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Compact IntegratedDistribution Substation(CIDS)
2
• SAVE SPACE2.5m2 footprint for CIDS up to 630kVA.
• SAVE THE ENVIRONMENTNo SF6, No PCB.
• SAVE MONEYSave up to 50% from conventional package substation with housing.
• ENSURE SAFETY FOR PUBLICNo exposed live parts.
• ENSURE SAFETY FROM FIREIf filled with flame retardant fluid.
1- INTRODUCTION
3
2- DESCRIPTION
The CIDS is a compact fully integrated outdoor package substation with mediumvoltage equipment, transformer, and low voltage equipment. The packagesubstation is completely manufactured and assembled ready for installation on site.It ensures a high level of protection against access to live parts with a protectiondegree of IP 54 according to IEC 60529.
The operation and control is achieved from the front of the unit, with separatecompartments for medium voltage and low voltage sections. Four lifting lugslocated on the upper part enable the lifting of the complete unit easily.
2.1. Major Benefits
2.1.1. Compact design-Reduced footprint• Reduction of space requirement.• Reduction of footprint.
2.1.2. Cost Savings• Minimum installation and maintenance labor costs.• Minimum civil work; no building or vault structure.• No need for main low voltage circuit breaker.
2.1.3. Operational Integrity• Components are assembled and tested as an integral unit at the factory.• Access to all elements of control and protection in one casing.
2.1.4. Safety• Live parts inside the secure enclosure are hidden from the public andenvironment.• If filled with flame retardant fluid, risk of transformer fire is greatly reduced due to
high fire and flash points.
2.1.5. Environmental Integrity• Low profile design requires minimum real estate.• Dielectric fluid replaces ozone-depleting SF6 gas, currently used in RMU switching
modules.
4
2.2. Main Components
2.2.1. Enclosure
Single compact enclosure housing the transformer, medium voltage and low voltagesections.The is designed to be installed outdoor, with a protection degree of IP 54 accordingto IEC 60529
2.2.2. Low voltage sectionThis section can be designed and manufactured according to the needs of eachcustomer. Basic equipment includes:Low voltage bushings• Three current transformers• Four outgoing circuits by fuse links• Three ammeters• One voltmeter + one selector switchOptional: • Circuit breakers instead of fuse links• Multifunction electronic meter
2.2.3. Medium voltage sectionIt includes the following components:• Plug-in bushings• Two sectionalizing switches for incoming and outgoing lines with earthling facility• Main interrupter for protection against overloads and secondary short circuits• Backup fuses for protection against internal faults• Tap changer for voltage control (off-load)• Voltage presence indicators• Hotstick for sectionalizing switch operationOptional:• Earth fault and short circuit indicators
2.2.4. Transformer sectionIt includes the core and the windings of the transformer.
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• Plug-in bushing (Fig 1) Built in capacitive point for voltage presence detection.
• Three phase loadbreak sectionalizing switch (Fig 2)Make-Before-Break operation.Silver plated copper contacts.Open/Close/Earth positions.
• Back-Up current limiting fuse(Fig 3)For transformer internal faults.Protects and isolates faulty equipment.Coordinated with main interrupter (4), gives full range of fault protection.
• Main interrupter (Fig 4)Current and temperature sensitive protective device.Protects from overloads and secondary faults.Three phase trip, externally resettable.
• Insulating fluidStandard mineral PCB free oil according to IEC 60296.Optional: fire resistant high fire point organic or synthetic fluid.
Fig 1 – Plug-in bushing Fig 4 – Main interrupterFig 2 – Three phase load breaksectionalizing switch
Fig 3 – Back-up current limitingfuse
6
2.3. CIDS Single Line Diagram
Earth
Earth
BSource
LVPanel
Closed
ASource
2Closed
1
5Open
LV
Open
3 4 Transformer Coil
Fig 5 – Lifting Lugs Fig 8 – Three phase maininterrupter
Fig 6 – Name Plate +single line diagram
Fig 7 – Mimic and labels
7
Design ambient temperature 40°C
Frequency 50Hz or 60Hz
2.4. Technical Data
Rated voltages
Primary highest voltage 12kV /17.5kV/24kV
Rated secondary voltage From 231V up to 433V
Vector group Dyn11
Lightning impulse voltage (primary) 75kV/95kV/125kV
Industrial frequency withstand during 1 min (primary) 28kV/38kV/50kV
Off load tap changer (5 positions) ± 2x2.5%
No load losses 445W 840W 920W
Load losses 2715W 3950W 6020W
Short circuit impedance 4.00% 4.00% 4.00%
ACCORDING TO IEC 60076 STANDARD
Rated short duration admissible current 16kA
Sectionalizing switch for input-output and ground
Highest voltage level 12kV /17.5kV/24kV
Rated direct current 630A for 12kV primary
400A for 17.5kV and 24kV primary
Fuses
Highest voltage level 24kV
Maximum interrupting current 50kA rms
Plug-in bushings, 6 in loop
Highest voltage level 24kV
Rated direct current 630A
ACCORDING TO IEC 60298 STANDARD
Rated voltage From 231V up to 433V
Rated current Up to 1000A (according to transformer rating)
Short time current (1s) 25kA
Earthing Neutral solidly earthed
Industrial frequency withstand during 1 min 2.5kV
Lightning impulse withstand test 6kV
ACCORDING TO IEC 60439 STANDARD
GENERAL
TRANSFORMER 250kVA 400kVA 630kVA
MEDIUM VOLTAGE
LOW VOLTAGE
For 1000kVA please consult usFor other requirements than the above table, please consult us
Fig 9 – Off load tap changer Fig 13 – Dielectriclevel indicator
Fig 10 – LV porcelainbushings
Fig 12 – Pressurerelief valve
Fig 11 – Medium voltagescreened bushings
8
2.5. Dimensions and Weights
D
G
L1
H
A
C
L2
BF
Made in LebanonMATELEC s.a.l
B2 C1 C2
nc
M agneX
F use
Secti onal iz ingSwi tch
A
BC
ab
c
A1 A2 B1
ba
E mail : mate lec@ mate lecgroup.comP .O.B ox : 12 J bei l - Lebanon
Fax : +961 9 620 934/35
Manufac tured by Mate lec s .a.l
Tel : +961 9 620 920
E
Rating
kVA
-C-
mm
-D-
mm
-E-
mm
-F-
mm
-G-
mm
-H-
mm
250
400
630
1230
1230
1230
2080
2080
2080
1230
1230
1230
1975
1975
1975
715
715
715
1117
1117
1117
813
813
813
2550
2900
3250
Dimensions and weights are approximate and may change according to specifications.
850
850
850
Total
Weight
Kg
-B-
mm
-A-
mm
Fig 14 – Line Sectionalizingswitch and earth controls
Fig 16 – Elbow ConnectorFig 15 – Led ( voltage indicator) Fig 17 – Grounding terminals
9
21
18
18
19
20
15
16
17
11
12
13
14
A2
L1
Made in LebanonMATELEC s.a.lABCabc
A1a
L2
C2MagneXFuse
Email: [email protected] : 12 Jbeil - Lebanon Manufactured by Matelec s.a.l B2C1nc
B1b
Fax: +961 9 620 934/35Tel: +961 9 620 920S ectionalizingS witch
25
24
23
22
1 2 3 4 5 6 7 8 109 26
1. Lifting Lugs (Fig 5) 14. Line Sectionalizing switch and earth controls (Fig 14)2. Dielectric refill plug 15. Led ( voltage indicator) (Fig 15)3. Name Plate + single line diagram (Fig 6) 16. Medium voltage screened bushings (Fig 11)4. Mimic and labels (Fig 7) 17. Elbow Connector (Fig 16)5. Three phase main interrupter (Fig 8) 18. Grounding terminals (Fig 17)6. Off load tap changer (Fig 9) 19. Medium voltage cable support + clamps (Fig 18)7. LV porcelain bushings (Fig 10) 20. Medium voltage compartment (Fig 20)8. Power meter (Optional) 21. Rollers9. Current Transformers 22. Fuses10. Power Meter Protection Fuses (optional) 23. Low voltage compartment (Fig 21)11. Pressure relief valve (Fig 12) 24. Low voltage cable support + clamps12. Dielectric level indicator (Fig 13) 25. Drainage and sampling device13. Blocking device 26. Insulated device for drive (Hotstick) (Fig 19)
Fig 18 – Medium voltage cablesupport + clamps
Fig 19 – Insulated device fordrive (Hotstick)
Fig 20 – Medium voltagecompartment
Fig 21 –Low voltagecompartment
ELECTRICAL EQUIPMENT INDUSTRIES COMPANY LTD.P.O.Box 850175 Amman 11185Amman, JordanTel: (962) 6 5727861/2Fax: (962) 6 5727863E-mail: [email protected]
INTERNATIONAL TRANSFORMERS MATELEC LTD.10th of Ramadan City, EgyptTel: (20) 2 4149004 - 2901795Fax: (20) 2 4155614E-mail: [email protected]
SAUDI MATELEC CO. FOR INDUSTRIES LTD.Dabab Street, Dabab Bldg, 3rd floor, Office Nº 10P.O.Box 52114, Riyadh 11563Riyadh, Kingdom of Saudi ArabiaTel: (966) 1 4029909Fax: (966) 1 4024280E-mail: [email protected]
TRANSFO MATELEC S.A.ZI de Briangaud35600 Redon, FranceTel: (33) 2 99711650Fax: (33) 2 99721700E-mail: [email protected]
MATELEC S.A.L.Amchit - GhorfineP.O.Box 12 Jbeil - LebanonTel: (961) 9 620920Fax: (961) 9 620934/5E-mail: [email protected]
MATELEC GROUPAmchit - Ghorfine - P.O.Box: 12 Jbeil - LebanonTel: (961) 9 620 920 - Fax: (961) 9 620 934/5E-mail: [email protected]