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FABRIC EXPANSION JOINTS Technical Brochure

Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

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Page 1: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

FABRIC EXPANSION

JOINTS

Technical Brochure

Page 2: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

FABRIC EXPANSION

JOINTS

Fabric Expansion Joins can be found in a wide range of industries:

⋅ Oil & Gas, Petrochemical Industry

⋅ Marine & Offshore Applications

⋅ Power Generation Plants

⋅ Thermal Power Plants

⋅ CCGT – Combined Cycle Gas Turbine

⋅ Mining & Metallurgical Industry

⋅ Metal Foundries

⋅ Iron & Steel Industries

⋅ Paper & Pulp Industry

⋅ Water & Waste Industry

⋅ Food & Beverages Sector

⋅ Pharmaceutical Industry

⋅ Automotive Industry

FABRIC EXPANSION

Fabric expansion joints have found a wide range of

applications, in all industry branches

adaptability for different conditions: withstand to

wide range of temperatures, high movement

capability, requires minimal maintenance, suitability

for abrasive or corrosive applications

We design and manufacture textile expansion joints

for a wide field of applications

- Fresh air blowers

⋅ - High temperature air or gas ducts.

⋅ - Special multi-wave joints for high

requirements

Fabric Expansion Joins can be found in a wide range of industries:

Oil & Gas, Petrochemical Industry

Combined Cycle Gas Turbine Plants

⋅ Cement Industry

For us quality meaning is more than

certificated raw-materials or modern

engineering programs,

people, our team of professionals

of the company who contribute to produce

the highest quality products,

engineering analysis to production process

itself.

have found a wide range of

applications, in all industry branches due to their

adaptability for different conditions: withstand to

wide range of temperatures, high movement

apability, requires minimal maintenance, suitability

for abrasive or corrosive applications.

We design and manufacture textile expansion joints

pplications:

High temperature air or gas ducts.

joints for high mechanical

Cement Industry

meaning is more than

materials or modern

engineering programs, after all it is our

people, our team of professionals, every one

of the company who contribute to produce

the highest quality products, trough exhaust

engineering analysis to production process

Page 3: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

Fabric Expansion Joints – Product Lines

ECO LINE High quality Expansion Joints for Low Temperatures

“Cost-Effective Quality”

ECO Line Expansion Joints are recommended for low-temperature applications in

plant installations, where the ability to absorb vibration is required. ECO Line

Expansion Joints have different design and construction characteristics: single Layer or

two- layer configurations of first range special materials, additional reinforcement in

the attachment zone are few of the available solutions for your specific requirements.

Comdiflex has developed special designs which combine the ability of vibration and

movement absorption, especially suitable for ventilation and extraction systems.

Temperature Range: -40ºC to 200ºC

HIGH TECH LINE Multi-Layers Versatile Expansion Joints for High Temperatures

“Resistance, Adaptability and Versatility”

Comdiflex HIGH-TECH Line includes a range of multi-layer expansion joints suitable for

applications with high temperatures and heavy conditions. Mechanically robust

compensators, elaborated from the last generation technical fabrics are developed

especially for demanding applications, where resistance and ability to compensate

large movements are required.

Additional insulation pillows can be used to protect the flexible element from the

system’s heat and prevent fly ash from filling the gap between the compensator and

metallic deflector.

Temperature Range: up to 1000ºC

INNOVA LINE Maximum Resistance Expansion Joints for Highly Demanding Applications

“Custom Made Solution for Extreme Conditions”

Comdiflex INNOVA Line products are engineered and manufactured using special

technical fabrics and particular metal/PTFE foils in order to provide excellent

resistance in highly aggressive applications with extreme temperatures or corrosive

fluids.

Our highly skilled and experienced engineering team develops custom made solutions

for wide range of critic situations. Special “extra reinforced” types are available for

large movements and special extra-resistant models for corrosive applications.

Page 4: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

Fabric Expansion Joints – Types of Fastening

⋅ Expansion Joints with different types of connections on each side

⋅ Expansion Joints with variable dimensional forms (circular to rectangular and vice versa)

⋅ Special “Extra Reinforced Types” engineered for extra intense axial and lateral movements

Page 5: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

Fabric Expansion Joints

Special Designs

Fabric Expansion Joints – Types of Fastening - Details

Page 6: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

The type of expansion joints is chosen based on the important criteria which affect the selection of the materials

and its engineering design: Ambient conditions, Dust loading and velocity, Moisture content, condensation and

washing, Movement, Noise, Pressure, Temperature

quality inspection are used for the manufacture of our fabric expansion joints.

Common used types:

Because of the diversity of applications and operating conditions, Comdiflex

designs in addition to the standard models.

These include:

⋅ Expansion Joints with different types of connections on each side

⋅ Expansion Joints with variable dimensional forms (circular

⋅ Special “Extra Reinforced Types” engineered for extra intense axial and lateral movements

“Custom designed to suit a client's individual specifications”

sion joints is chosen based on the important criteria which affect the selection of the materials

and its engineering design: Ambient conditions, Dust loading and velocity, Moisture content, condensation and

washing, Movement, Noise, Pressure, Temperature and Tolerances. Only first line raw materials that pass our

quality inspection are used for the manufacture of our fabric expansion joints.

Simple duct attachment

- For standard applications

- Effectively used for circular ducts operating at moderate

temperature and load

- Absorb motion and vibrations

- Easy to handle and install

Belt type expansion joint (with / without bolster)

- Work within high temperature and high pressure situations

- Ability to absorb simultaneous movements

plane

- Temperature and corrosion resistant insulating fabrics available

- Perfect for applications requiring noise reduction and sound

absorption

- Depending on the application and temperature additional insulation

bolsters can be used.

Flanged expansion joint – “U” Type

- Can be used for compensation of axial, angular, lateral expansion

movements in pipes or additional movements

- Recommended for temperatures up to 350ºC

moderate pressures

- Engineered and built to specific customer requirements

- Most advance materials to ensure long life and predictable

performance

- Possibility to complement the installation with metallic inner sleeve

Because of the diversity of applications and operating conditions, Comdiflex has developed a series of special

designs in addition to the standard models.

Expansion Joints with different types of connections on each side

Expansion Joints with variable dimensional forms (circular to rectangular and vice versa)

cial “Extra Reinforced Types” engineered for extra intense axial and lateral movements

“Custom designed to suit a client's individual specifications”

sion joints is chosen based on the important criteria which affect the selection of the materials

and its engineering design: Ambient conditions, Dust loading and velocity, Moisture content, condensation and

and Tolerances. Only first line raw materials that pass our

ting at moderate

(with / without bolster)

Work within high temperature and high pressure situations

Ability to absorb simultaneous movements easily in more than one

Temperature and corrosion resistant insulating fabrics available

Perfect for applications requiring noise reduction and sound

Depending on the application and temperature additional insulation

Can be used for compensation of axial, angular, lateral expansion

movements in pipes or additional movements

Recommended for temperatures up to 350ºC – 450ºC and

specific customer requirements

Most advance materials to ensure long life and predictable

Possibility to complement the installation with metallic inner sleeve

has developed a series of special

and vice versa)

cial “Extra Reinforced Types” engineered for extra intense axial and lateral movements

Page 7: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

Materials

The materials selection for Fabric Expansion Joints is a critical factor in the successful

design and construction of each product.

important criteria and operating conditions of the installation: c

temperature limitations, abrasion resistance, tensile strength and susceptibility to

vibration or movements are major considerations when selecting

designs of fabric expansion joints.

The construction of Fabric Expansion Joints

necessary for controlling the operating conditions.

Insulation layers are necessary if the temperature of the media is high

maximum allowable sustained temperature of the sealing layers. The different types

of insulation layers vary widely in their mechanical stability and their resistance to

temperature and chemicals. They are therefore selected based on conditions

they will be used.

The table shows the resistance to sustained and temporary temperatures of various

insulation elements used in compensator’s manufacturing. Resistance to acids, bases

and solvents are given in this catalogue in terms of tendenc

Temperature and media resistance

The table shows the resistance to sustained and temporary temperatures of various foils and coated fabrics used

compensator’s manufacturing. Resistance to acids, bases and solvents are

tendencies:

The materials selection for Fabric Expansion Joints is a critical factor in the successful

design and construction of each product. The materials are chosen based on the

important criteria and operating conditions of the installation: chemical resistance,

temperature limitations, abrasion resistance, tensile strength and susceptibility to

are major considerations when selecting materials and

Fabric Expansion Joints is generally made of several layers, those

operating conditions.

Insulation layers are necessary if the temperature of the media is higher than the

maximum allowable sustained temperature of the sealing layers. The different types

of insulation layers vary widely in their mechanical stability and their resistance to

temperature and chemicals. They are therefore selected based on conditions in which

The table shows the resistance to sustained and temporary temperatures of various

used in compensator’s manufacturing. Resistance to acids, bases

and solvents are given in this catalogue in terms of tendencies:

Temperature and media resistance of sealing elements

The table shows the resistance to sustained and temporary temperatures of various foils and coated fabrics used

Resistance to acids, bases and solvents are given in this catalogue in terms of

The table shows the resistance to sustained and temporary temperatures of various foils and coated fabrics used

given in this catalogue in terms of

Page 8: Comdiflex - Fabric Expansion Joints · FABRIC EXPANSION JOINTS Fabric Expansion Joins can be found in a wide range of industries: ⋅ Oil & Gas, Petrochemical Industry ⋅ Marine

Required torque and determination of thickness for the counter

equired torque and determination of thickness for the counter

Important note

All the technical data contained in this catalogue is based on many

years of experience and tests. However, the diversity of possible

situations makes them serve as guide values only. For your specific

requirements, please do not hesitate to cont

equired torque and determination of thickness for the counter-flanges

All the technical data contained in this catalogue is based on many

years of experience and tests. However, the diversity of possible

situations makes them serve as guide values only. For your specific

requirements, please do not hesitate to contact our engineering team