table:The table below shows the spacing of various type of 1100 mm high handrail standards to achieve required loadings for various codes of practice.

Handrail Standard Handrail Horizontal Design Load

0.22 kN/m 0.36 kN/m 0.50 kN/m 0.74 kN/m 1.00 kN/m

Tubular

33.7 mm o.d. x 3.0 mm 33.7 mm o.d. 1650 mm 1075 mm 750 mm - -

42.4 mm o.d. x 3.0 mm 33.7 mm o.d. 2000 mm 1850 mm 1450 mm 1050 mm -


48.3 mm o.d. x 3.0 mm 42.4 mm o.d. 2000 mm 2000 mm 2000 mm 1500 mm 1200 mm



Solid

32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -

38 mm o.d. 42.4 mm o.d. 2000 mm 2000 mm 1800 mm 1400 mm 1100 mm


01-11-2006



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01-11-2006



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01-11-2006



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01-11-2006



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32 mm o.d. 33.7 mm o.d. 2000 mm 1350 mm 1100 mm - -



01-11-2006



Base details:Alternative base thickness 10 mm, 15 mm and 20 mm. All dimensions are in millimetres.

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Hole Diameter in bases as requested (standard 18 mm). Other types available on request along with steel to steel or steel to concrete fixing bolts.

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KS1

KS5

KS4

KS8

KS2

KS6

KS3

KS7

Insert Dimensions - HereDimension X mm

Ball Centre mm

Tick Here as requiredHandrail Diameter 33mm

42mm

48mm

Shank Diameter 33mm

42mm

48mm

Material Tick Here for material required

Galvanised Mild Steel

Self Colour Mild Steel

Stainless Steel

Solid Shank

Aluminium

Angle of Rake Degree

SPE

CIA

LIST H

AN

DR

AIL SY

STE

MS FIXIN

GS &

TOO

LS / HA

ND

RA

IL STAN

DA

RD

ENQ

UIRy FO

RM

Documents

Coastal Kestrel