12
2168-6777 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information. This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2020.3037886, IEEE Journal of Emerging and Selected Topics in Power Electronics Special Issue on Electric Machine Drives and Converters for Automotive Applications Common-mode Voltage Reduction in VSI-fed Motor Drives with An Integrated Active Zero-state Switch Zhe Zhang, Student Member, IEEE, Ali M. Bazzi, Senior Member, IEEE Abstract- Common-mode voltage produced by voltage source inverters (VSI) is of great concern in motor drive systems. Significant amount of conducted common-mode/bearing current will be induced and will interfere with system operation. As an alternative to inserting bulky passive filters to combat the adverse effect by common-mode voltage, this paper proposes a new topology of integrated active zero-state switch (IAZS). Minor adjustment to the standard space vector pulse-width modulation (SVPWM) is proposed to facilitate the use of IAZS, which enables common-mode voltage reduction in VSI-fed motor drives. Simulation and experimental results on a commercial VSI are presented as proof of concept to validate the effectiveness of proposed design in common-mode voltage reduction. Index Terms- Voltage source inverter (VSI), motor drive, space vector pulse-width modulation (SVPWM), common-mode voltage (CMV) reduction. I. INTRODUCTION Adjustable speed drives (ASDs), also known as variable frequency drives (VFDs), have become popular in industrial, commercial and residential applications. They have been on the market for decades and have a wide range of applications ranging from motor-driven pumps, fans and compressors to highly sophisticated electrified transportation systems. As shown in Fig. 1, a typical motor drive system consists of power conversion unit, power cables and a motor [1], in addition to controllers and all necessary sensors (not shown in the figure). Front-end DC-link Inverter 3-ph cables Motor Ground Source Power Conversion Unit Fig. 1. Schematic of motor drive system. Various inverter topologies have evolved with the availability of power semiconductors for motor drives. Among those inverter topologies, the two most general types of drives are voltage source inverter (VSI) and current source inverter (CSI) shown in Fig. 2 and Fig. 3, respectively. VSIs adopt a capacitor bank as DC link for voltage ripple regulation and is often employed in low voltage (LV) drives, whereas CSIs utilize inductors for current ripple regulation and are usually employed in medium/high voltage (MV/HV) drives. In addition, VSIs have proven to be more efficient, have faster dynamic response, and capable of running motors without de- rating [2], which is a superior candidate for transportation applications. A B S 1 S 2 S 3 S 4 S 5 S 6 C V dc /2 V dc /2 Fig. 2. Schematic of three-phase two-level voltage source inverter. A B S 1 S 2 S 3 S 4 S 5 S 6 C V dc L dc /2 L dc /2 Fig. 3. Schematic of three-phase two-level current source inverter. Pulse width modulation (PWM) is a well-established technique for VSI-fed motor drives. Common mode voltage (CMV), an inherent product of employing PWM, is of primary concern in motor drive applications. Before discussing CMV reduction in a VSI-fed motor drive, it is important to understand the definition of CMV. For a three-phase system, CMV (Vcm) is defined as the average voltage of three AC output ports: cm A B C ( )/3 V V V V = + + (1) where VA, VB, VC are phase voltages out of a VSI. Ideally, three-phase balanced sinusoidal signals could sum up and result in zero CMV. However, this is not the case with PWM signals because they instantaneously sum up to non-zero while the drive is active. The presence of CMV causes various problems such as overvoltage stress on winding insulation, induced electromagnetic interference (EMI), and increased common-mode currents (CMC) and shaft currents that travel Authorized licensed use limited to: UNIVERSITY OF CONNECTICUT. Downloaded on April 26,2021 at 11:17:40 UTC from IEEE Xplore. Restrictions apply.

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2168-6777 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2020.3037886, IEEE Journalof Emerging and Selected Topics in Power Electronics

Special Issue on Electric Machine Drives and Converters for Automotive Applications

Common-mode Voltage Reduction in VSI-fed Motor

Drives with An Integrated Active Zero-state Switch

Zhe Zhang, Student Member, IEEE, Ali M. Bazzi, Senior Member, IEEE

Abstract- Common-mode voltage produced by voltage source

inverters (VSI) is of great concern in motor drive systems.

Significant amount of conducted common-mode/bearing current

will be induced and will interfere with system operation. As an

alternative to inserting bulky passive filters to combat the

adverse effect by common-mode voltage, this paper proposes a

new topology of integrated active zero-state switch (IAZS). Minor

adjustment to the standard space vector pulse-width modulation

(SVPWM) is proposed to facilitate the use of IAZS, which

enables common-mode voltage reduction in VSI-fed motor

drives. Simulation and experimental results on a commercial VSI

are presented as proof of concept to validate the effectiveness of

proposed design in common-mode voltage reduction.

Index Terms- Voltage source inverter (VSI), motor drive, space

vector pulse-width modulation (SVPWM), common-mode voltage

(CMV) reduction.

I. INTRODUCTION

Adjustable speed drives (ASDs), also known as variable

frequency drives (VFDs), have become popular in industrial,

commercial and residential applications. They have been on

the market for decades and have a wide range of applications

ranging from motor-driven pumps, fans and compressors to

highly sophisticated electrified transportation systems. As

shown in Fig. 1, a typical motor drive system consists of

power conversion unit, power cables and a motor [1], in

addition to controllers and all necessary sensors (not shown in

the figure).

Front-end DC-link Inverter

3-ph cables Motor

Ground

Source

Power Conversion Unit

Fig. 1. Schematic of motor drive system.

Various inverter topologies have evolved with the

availability of power semiconductors for motor drives. Among

those inverter topologies, the two most general types of drives

are voltage source inverter (VSI) and current source inverter

(CSI) shown in Fig. 2 and Fig. 3, respectively. VSIs adopt a

capacitor bank as DC link for voltage ripple regulation and is

often employed in low voltage (LV) drives, whereas CSIs

utilize inductors for current ripple regulation and are usually

employed in medium/high voltage (MV/HV) drives. In

addition, VSIs have proven to be more efficient, have faster

dynamic response, and capable of running motors without de-

rating [2], which is a superior candidate for transportation

applications.

AB

S1

S2

S3

S4

S5

S6

C

Vdc/2

Vdc/2

Fig. 2. Schematic of three-phase two-level voltage source inverter.

AB

S1

S2

S3

S4

S5

S6

CVdc

Ldc/2

Ldc/2

Fig. 3. Schematic of three-phase two-level current source inverter.

Pulse width modulation (PWM) is a well-established

technique for VSI-fed motor drives. Common mode voltage

(CMV), an inherent product of employing PWM, is of primary

concern in motor drive applications. Before discussing CMV

reduction in a VSI-fed motor drive, it is important to

understand the definition of CMV. For a three-phase system,

CMV (Vcm) is defined as the average voltage of three AC

output ports:

cm A B C( ) / 3V V V V= + + (1)

where VA, VB, VC are phase voltages out of a VSI. Ideally,

three-phase balanced sinusoidal signals could sum up and

result in zero CMV. However, this is not the case with PWM

signals because they instantaneously sum up to non-zero while

the drive is active. The presence of CMV causes various

problems such as overvoltage stress on winding insulation,

induced electromagnetic interference (EMI), and increased

common-mode currents (CMC) and shaft currents that travel

Authorized licensed use limited to: UNIVERSITY OF CONNECTICUT. Downloaded on April 26,2021 at 11:17:40 UTC from IEEE Xplore. Restrictions apply.

2168-6777 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2020.3037886, IEEE Journalof Emerging and Selected Topics in Power Electronics

Special Issue on Electric Machine Drives and Converters for Automotive Applications

through parasitic capacitances. Shaft currents are extremely

detrimental as they tend to deteriorate motor bearings and

adversely affect the lifetime and reliability of the whole drive

system. Even though the parasitic capacitances within cables

and inside the motor are very small, fast rising pulses

produced by an inverter’s switching actions contain

frequencies so high that even small capacitances provide a low

impedance path for current to flow. Recent development of

wide bandgap (WBG) devices such as gallium nitride (GaN)

MOSFETs and silicon carbide (SiC) MOSFETs and IGBTs

have tremendously increased the switching frequency from

tens of kHz up to several MHz. The increase in switching

frequency would exacerbate the CMV impact on cables and

motor, generating considerable CMC within the drive.

INVERTERCABLE MOTOR

CABLE

CONDUCTORSHIELD

ROTOR

STATOR

FRAME

BEARING

SHAFT

GROUND

Fig. 4. Locations of parasitic capacitances in a VSI-fed motor drive.

Vcm

Cinv

Lc

Cc

Ls

Cs

Lr

Bearings

Mutual inductance

coupling

Stator Rotor

INVERTER CABLE MOTOR

Fig. 5. Simplified common-mode equivalent circuit for a VSI-fed motor

drive.

Fig. 4 illustrates the locations of parasitic capacitances

present in a motor drive system. The arrows in red highlight

some of the paths for CMC and shaft currents. A simplified

equivalent circuit for VSI-fed motor drive system is developed

and shown in Fig. 5. The inverter acts as a CMV source, the

resultant CMC flowing in the stator acts as a primary and

induces circulating current on the rotor side. Using the

simplified model, means can be taken to combat CMV and

resultant CMC either along the propagation path or at the

source.

Some attempts to reduce CMV/CMC have been proposed

through different filter designs, either passive [3]-[5] or active

[6]-[9]. Passive filters make use of inductors and capacitors to

attenuate the high-frequency components in voltage or current.

They are generally bulky and sometimes require multi-stage

filtering to meet certain EMI specifications. Active filters, on

the other hand, utilize controllable devices to produce an

inverted cancelling current or voltage, but are more complex

than passive solutions. An interesting concept of impedance

balancing which originates from Wheatstone bridge is

proposed in [10] and [11] to reduce CMV in VSI-fed motor

drive. It is impossible to achieve perfect impedance balancing

as parasitic inductance and capacitance in the system are

frequency dependent and difficult to measure accurately. All

these approaches mentioned above are solutions targeted for

mitigation along propagation path.

Instead of inserting filters to reduce CMV/CMC along the

propagation path, extensive research has been performed to

achieve CMV/CMC-reducing PWM technique [12]-[18]

because it could inherently generate less CMV/CMC at the

source. Among those techniques, near-state PWM (NSPWM)

and active zero state PWM (AZSPWM) are proposed to avoid

the usage of zero-state voltage vectors. As described in [12],

AZSPWM chooses two switching states that are 180˚ apart to

synthesize an equivalent zero voltage vector. Alternatively,

NSPWM chooses three of the active switching states to

synthesize the referenced voltage output [13]. While these two

PWM techniques can reduce CMV, they have limitations.

AZSPWM increases output current THD and NSPWM suffers

from issue of voltage linearity when low modulation index is

desired. A hybrid SVPWM synthesis is proposed in [14] to

lower the frequency and amplitude of CMV by dividing each

sector in the space vector hexagon into three segments based

on modulation index and the angle of the reference voltage

vector. In each segment, the voltage vectors that produce

minimal CMV will be chosen to synthesize the reference

voltage vector. All these PWM-sequence-rearrange methods

can yield reduced CMV by avoiding the use of zero-state

voltage vectors. However, larger current ripple is inevitable

due to the absence of zero state voltage vectors. Random

modulations, which were first introduced in switched mode

DC-DC converters, have also been evaluated for motor drives

and proven to be effective in attenuating conducted emissions

[16]-[18]. In [32], a modulation method designed for the

suppression of zero-sequence current and the CMV control in

three-phase open-end winding permanent magnet synchronous

machine (OW-PMSM) is proposed. The proposed method can

eliminate the ripple in CMV with extra freedom of selection in

switching state. However, such method is limited to the

application in dual-inverter-fed motor with open-end winding

structure and falls short of application in single-inverter-fed

motor with conventional winding structure. Apart from

improved PWM techniques to reduce CMV/CMC, inverter

topologies that can achieve reduced CMV/CMC are also well

worth research attention.

This paper proposes a novel topology of integrated active

zero-state switch (IAZS) for CMV reduction in three-phase

VSIs. With the introduction of proposed IAZS, a new zero

state voltage vector that ensures zero CMV can be achieved.

Therefore, the standard SVPWM can still be employed

without concern of generating largest CMV. The proposed

IAZS also comes in a compact design and features as a

convenient add-on component to the standard hex-bridge

IGBT module, offering a non-invasive solution compared to

other improved inverter topologies. The rest of the paper is

organized as follows. Section II performs a state-of-the-art

review on improved inverter topologies for CMV reduction. In

Section III, the evolution of proposed IAZS and its working

principle to reduce CMV will be revealed and discussed in

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2168-6777 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2020.3037886, IEEE Journalof Emerging and Selected Topics in Power Electronics

Special Issue on Electric Machine Drives and Converters for Automotive Applications

detail. Simulation and experimental results are presented in

Section IV. Section V concludes the paper.

II. REVIEW OF IMPROVED INVERTER TOPOLOGIES IN

MOTOR DRIVES FOR CMV REDUCTION

Several novel inverter topologies have been proposed for

CMV reduction and cancellation [19]-[24]. A fourth-leg

inverter shown in Fig. 6 is presented to counteract “circuit

asymmetry” in a conventional two-level VSI [20]. Such

configuration enables half of the inverter legs tied to positive

DC rail and the other half tied to the negative DC rail at all

time. However, the modulation index must be limited below

0.66 to avoid the zero state when sinusoidal PWM (SPWM) is

used to control the fourth-leg inverter. Zero state is a condition

where all upper/lower switches are closed, and the DC bus is

not making contribution to the load. The limited modulation

index largely undermines DC bus utilization.

Vdc/2

Vdc/2

Motor

S1 S2 S3

S4 S5 S6

S7

S8

L1

L2

L3

C

L4

A

B

C

Fig. 6. Fourth-leg inverter with additional fourth branch LC filter presented in

[20].

Di et al. propose a balanced inverter topology for cancelling

CMV in motor drives [21]. The proposed topology, shown in

Fig. 7, splits one of the switches each leg in a conventional

two-level inverter into two switches, and creates two

complementary sets of balanced three-phase outputs. In

addition, the stator windings of the driven motor also need to

be equally split into two symmetrical sets to take advantage of

the complementary outputs from the balanced inverter. S1 and

S*1 are switched on/off simultaneously. The same operating

principle applies to S3/S*3 and S5/S*

5. This configuration, in

concept, could eliminate CMC in the motor drive. However, it

takes a significant amount of effort to achieve two sets of

equally split stator windings, which is not very practical in

transportation applications.

Vdc/2

Vdc/2

S1

S2

S*

1

S3 S5

S4 S6

S*

3 S*

5

n

n'

a

b c

a'

b' c'

Fig. 7. Balanced inverter with equally split stator windings presented in [21].

Casey et al. propose the addition of two switches placed in

series on the DC rails [22]. The two additional switches Sx

and Sy, as shown in Fig. 8, are supposed to reduce CMV

during zero states by “floating” the inverter from the DC

source. A more practical design is to add antiparallel Zener

diodes, Dx and Dy, in parallel with the extra switches. By

choosing appropriate breakdown voltage of the Zener diodes,

less or zero CMV variation can be expected at zero states. A

major concern with the proposed solution is that the efficiency

of the whole drive might be impaired since the two extra

switches have to remain on and carry full current all the time

except at zero states.

A

B

S1

S2

S3

S4

S5

S6

C

Vdc/2

Vdc/2

Dx

Sx

Sy

Dy

Motor

Fig. 8. Inverter topology with extra switches between inverter legs and DC

source presented in [22].

Another Improved H8 topology for CMV reduction is

proposed in [23]. The improved H8 topology shown in Fig. 9

shares some similarity with the one proposed in [22] except

that extra capacitors are placed in parallel with each switch.

The CMV at zero states can be controllable by selecting the

values of additional capacitors. Therefore, zero CMV variation

can be expected with the proposed topology. However, the

CMV reduction, to a great extent, depends on the additional

capacitors whose capacitance is precarious and sensitive to

switching frequency. It might also bring along reliability

issues to the whole drive as the additional capacitors degrade

over time.

Motor

A

B

C

S3

S4

S5

S6

S1

S2

Vdc

S7

S8

C8

C7

C1 C3 C5

C2 C4 C6

Fig. 9. Topology of H8 converter presented in [23].

All the aforementioned topologies have weaknesses in

transportation applications, especially automotive, although

they do have the capabilities to reduce CMV. The principal

motivation of this paper is to develop a simple, effective, and

reliable solution to CMV reduction in a VSI-fed motor drive.

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2168-6777 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2020.3037886, IEEE Journalof Emerging and Selected Topics in Power Electronics

Special Issue on Electric Machine Drives and Converters for Automotive Applications

The development of proposed topology is explained in the

following section.

III. DESIGN OF PROPOSED TOPOLOGY FOR CMV

REDUCTION IN A VSI-FED MOTOR DRIVE

As stated in the previous section, the DC bus does not

contribute to the load at zero state where all upper/lower

switches are closed in a conventional two-level VSI. Zero

states are desirable and necessary for synthesis of referenced

voltage. The avoidance of synthesizing referenced voltage

with zero states would result in distorted current output [25].

For ease of analysis, the mid-point of the DC bus is referenced

as ground. The main scope of this paper is to develop a new

topology that preserves the use of zero states in referenced

voltage synthesis without generating considerable CMV [26].

A. Evolution of the Proposed Active Zero-state Switch

Cstray

A

B

Ground

S1

S2

S3

S4

S5

S6

C

Icm

Cstray

Cstray

Cstray

Cstray

Cstray

Motor

Fig. 10. Conventional VSI-fed motor drive with major parasitic couplings.

Fig. 10 shows a simplified schematic of a conventional

VSI-fed motor drive considering major parasitic couplings.

The capacitive couplings to ground Cstray, exposed to the

fluctuation of CMV, contribute to CMC. Instead of having all

three output terminals tied to DC rails at zero states, it’s

preferable to redirect them to the reference ground using

additional switches. These switches must be capable of bi-

directional conduction as a motor freewheels its currents

during a zero state. All six switches S1-S6 are still responsible

for delivering power to the load during non-zero states. Such

control scheme essentially enables zero CMV during zero

state.

A

B

Ground

S1

S2

S3

S4

S5

S6

C

Icm

Cstray

Vdc/2

Vdc/2

Cstray

Cstray

Cstray

Cstray

S7

S8

S9

Motor

Fig. 11. VSI-fed motor drive with three additional bi-directional switches.

Fig. 11 illustrates the schematic of VSI-fed motor drive

incorporating three additional bi-directional switches S7-S9.

The construction of bi-directional switch is highlighted that

two discrete IGBTs are formed as common-gate-common-

emitter configuration. It is required that all three bi-directional

switches switch on/off simultaneously. Note that all the six

main switches S1-S6 must remain off when the bi-directional

switches conduct. Although having the additional bi-

directional switches seem to be a good solution to CMV

reduction, it is impractical and not economical since six

IGBTs in total are needed to realize zero CMV. In addition,

three separate isolated gate driving circuits are needed for

controlling the additional bi-directional switches.

To come up with a more economically attractive solution,

an alternative and optimized topology with reduced number of

semiconductors is proposed as shown in Fig. 12. The total

number of devices drops down to four and all four IGBTs are

lined up in common-gate-common-emitter configuration. Such

proposed design allows for only one gate driving circuit to

switch all four devices and breeds a compact switch topology.

Therefore, an integrated active zero-state switch (IAZS) with

four devices operated as one is achieved for CMV reduction in

VSI-fed motor drive.

A

B

Ground

S1

S2

S3

S4

S5

S6

C

Icm

Cstray

Cstray

Cstray

Cstray

Cstray

Cstray

Motorge

c1

c2

c3c4

S7

Vdc/2

Vdc/2 IAZS

Fig. 12. VSI-fed motor drive with integrated active zero-state switch (IAZS).

Three distinct features render the proposed IAZS a more

compact solution compared to those topologies shown in Fig.

6 and Fig. 8: a. The proposed IAZS does not interfere with the

integrity of DC bus bar in a hex-bridge inverter, which can

save the volume and cost on DC bus bar manufacturing; b. No

extra components (inductors/capacitors/Zener diodes) are

required for the proposed IAZS; c. The proposed structure

comes as single switch in effect, which requires only one

control signal as well as one gate drive circuit provided that

sufficient sourcing/sinking current can be delivered.

The introduction of proposed IAZS to the conventional VSI

does not increase complexity in terms of topological

modification and yields an add-on non-invasive solution to

CMV reduction. More importantly, the proposed design does

not interfere with utilization of any existing PWM technique,

which will be revealed afterwards.

B. SVPWM and CMV Synthesis without/with Proposed IAZS

SVPWM has been established as the prevalent technique in

motor drive due to its superior characteristic. For the

conventional two-level VSI, the space vector representation of

output voltage Vo can be expressed by:

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2168-6777 (c) 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2020.3037886, IEEE Journalof Emerging and Selected Topics in Power Electronics

Special Issue on Electric Machine Drives and Converters for Automotive Applications

2 2

3 3o A B C

2( )

3

j j

V V V e V e −

= + + (2)

There are eight feasible switching states and TABLE I has

summarized the corresponding inverter output and CMV at

each state. The eight possible space voltage vectors span a

hexagonal area and they form six equal sectors as shown in

Fig. 13. To synthesize any desired output voltage Vref at each

sampling period Ts, the principle of volt-seconds equality

should be applied. For instance, Vref locates in sector VI as

shown in Fig. 13. Consequently, eq. (3) and (4) hold:

ref 5 5 4 4 0 0 7 7+sV T V T V T V T V T= + + (3)

5 4 0 7+sT T T T T= + + (4)

where T5 and T4 are dwell times for two adjacent space vectors

V5 and V4, respectively, and T0 and T7 are dwell times for zero

vectors V0 and V7, respectively. The resultant CMV waveform

in one sampling period is shown in Fig. 14. Note that the

utilization of zero vectors will cause the CMV of highest

magnitude, which corresponds to operating the inverter at zero

states.

V0 (000)V7 (111) V4(100)

V6 (110)V2 (010)

V3 (011)

V1 (001) V5 (101)

I

II

III

IV

V

VI

VrefθVI

Fig. 13. Eight space voltage vectors in the complex plane for a two-level VSI.

S1

S3

S5

Vcm

-Vdc / 2-Vdc / 6

Vdc / 6Vdc / 2

Ts

T0/2 T7 T0/2T5/2T4/2 T5/2 T4/2

Fig. 14. Modulation sequence for Vref and resultant CMV in one sampling

period.

TABLE I

FEASIBLE VOLTAGE VECTORS AND CORRESPONDING CMV

Voltage

vector VA VB VC Vo Vcm

V0 -Vdc/2 -Vdc/2 -Vdc/2 0 -Vdc/2

V4 Vdc/2 -Vdc/2 -Vdc/2 (2/3)Vdc -Vdc/6

V6 Vdc/2 Vdc/2 -Vdc/2 (2/3)Vdcej(π/3) Vdc/6

V2 -Vdc/2 Vdc/2 -Vdc/2 (2/3)Vdcej(2π/3) -Vdc/6

V3 -Vdc/2 Vdc/2 Vdc/2 -(2/3)Vdc Vdc/6

V1 -Vdc/2 -Vdc/2 Vdc/2 (2/3)Vdcej(4π/3) -Vdc/6

V5 Vdc/2 -Vdc/2 Vdc/2 (2/3)Vdcej(5π/3) Vdc/6

V7 Vdc/2 Vdc/2 Vdc/2 0 Vdc/2

With the introduction of the proposed IAZS, minor

adjustment to original SVPWM scheme must be made to

achieve reduced CMV:

1) The use of voltage vector V0 (0000) and V7 (0111) to

synthesize output voltage Vref should be completely inhibited

if the operation of IAZS is enabled.

2) A new zero voltage vector V8 (1xxx), originated from the

introduction of proposed IAZS, should be chosen instead for

referenced voltage synthesis. “x” represents the state in which

both upper/lower switches are inactive in a phase-leg of the

IGBT module.

3) The hexagonal area spanned by the eight original voltage

vectors and new zero voltage vector remains the same, as

shown in Fig. 15. Similarly, for Vref residing in sector VI, the

following eq. (5) and (6) hold:

ref 5 5 4 4 8 8sV T V T V T V T= + + (5)

5 4 8sT T T T= + + (6)

where T8 is the dwell time for new zero voltage vector V8

when the proposed IAZS is in use. By equating the real and

imaginary part in eq. (5), the dwell times can be solved for as:

4 3( / )sinref dc VI sT V V T= (7)

5 ( 3 / 2)( / ) ( 3 cos sin )ref dc s VI VIT V V T = − (8)

where Vdc is the DC bus voltage, and θVI is the angle of the

referenced voltage residing in sector VI. The resultant CMV

waveform in one sampling period is shown in Fig. 16. TABLE

II has summarized the inverter output and CMV at each state

for conventional two-level VSI equipped with proposed IAZS.

As can been seen from the above analysis, the CMV

performance is greatly improved and approximately 67%

reduction in CMV (one third of the DC bus voltage) can be

achieved in terms of peak amplitude.

V0 (0000)

V7 (0111) V4(0100)

V6 (0110)V2 (0010)

V3 (0011)

V1 (0001) V5 (0101)

I

II

III

IV

V

VI

Vref

V8 (1xxx)

θVI

Fig. 15. Nine space vectors in the complex plane for a two-level VSI with

IAZS.

Ts

T5/2T4/2 T5/2 T4/2T8/2T8/4 T8/4

Vcm

-Vdc / 60

Vdc / 6

S1

S3

S5

S7

Fig. 16. Modulation sequence for Vref and resultant CMV in one sampling

period with IAZS.

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Special Issue on Electric Machine Drives and Converters for Automotive Applications

TABLE II FEASIBLE VOLTAGE VECTORS AND CORRESPONDING CMV WITH

PROPOSED IAZS

Voltage

vector VA VB VC Vo Vcm

V0 -Vdc/2 -Vdc/2 -Vdc/2 0 -Vdc/2 V4 Vdc/2 -Vdc/2 -Vdc/2 (2/3)Vdc -Vdc/6

V6 Vdc/2 Vdc/2 -Vdc/2 (2/3)Vdcej(π/3) Vdc/6

V2 -Vdc/2 Vdc/2 -Vdc/2 (2/3)Vdcej(2π/3) -Vdc/6

V3 -Vdc/2 Vdc/2 Vdc/2 -(2/3)Vdc Vdc/6

V1 -Vdc/2 -Vdc/2 Vdc/2 (2/3)Vdcej(4π/3) -Vdc/6

V5 Vdc/2 -Vdc/2 Vdc/2 (2/3)Vdcej(5π/3) Vdc/6

V7 Vdc/2 Vdc/2 Vdc/2 0 Vdc/2

V8 0 0 0 0 0

C. Deadtime Consideration of Switching Proposed IAZS

When switching the proposed IAZS, the deadtime should be

properly considered due to variance of switching

characteristics between the integrated switch and hex-bridge

IGBT power module pack. The proposed IAZS consists of

four same discrete devices that assume similar switching

characteristics, while the IGBT power module pack that

constitutes conventional VSI has different characteristics as a

whole. A potential shoot-through would occur if no

appropriate deadtime for switching the proposed IAZS is

considered. An example of potential shoot-through path is

shown in Fig. 17 where S7 is scheduled to close after S1 opens.

The IGBT module assumes slower fall time than the integrated

switch’s rise time. There will be a potential state where both

S1 and S7 are conducting if no deadtime for switching the

proposed IAZS is imposed.

Potential shoot-through

path

AB

S1

S2

S3

S4

S5

S6

C

Vdc/2

Vdc/2IAZS

Hex-bridge IGBT module

S7

Fig. 17. Potential shoot-through path in VSI with IAZS

The following equation provides calculation of control

deadtime for the proposed IAZS [25]:

D_off _ max_ pack D_on _ min_ IAZS

PDD_max_pack PDD_min_IAZS

[( )

( )] 1.2

deadT T T

T T

= −

+ − (9)

where TD_off_max_pack is the maximum turn off delay time of the

IGBT power module pack, TD_on_min_pack is the minimum turn

on delay time of proposed IAZS, TPDD_max_pack is the maximum

propagation delay of driver for the IGBT power module pack,

and TPDD_min_IAZS is the minimum propagation delay of driver

for the proposed IAZS. Eq. (9) also includes safety margin of

1.2 to be multiplied. All the information about delay time is

readily accessible in devices’ datasheet.

S1

S2

Vdc/2

Vdc/2

S7 iA<0

iA>0

A

(a)

iA>0

iA<0

Ts

Tdead

S7 (Ideal)

S7 (Real)

VA (Ideal)

VA (Real)

VA (Real)Increment

Decrement

(b)

Fig. 18. Illustration of effect of deadtime to enable S7 on the output

voltage in phase A: (a) Basic configuration of phase A during deadtime;

(b) Gating signals and output voltages.

A simplified analysis regarding the effect of deadtime for

switching the IAZS on the resultant reference voltage is given

in Fig. 18. Take phase A as an example, where the phase

current can assume two polarities during deadtime before S7

fully closes. For iA<0, the phase current would flow in the

paralleled diode of upper switch during deadtime. The output

voltage in phase A creates an increment of Vdc/2 amid such

interval. Similar situation holds for iA>0 where a decrement of

-Vdc/2 is incurred during the deadtime period.

From Fig. 18 (b), the average distorted voltage for phase A

according to the polarity of phase current within one sampling

period can be represented as:

7, 0

2

deadS dc A

s

TV V i

T = (10)

7- , 0

2

deadS dc A

s

TV V i

T = (11)

where Ts and Tdead are the sampling period and deadtime

included for the proposed IAZS. For other phases, one can

follow the exact analysis process to evaluate the effect of

deadtime on the resultant output voltage.

D. Control Scheme of VSI-fed Motor Drive with Proposed

IAZS

Fig. 19 illustrates the overall control block diagram of VSI-

fed motor drive with proposed IAZS. Scalar control method-

volts per frequency (V/f) is applied to control the motor. The

V/f controller generates voltage commands based on pre-

defined V/f profile [28], [29]. The SVPWM modulator accepts

voltage commands and enabling signal sigcmv_reduction for

proposed IAZS to generate corresponding switching signals.

TABLE III summarizes the working principle of PWM

sequence generator. TABLE III

SVPWM VOLTAGE VECTOR SEQUENCE WITH PROPOSED IAZS IN

ONE SAMPLING PERIOD

0 (IAZS disabled) 1 (IAZS enabled)

I V0, V4, V6, V7, V6, V4, V0 V8, V4, V6, V8, V6, V4, V8 II V0, V2, V6, V7, V6, V2, V0 V8, V2, V6, V8, V6, V2, V8

III V0, V2, V3, V7, V3, V2, V0 V8, V2, V3, V8, V3, V2, V8 IV V0, V1, V3, V7, V3, V1, V0 V8, V1, V3, V8, V3, V1, V8

V V0, V1, V5, V7, V5, V1, V0 V8, V1, V5, V8, V5, V1, V8

VI V0, V4, V5, V7, V5, V4, V0 V8, V4, V5, V8, V5, V4, V8

Sector

sigcmv_reduction

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Special Issue on Electric Machine Drives and Converters for Automotive Applications

V/f controller

SVPWM

Calculator

Timer counter

PWM sequence

generator

Ts Tcount

Sector

T1

T2

θe

v*

ds

v*

qs 0

fe*

S1~S7

DC

supply

IAZS

Inverter

IM

S7S1

S2

S3

S4

S5

S6

sigcmv_reduction

TABLE III

I

II

III

IVV

VI

SVPWM Modulator

T3

Fig. 19. Block diagram of VSI-fed motor drive with proposed IAZS.

IV. SIMULATIONS AND EXPERIMENTS

Both simulations and experiments are conducted to verify

the effectiveness of the proposed IAZS for CMV reduction in

a three-phase VSI. V/f controller is adopted to generate

desired voltage commands that quantifies different modulation

index (MI).

A. MATLAB/Simulink Model

TABLE IV

PARAMETERS USED IN SIMULATION MODEL

Name Value Unit

DC bus Vdc 150 V

Switching frequency fs 10 kHz

V/f ratio 2.213 Wb

Resistor 100 Ω

Inductor 0.2 mH

Simulation timestep Tstep 5E-7 s

A model of the proposed IAZS is built and simulated in

MATLAB/Simulink to evaluate its full potential in CMV

reduction. A hex-bridge inverter block feeding a three-phase

R-L (resistive-inductive) load is also included in the model.

TABLE IV summarizes parameters of the simulation model.

Fig. 20 shows the CMV and its spectrum under SVPWM

when the proposed IAZS is disenabled. The amplitude of the

CMV is as high as Vdc/2 due to the use of zero state voltage

vectors. The fundamental component in CMV resides at the

switching frequency fs. Fig. 21 shows the comparative result

of the CMV and its spectrum under SVPWM when the

proposed IAZS is enabled. Significant reduction of

fundamental component in CMV is observed.

Multiple simulations have been run to cover different MI.

Fig. 22 gives a clear representation of the behavior of

fundamental component in CMV versus MI within the linear

modulation region. When the proposed IAZS is disenabled,

the fundamental component in CMV increases as MI

decreases because a great portion of the output voltage is

synthesized with zero state voltage vectors. When the

proposed IAZS is enabled, those zero state vectors causing

largest CMV are no longer in use for voltage synthesis. The

new zero state voltage vector yielding zero CMV is

contributing to voltage synthesis instead.

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90

0.2

0.4

0.6

0.8

1

1.2

1.4

SVPWM

SVPWM w. IAZS

MI

|Vcm

v0|/(V

dc/

2)

Fig. 22. Illustration of fundamental component in CMV versus MI.

B. Test Platform and Prototype of Proposed IAZS

Oscilloscope

Inverter

Basys3 Artix-7

FPGA board

Power supply for

gate drive circuits

DC bus

(a)

Proposed active zero-

state switch (AZS)

Gate drive circuit for AZS

Inverter output connectors

Y-connected power resistors for

CMV measurement

(b)

Fig. 23. Experiment setup: (a) Voltage source inverter and control

platform; (b) Proposed IAZS and its gate drive circuit.

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Special Issue on Electric Machine Drives and Converters for Automotive Applications

An IGBT based power assembly-POW-R-PAKTM, shown in

Fig. 23 (a), is used as the three-phase voltage source inverter.

It includes a low inductance laminated bus structure, optically

isolated gate drive interfaces, and a DC-link capacitor bank. A

DIGILENT Bays3TM Artix-7 FPGA board is used as the

control platform to provide PWM signals. Algorithms of both

standard SVPWM and reduced-CMV SVPWM with proposed

IAZS are implemented and programmed with the FPGA

board. Fig. 23 (b) shows a prototype of proposed IAZS built

on a vector board. Four discrete IGBTs of the same ratings,

manufactured by STMicroelectronics, are put together to make

a common-gate-common-emitter configured IAZS. Three 1kΩ

Y-connected power resistors are tied to inverter’ output

terminals for CMV measurement.

C. Experiment with R-L Load

Three-phase R-L (resistive-inductive) load is fed to evaluate

the potential of proposed IAZS. TABLE V summarizes all

parameters of the test setup. Three different fundamental

frequencies 60/40/20 Hz that quantify high/moderate/low

modulation index are tested with/without proposed IAZS. The

experimental waveforms before/after enabling the proposed

IAZS are shown in Fig. 24 and Fig. 25, respectively. The

behavior of CMV is exactly following the analysis presented

in Section III. The peak amplitude of CMV reaches half of DC

bus when zero sate voltage vector comes into play when the

proposed IAZS is disabled. When the proposed IAZS kicks in,

the peak amplitude of CMV reduces to one sixth of DC bus as

expected.

TABLE V

PARAMETERS OF THE TEST SETUP

DC bus 150 V

IGBT-module for power assembly CM75DU-12F

IGBT for proposed IAZS STGWA19NC60HD

BasysTM 3 Artix-7 FPGA Board XC7A35T-1CPG236C

Power resistors 100 Ω x 3

Three-phase reactor 3Φ, 0.2 mH

Switching frequency 10 kHz

0.1 0.1002 0.1004 0.1006 0.1008Time (s)

-100

-50

0

50

100V

cm (

V)

0 1 2 3 4 5 6 7 8 9 10Frequency (Hz)

0

10

20

30

40

50

60

70

80

90

100

104

|Vcm

| (V

)

(a)

Vcm

(V

)

-1000.1 0.1002 0.1004 0.1006 0.1008

Time (s)

-50

0

50

100

|Vcm

| (V

)

0 1 2 3 4 5 6 7 8 9 10Frequency (Hz) 10

4

0

10

20

30

40

50

60

70

80

90

100

(b)

0.1 0.1002 0.1004 0.1006 0.1008Time (s)

-100

-50

0

50

100

Vcm

(V

)|V

cm

| (V

)

0 1 2 3 4 5 6 7 8 9 10Frequency (Hz) 10

4

0

10

20

30

40

50

60

70

80

90

100

(c)

Fig. 20. CMV waveform and its spectrum under SVPWM without IAZS: (a) MI=0.9 ( fe=60 Hz); (b) MI=0.6 ( fe=40 Hz); (c) MI=0.3 (fe=20 Hz).

0 1 2 3 4 5 6 7 8 9 10Frequency (Hz) 10

4

0

10

20

30

40

50

60

70

80

90

100

|Vcm

| (V

)

0.1 0.1002 0.1004 0.1006 0.1008Time (s)

-100

-50

0

50

100

Vcm

(V

)

(a)

0.1 0.1002 0.1004 0.1006 0.1008Time (s)

-100

-50

0

50

100

0 1 2 3 4 5 6 7 8 9 10Frequency (Hz) 10

4

0

10

20

30

40

50

60

70

80

90

100

Vcm

(V

)|V

cm| (V

)

(b)

0.1 0.1002 0.1004 0.1006 0.1008Time (s)

-100

-50

0

50

100

Vcm

(V

)|V

cm

| (V

)

0 1 2 3 4 5 6 7 8 9 10Frequency (Hz)

104

0

10

20

30

40

50

60

70

80

90

100

(c)

Fig. 21. CMV waveform and its spectrum under SVPWM with IAZS: (a) MI=0.9 ( fe=60 Hz); (b) MI=0.6 ( fe=40 Hz); (c) MI=0.3 (fe=20 Hz).

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Special Issue on Electric Machine Drives and Converters for Automotive Applications

Since the advantage of utilizing zero state voltage vector is

preserved by the proposed IAZS, the behavior of current

ripple with the proposed IAZS should remain relatively the

same compared to the case under standard SVPWM. Fig. 26

and Fig. 27 show phase current’s THD analysis results

Zoom-in

view

(a)

Zoom-in

view

(b)

Zoom-in

view

(c)

Fig. 24. Experimental waveforms without IAZS (Ch. 1: 40V/div, CMV; Ch. 2: 1A/div, phase current): (a) MI=0.9 ( fe=60 Hz); (b) MI=0.6 ( fe=40 Hz); (c)

MI=0.3 (fe=20 Hz).

Zoom-in

view

(a)

Zoom-in

view

(b)

Zoom-in

view

(c)

Fig. 25. Experimental waveforms with IAZS (Ch. 1: 40V/div, CMV; Ch. 2: 1A/div, phase current): (a) MI=0.9 ( fe=60 Hz); (b) MI=0.6 ( fe=40 Hz); (c)

MI=0.3 (fe=20 Hz).

Fundamental (60Hz) = 0.006129 , THD= 13.63%

0 1000 2000 3000 4000 5000 6000

Frequency (Hz)

0

1

2

3

4

5

6

710

-3

|IF

| (V

)

(a)

Fundamental (40Hz) = 0.003837 , THD= 17.29%

0 1000 2000 3000 4000 5000 6000

Frequency (Hz)

0

0.5

1

1.5

2

2.5

3

3.5

4

|IF

| (V

)

10-3

(b)

Fundamental (20Hz) = 0.001301 , THD= 17.81%

0 1000 2000 3000 4000 5000 6000

Frequency (Hz)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

110

-3

|IF

| (V

)

(c)

Fig. 26. Current THD results without IAZS: (a) MI=0.9; (b) MI=0.6; (c) MI=0.3.

Fundamental (60Hz) = 0.006524 , THD= 14.22%

0 1000 2000 3000 4000 5000 6000

Frequency (Hz)

0

1

2

3

4

5

6

710

-3

|IF

| (V

)

(a)

Fundamental (40Hz) = 0.003989 , THD= 17.47%

0 1000 2000 3000 4000 5000 6000

Frequency (Hz)

0

0.5

1

1.5

2

2.5

3

3.5

410

-3

|IF

| (V

)

(b)

Fundamental (20Hz) = 0.001548 , THD= 16.04%

0 1000 2000 3000 4000 5000 6000

Frequency (Hz)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

110

-3

|IF

| (V

)

(c)

Fig. 27. Current THD results with IAZS: (a) MI=0.9; (b) MI=0.6; (c) MI=0.3.

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Special Issue on Electric Machine Drives and Converters for Automotive Applications

before/after applying the proposed IAZS. The results validate

that the introduction of proposed IAZS can still achieve

comparable THD performance in phase current to the standard

SVPWM.

Common-mode behavior of induction machine is mostly

capacitive, and its CMC is directly proportional to the

frequency of CMV [30], [31]. The behavior of CMC can be

assessed by evaluating the spectrum of CMV accordingly. Fig.

28 shows the comparative results of CMV spectrum under

different modulation index. The measured spectrum

demonstrates that the proposed IAZS can consistently achieve

a maximum of 10 dB reduction in CMV generation.

103

104

105

106

0

20

40

60

80

100

120

140

160

CMV w/o IAZS

CMV w/ IAZS

Frequency (Hz)

|Vcm

| (d

V)

(a)

|Vcm

| (d

V)

103

104

105

106

0

20

40

60

80

100

120

140

160

Frequency (Hz)

CMV w/o IAZS

CMV w/ IAZS

(b)

103

104

105

0

20

40

60

80

100

120

140

160

Frequency (Hz)

|Vcm

| (d

V)

CMV w/o IAZS

CMV w/ IAZS

106

(c)

Fig. 28. Comparison of CMV spectrum: (a) MI=0.9; (b) MI=0.6; (c)

MI=0.3

D. Experiment with A 1.5-HP Induction Machine

The proposed IAZS is finally tested on a VSI-fed motor

drive. A 1.5-HP induction machine is run at its rated 60 Hz

under no load condition. CMV, phase current in the motor,

and motor speed are recorded. Fig. 29 shows the comparative

results of VSI-fed motor drive without/with proposed IAZS.

The addition of proposed IAZS does not interfere with

machine’s performance and significantly reduce CMV at the

same time. The experimental results indicate that the proposed

design can be an effective solution to CMV reduction in

automotive applications. The proposed IAZS, with its merit of

being an add-on component, can adapt to any existing VSI-fed

motor drive without compromising the drive’s performance.

(a)

(b)

Fig. 29. Test waveforms with 1.5-HP induction machine at 60 Hz (Ch. 1:

100V/div, CMV; Ch. 2: 1A/div, motor current; Ch .3: 1000RPM/div,

motor speed) (a) Without proposed IAZS; (b) With proposed IAZS.

E. Observation on Neutral Point Voltage Imbalance

IAZS enabled

IAZS

disabled

Fig. 30. Measured waveforms of voltage across upper/lower DC link

capacitors (Ch. 1: 20V/div, voltage across the upper capacitor; Ch. 2: 20V/div,

voltage across the lower capacitor).

The potential influence of proposed IAZS on neutral point

voltage is worth investigation if a split-DC bus is available

and the proposed IAZS is tied to its mid-point. The voltage

across upper/lower DC link capacitor is monitored

simultaneously before and after the proposed IAZS is enabled.

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Special Issue on Electric Machine Drives and Converters for Automotive Applications

The measured waveforms are shown in Fig. 30. As can be

seen, there approximately exists 3% of voltage imbalance in

the 150 V split-DC bus. However, such voltage imbalance

does not interfere with the operation of the proposed IAZS in

CMV reduction, as is demonstrated by aforementioned

experiments. Neutral point voltage imbalance with the

proposed IAZS can be tentatively resolved by applying

dynamic charge/discharge control over the DC link capacitors,

which would be further discussed in the future work.

V. CONCLUSIONS

Although improved modulation schemes that avoid

applying the zero-voltage vectors can achieve reduced CMV

to some extent, they, more or less, suffer from issues such as

increased output current THD, limited voltage linearity, and

computational complexity. This paper proposes a novel

topology of integrated active zero-state switch (IAZS) for

CMV reduction in VSI-fed motor drives. With the

introduction of proposed IAZS, a new zero state voltage

vector V8 (1xxx) that yield zero CMV is created. The proposed

IAZS facilitates the use of zero-state voltage vector in

standard SVPWM without generating the largest CMV. The

most appealing advantages of proposed IAZS are that it

features as a “plug and play” component that does not add to

the complexity of the whole system and the current THD is

not impacted at all with the proposed IAZS. Detailed analysis

is given in terms of IAZS’s working principles. Simulation

and experimental results are presented to validate the

effectiveness of proposed IAZS in reducing CMV for VSI-fed

motor drives.

ACKNOWLEDGMENT

This work was partially supported by National Science

Foundation under Award 1752297.

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