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TDG60 Line Boring is mainly used in processing inner hole, concentric holes with space and ending pipe. Because it with very lightweight and modular design, so it can be adapted to variety of the narrow space,high-altitude complex processing need. Compact and modular design Rotational drive unit and feed unit can be fixed anywhere of the boring bar to achieve processing in narrow space. Feed unit and rotational unit are only 8KG and 9.5KG, more portable, step less speed regulation range 0 to 0.5mm, easily achieve the forward and reverse exchange. Boring bar Adopting high-quality alloy structural steel, boring bar length has several options of 2000mm,2500mm,3000mm,3500mm. Customized length can be available. Drive Power Unit 3 types power of electric,servo and hydraulic, electric power has two options of 1800W and 2500W, torque of hydraulic power can reach to 918N.M, this machine is able of cutting a maximum depth of 10mm. Superior scalability Optional one smaller boring bar to achieve boring Ø35-600mm Two sizes of facing head to achieve facing processing range Ø80-650mm. Optional auto bore welder used with portable line boring. All parts have their own unique advantages and provide guarantee for steady and accurate operation for the whole system. Bar Diameter 60mm 30mm(option) Boring Dia 65-600mm 35-600mm(option) Boring Stroke 300 mm,600mm or 900mm Feed Rate 0-0.5mm/rev Drive Power Unit Electric ,Hydraulic ,Servo Facing Head 80-380mm,200-650mm Boring Diameter Depth of Cut Feed Rate RPM Ø300 10mm 0.25 45 Ø500 3mm 0.2 80 Material:Q345. Drive Power Unit:25HP Hydraulic system.

Compact and modular design Boring bar Drive Power Unit All …ko.dthportable.com/uploads/20189682/TDG60.pdf · 2018. 9. 6. · All bars are made of 42CrMo chrome-plated steel. Tooling

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Page 1: Compact and modular design Boring bar Drive Power Unit All …ko.dthportable.com/uploads/20189682/TDG60.pdf · 2018. 9. 6. · All bars are made of 42CrMo chrome-plated steel. Tooling

TDG60 Line Boring is mainly used in processing inner hole, concentric holes with space and ending pipe. Because it with very

lightweight and modular design, so it can be adapted to variety of the narrow space,high-altitude complex processing need.

Compact and modular design

Rotational drive unit and feed unit can be fixed anywhere of the boring bar to achieve processing in narrow space. Feed unit and

rotational unit are only 8KG and 9.5KG, more portable, step less speed regulation range 0 to 0.5mm, easily achieve the forward

and reverse exchange.

Boring bar

Adopting high-quality alloy structural steel, boring bar length has several options of 2000mm,2500mm,3000mm,3500mm.

Customized length can be available.

Drive Power Unit

3 types power of electric,servo and hydraulic, electric power has two options of 1800W and 2500W, torque of hydraulic power can

reach to 918N.M, this machine is able of cutting a maximum depth of 10mm.

Superior scalability

Optional one smaller boring bar to achieve boring Ø35-600mm

Two sizes of facing head to achieve facing processing range Ø80-650mm.

Optional auto bore welder used with portable line boring.

All parts have their own unique advantages and provide guarantee for steady and accurate operation for

the whole system.

Bar Diameter 60mm 30mm(option)

Boring Dia 65-600mm 35-600mm(option)

Boring Stroke 300 mm,600mm or 900mm

Feed Rate 0-0.5mm/rev

Drive Power Unit Electric ,Hydraulic ,Servo

Facing Head 80-380mm,200-650mm

Boring Diameter Depth of Cut Feed Rate RPM

Ø300 10mm 0.25 45

Ø500 3mm 0.2 80

Material:Q345. Drive Power Unit:25HP Hydraulic system.

Page 2: Compact and modular design Boring bar Drive Power Unit All …ko.dthportable.com/uploads/20189682/TDG60.pdf · 2018. 9. 6. · All bars are made of 42CrMo chrome-plated steel. Tooling

Select Configuration

Axial Feed Unit (104011)

Mechanical feed, feed rate:0-0.5mm/rev.

Can be mounts anywhere on the bar.

Weight: 8KG.

. Lead Screw

300mm Feed stock ( 104031)

600mm Feed stock( 104032)

900mm Feed stock( 104033 )

Limited Lock( 104040)

Rotation Unit

Gear Reduction Ratio:3:1(104021) )

Gear Reduction Ratio:6:1(104022) )

Weight: 9.5Kg.

Boring Bar

All bars are made of 42CrMo chrome-plated steel.

Tooling hole spaced every 200mm.

Bar Dia Bar Length Hole Size Code

60 2000 16 104063

60 2500 16 104064

60 3000 12 104065

60 3500 12 104066

30 1200 12 104061

30 1800 12 104062

Special boring bar length available on request.

Sleeve Set

Fit to Ø30mm bar

Axial Feed Unit Sleeve:1 Pc( 104151)

Rotation Unit Sleeve:1 Pc( 104152)

Bearing sleeves: 2 Pcs (104153)

Rapid Centering System

Magnet mounting, Max control range:600mm

2 pcs for centering boring bar (104070).

Adjusting sleeve: 60mm/30mm

Drive Power Motor

Boring bar

Lead Screw

Bore Heads Facing Head

Double Arm Mounting Kit

Axial Feed Unit

Bore Head(104050)

Fit to Ø60mm bar

16*16mm square cutter

Boring diameter: Ø120-165mm \ Ø150-230mm

Ø200-280mm \ Ø270-360mm \ Ø360-430mm

Extend bore heads

Rotational unit

Single Arm Mounting Kit

Include1spherical bearing,1 support plane,1 supportbase,12

fixed bolts(104101)

Double Arm Mounting Kit

Include 1 spherical bearing, 1 support plane,2 support base,

12 fixed bolts(104102)

Spherical Bearing

Include 1 bearing housing,1 bearing(104110)

Page 3: Compact and modular design Boring bar Drive Power Unit All …ko.dthportable.com/uploads/20189682/TDG60.pdf · 2018. 9. 6. · All bars are made of 42CrMo chrome-plated steel. Tooling

Drive Power Unit

Electric Motor, Made in Germany.

Servo motor with gear reducer ratio 3:1, and equipped

with remote control box.

Two types of hydraulic unit are available,15hp(11KW) and 25hp(18.5KW)

Electric ,Single Phase, 110V, 50/60Hz,1800W, bar rpm: 0-95 104131

Electric ,Single Phase, 230V, 50/60Hz,1800W, bar rpm: 0-95 104132

Electric ,Single Phase, 110V, 50/60Hz, 2500W, bar rpm: 0-95 104133

Electric ,Single Phase, 230V, 50/60Hz,2500W, bar rpm: 0-95 104134

Servo, three Phase, 220V, 50/60Hz,1500W, bar rpm: 0-110 104135

Servo, three Phase, 380V, 50/60Hz,1500W, bar rpm: 0-110 104136

Hydraulic, three Phase, 380V, 15HP/11KW, 38L/min 104137

Hydraulic, three Phase, 380V, 25HP/18.5KW, 60L/min 104138

Cutter Measuring Tool

Digital calipers.

Used to measuring cutting tool out the

Length of boring bar.

Code

Fit to 30mm bar 104081

Fit to 60mm bar 104082

Bore Measuring Tool

Digital calipers.

Metric and Inch scale readouts

Measurement Code

300mm 104091

500mm 104092

Tool Kit

HSS tool bit ,12*12*38mm 1041401

HSS tool bit ,16*16*50mm 1041402

HSS tool bit ,20*20*70mm 1041403

HSS tool bit ,12*12*200mm 1041404

HSS tool bit ,16*16*200mm 1041405

HSS tool bit ,20*20*200mm 1041406

16mm inserted tool holder,lh,90° 1041407

20mm inserted tool holder,lh,90° 1041408

Carbide tips 104140

ON SITE APPLICATION

Servo Motor

Inserted tool holder

2500W Electric Motor

HSS tool bit

Carbide tips

15HP(11KW)

25HP(18.5KW)

1800W Electric Motor

Page 4: Compact and modular design Boring bar Drive Power Unit All …ko.dthportable.com/uploads/20189682/TDG60.pdf · 2018. 9. 6. · All bars are made of 42CrMo chrome-plated steel. Tooling

Expanding Application

Facing Head

All facing head fit to 60mm Bar.

20*20mm square cutter

Facing Diameter Code

80-380mm 104121

200-650mm 104122

Expanding Application

Cause the rapid development of technology at the current modern times,

both port & construction equipment are keep forwarding to large-scale integra-

ted, high-speed, automation and intelligence. However,the size of equipment’s

parts is much more bigger than before, the precision will definitely be required

at a higher level. Most of companies can’t be inaccordance with requirement

depending the capacity and efficiency of original-old equipment. To stand and

expand on the market, these equipment do need to be updated,the enterprises

meet the situation of huge-amount of funds investment.

JOYSUNG has the strong capability to supply proposal both all construction

equipment manufacturer and on-site machining service companies. We will help you save huge-amount of funds for

purchasing new large scale gantry milling machine and other expense of equipment. One typical of our portable line

boring, TDG60 is utilized with innovative modular design concept. It will perfectly performance processing capacity range

⌀35 to 600mm of pin hole in horizontal, vertical or tilted position. Boring bar is used with high-strength alloy structure

material to insure processing accuracy. Boring bar length has 2m, 2.5m, 3m, 3.5m, customized length available, above

technical parameters ensure TDG60 having the abilities to fulfill processing pin hole of large or irregular steel structure

and bucket, etc.

Auto Bore Welder

Model BW350 BW360

ID Weld Range 40-450mm 40-600mm

Weld Stroke 208mm 400mm

O.D. Weld

Range NO 20-750mm

Face Welding

Range NO 20-610mm

Page 5: Compact and modular design Boring bar Drive Power Unit All …ko.dthportable.com/uploads/20189682/TDG60.pdf · 2018. 9. 6. · All bars are made of 42CrMo chrome-plated steel. Tooling

Recommended Select

Dear friends

Many thanks for your attention and we are honored to

introduce you when selecting our line boring machine,

we look forward to a great cooperation with you!

1. Select Base Unit(Axial feed unit /Rotation unit)

2. Select Boring Bar

3. Select Lead Screw

4. Select boring Head

5. Select Mounting Option

6. Select Power Unit

7. Select Necessary tools and accessories

Please fill in the form based on your request indeed and

return to us .Even Its's better for us to offer you .Please

feel free to contact us If you have any special needs.

RECOMMENDED CONFIGURATION

Code Description Qty

104011 Axia feed unit

104022 Rotation unit, Reduction Ratio: 6:1

104031 Lead Screw,300mm

104040 Limit Block

104050 Boring Heads

104064 Boring Bar: 60*2000mm

104070 Rapid Centering System

104082 Cutter Measuring Tool (fit to 60mm)

104091 Bore Measuring Tool(300mm)

104101 Single Arm Mounting Kit

104132 Electric motor,230V,2500W

1041407 16mm inserted tool holder,lh90°

104170 Tool Pack

104180 Shipping Box

Code Description Qty

104011 Axial feed unit

104021 Rotation unit, Reduction Ratio: 3:1

104022 Rotation unit, Reduction Ratio: 6:1

104031 Lead Screw,300mm

104032 Lead Screw,600mm

104033 Lead Screw,900mm

104050 Boring Heads

104061 Boring Bar,30*1200mm

104062 Boring Bar,30*1500mm

104064 Boring Bar,60*2000mm

104065 Boring Bar,60*2500mm

104066 Boring Bar,60*3000mm

104067 Boring Bar,60*3500mm

104070 Rapid Centering System

104081 Cutter Measuring Tool (fit to 30mm)

104082 Cutter Measuring Tool (fit to 60mm)

104091 Bore Measuring Tool(300mm)

104092 Bore Measuring Tool(500mm)

104101 Single Arm Mounting Kit

104102 Double Arm Mounting Kit

104110 Spherical Bearing

104121 Facing head:80-380mm

104122 Facing head:200-650mm

104131 Electric motor,110V,1800W

104132 Electric motor,230V,1800W

104133 Electric motor,110V,2500W

104134 Electric motor,230V,2500W

104135 Servo motor,220V,1500W

104136 Servo motor,380V,1500W

104137 Hydraulic, 3 Phase, 380V, 15HP/11KW

104138 Hydraulic, 3 Phase, 380V, 25HP/18.5KW

1041401 12 HSS tool bit,L:38mm

1041402 16 HSS tool bit,L:50mm

1041403 20 HSS tool bit,L:70mm

1041407 16mm inserted tool holder

1041408 20mm inserted tool holder

104140 Carbide tips

104161 Auto Bore Welder, BW350

104162 Auto Bore Welder, BW360