Company & Product Introduction - Moogas · Ongoing Scrubber Projects Many customers are ordering Hyundai Materials scrubber system for retrofit Vessel Types Vessel Sizes Class Main

Unlimited Challenges For The Possibility

Exhaust Gas Cleaning System (Scrubber)

Company & Product Introduction

Aug, 2018

Copyright ⓒ 2018 Hyundai Materials All right reserved.

Copyright ⓒ 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com 1

1. Company Introduction

2. Hyundai Materials Scrubber Introduction

3. Summary of HM Scrubber System

Contents

Copyright ⓒ 2018 Hyundai Materials All right reserved. www. Hyundaimaterials.com

Company

Introduction

1


Hyundai Materials

Sustainable and reliable company for the long run business

Group Hyundai Motor Group

Establishment 4th June, 2010

Employees 1,274

Turnover 573 million USD (2018 forecast)

Oversea BranchJapan, China, Czech, Slovakia,

Russia, Mexico, India

Environment Business Steel Trading Business Engineering Plastic Recycling Business


Environment Business

SOx Scrubber SCR (De-NOx) Metal CatalystS-DPF DPF System Oxidation System

• Metal Substrate

• Suitable for High Dust

• Power Plant Application

• SCR Chamber

• Urea Supply

• Dosing Unit

• Control Panel

• CO/THC/Methane

• Ammonia(NH3) slip

• SCR Fast Reduction

• PM Removal

• DOC / DPF System

• DPF / Burner System

• SCR coated on DPF

• for both NOx & PM

Reduction

Specialized in emission control technologies and can provide all solutions

• SCR Chamber

• Urea Supply

• Dosing Unit

• Control Panel

“ We Provide All-in-One Emission Control System ”

Main Product Groups


Curde Oil Tanker(90) Container Ship(50)

Plant Supply Vessel(8) Training Ship(9)

5

Environment Business

157Systems

Accumulated experience in marine emission controlling technology

Marine Business Records

Ship Owner Vessel Type Class Vessel Engines

Mokpo University Training Ship KR 1 1

Qingdao Wuchuan H.I Plan Supply Vessel DNV-GL 2 8

SARIYER TANKERCILIK Crude Oil Tanker DNV-GL 2 6

Hanjin Heavy Indust. Training Ship KR 2 8

MARAN TANKERS Crude Oil Tanker ABS 2 6

ALMI TANKERS S.A. Crude Oil Tanker DNV-GL 2 6

NEDA MARITIME Crude Oil Tanker LR 1 3

TRAFIGURA Crude Oil Tanker ABS 8 24

KNOT Management AS Container Ship LR 2 8

OLYMPIC SHIPPING Container Ship ABS 3 9

Maran Tanker Crude Oil Tanker ABS 3 9

Hyundai Merchant Ship Crude Oil Tanker LR/KR 5 15

Maran Tanker Crude Oil Tanker ABS 5 15

Sentek global PTE Container Ship LR 2 6

Trafigura maritime Crude Oil Tanker ABS 2 6

Bank of Communications Crude Oil Tanker ABS 4 12

Zodiac Container Ship LR 5 15

Total 51 157


Factory Location

100 sets of scrubbers producible factory located in Korea

SOUTH KOREA

Anseong Factory (Scrubber / Power Plant Reactors)

Ulsan Factory (SCR System, Oxidation System)

Ulsan

Anseong

Seoul(Head Quarter)

※ Subcontractor in Goseong(Quality supervision by Hyundai Materials)


Hyundai Materials

Scrubber Introduction

2


Scrubber Types

Hyundai Materials designs and produces both shapes of scrubber types

• Quenching Type

• With Bypasses

• Fat and Short

• Single or Multi Stream

• In-Line Scrubber

• Without Bypasses

• Tall and Slim

• Single or Multi Stream

U-Type Scrubber I-Type(In-Line) Scrubber


Scrubber Configuration

Seawater for scrubbing and discharge wash water overboard

#2 Aux. Engine#1 Aux. Engine

Main Engine

Bypass Damper

SO2/CO2 Monitoring

Spray Nozzle

Quenching

Wash Water Monitoring

Seawater Pump

Water Inlet Monitoring

Clean GasOpen Loop Scrubber


Scrubber Configuration

Freshwater for scrubbing and operating in zero discharge areas

#2 Aux. Engine

#1 Aux. Engine

Main Engine

Clean Gas

Process Tank

Bypass Damper

SO2/CO2 Monitoring

Spray Nozzle

Quenching

Sludge Tank Holding Tank

Seawater Pump

(For Heat Exchange)

Heat Exchanger



Water Treatment

Hybrid Mode Scrubber


HM Scrubber Technologies

After

Operation

Maintenance by Crew Whole Replacement

General scrubber has packing which causes back pressure and high maintenance cost

General Scrubber Problems

General Pack Bed Types

Most of Other Maker’s Type

Disadvantages

for Ship Owners

Simple Water

Spray Pattern

Back Pressure Fuel oil consumption increase

Packing Maintenance Operating Cost Increase

Packing Materials(Fresh) Packing Materials(Contaminated)



Packing Materials

High Back Pressure

Too Expensive

Too Much Work for

Maintenance

Distributor (Perforated Plate)

High Performance(SOx Removal)

Low Back Pressure

No Operational Cost Increase

Compact Size

Spray Bank

Instead of pack bed, we applied distributors and spray banks

“ Packing Free Scrubber ”

Hyundai Materials Scrubber



Instead of pack bed, we applied distributors and spray banks

Distributor

(50% Opening)

Scrubbing Water Spray Bank

(#1 / #2 / #3/ #4 )

#1

#2 #3

#4

Quenching Nozzle

(Humidifying)

Mist Eliminator wash nozzle

Mist Eliminator

Access Door

HM Scrubber Internal Structure


Scrubber Dimension

U-Type Scrubber Standard Dimension

U-Type Scrubber Standard Dimension

MWA

(Diameter)

B

(Height)

C

(Length)

D

(Inlet Dia.)

Dry

Weight

4 1,700 5,725 3,355 1,115 3.1 ton

8 2,300 6,400 4,510 1,515 5.6 ton

12 2,800 6,850 5,565 1,910 7.5 ton

16 3,300 7,300 6,375 2,160 9.4 ton

20 3,700 7,650 7,195 2,470 11.8 ton

24 4,000 8,100 7,840 2,710 15.5 ton

32 4,600 8,500 8,915 3,070 19.1 ton

36 4,900 8,900 9,545 3,300 21.3 ton

40 5,200 9,300 10,245 3,590 23.8 ton

Unit : mm

B

C

A D


Scrubber Dimension

Volume and weight reduction is up to 20~30% compared to other makers

Scrubber A Scrubber B Scrubber A Scrubber B

“ Volume & Weight Reduction Up to 20~30% ”

Hyundai

MaterialsHyundai

Materials

Dimension Comparison for 22MW Engine Dimension Comparison for 30MW Engine


Benefits in Installation

Compact scrubbers can be installed without common manifolds

• Separate connection possible

• No limitation of connection Q’ty

※ General cases with large footprint

Common Manifold

Benefits

Flexibility Of Exhaust Gas Pipe Installation

Easier Installation

No Need Funnel Space Increase or Modification

(No CAPEX Increase)

Benefits of Compact Scrubber


CFD Analysis

Guaranteed back pressure values based on Computational Fluid Dynamics

Distributor

Spray Bank

Pressure drop satisfying engine manufacturer’s requirement with compact dimension

(U-Type < 120mmAq / I-Type < 150mmAq)


Proven Technologies

Since 2014, we built our own test facility and developed scrubbing technology

Scrubber Tower

HM Scrubber Test Facility

Test Facility Specification

Tower

Dimension8m x 1m

Slurry PumpPump A : 150m3/hr

Pump B : 100m3/hr

FanFDF : 18,000m3/hr

IDF : 12,900m3/hr

Spray

Nozzle

Hollow cone single

200 liter/min x 4ea

Spray Bank5 Layers

(Distance : 1m)

Mist

EliminatorChevron type(4mH)

Mist Eliminator

Spray Bank

Solid Sulphur


Proven Technologies

Case studies for spray nozzle combination and distributor layout

Mist Eliminator & Distributor Scrubber Tower Spray Bank & Nozzle

Test with various operational conditions(Nozzle, flow velocity, SO2 concentration, pH)

SOx removal performance v.s. nozzle combinations and distributors location


Proven Technologies

Water curtain by distributor Study for Distributor Position Optimizing

Water & gas flow pattern study (Refer to Movie Clip)


Scrubber Material Selection

Suitable Material for each condition of U-Type ScrubberU

pp

er

Bo

dy

Lo

we

r B

od

y

Upper Body Lower Body Inlet Duct

Moisty Zone Corrosive Zone Severe Zone

Duplex

(S32750)

Super Duplex

(S31803)

SMO254

(S31254)

• Lower part is very important due to its high sulfur

contents

• Super Duplex for the lower body in order to ensure

longer lifetime of the scrubber body


Scrubber Material Selection

Suitable Material for Continuous Dry Running (In-Line Scrubber)

Section Scrubber Body

Condition Needs to be run without Water Spray

Material SMO254 (UNS S31254)

Since the In-Line(I-Type) Scrubber has no bypass lines,

it needs to be run without water spraying which is called

dry running. The material has to endure high temperature

and thermal stress, so we applied SMO254 at all parts.

All

Pa

rts (

incl. In

tern

al C

om

po

ne

nts

)


Complete Automation

Automatic control system with AMS, GPS Connection(easy to operate)

Vessel AMS Connection

GPS for ECA Mode Conversion

Complete Data Logging:

- SO2/CO2 ppm & Ratio

- Wash Water(pH, PAH, Turbidity)

- Alarm List

User Friendly Interface


Marpol Approval Documentation

All required documents delivered according to MARPOL MPEC

Documentation according to MARPOL

- Operating Manuals

- EGC-SOx Technical Manual (ETM)

- Onboard Monitoring Manual (OMM)

- SOx Emission Compliance Plan (SECP)

- Record Book Form (RBF)

Provided design & drawings

- Scrubber System diagram

- External drawing of scrubber Unit

- Electrical drawings


Production Capacity

For scrubber production, you can count on Hyundai Materials

Annual Production Capacity : 100 sets / year

Always tailor made for each vessel

Reliable components & monitoring system

Quality controlled by Hyundai Quality Policy

Advantages in material procurement

- As a long-term business partner with outokumpu, we can

purchase materials at a competitive price


Estimated Delivery

In case of retrofit, we expect 10 months from contraction to final commissioning

No. Steps 1M 2M 3M 4M 5M 6M 7M 8M 9M 10M

1 Firm Order

2 3-D Scanning & Concept design

3 Basic & Detail design incl. approval

4 Production design

5 2nd vessel design check

6 Scrubber Production

7 Material preparation & Shipping

8 Installation / Commissioning

Hyundai MaterialsEngineering Company Shipyard


Summary of

HM Scrubber System

3


Summary of HM Scrubber

Reliable Maker

Long term service

Trusted quality by Hyundai

Compact Scrubber

Small foot print

Flexible installation

Short Delivery

Material procurement advantage

8 months for product delivery

Low Back Pressure

Open structure without packings

Fuel oil consumption advantage

Low OPEX

No consumable packing materials

Easy maintenance

Complete Service

Drawings & documentations

Commissioning & crew training

The reasons why you should choose Hyundai Materials Scrubber


Ongoing Scrubber Projects

Many customers are ordering Hyundai Materials scrubber system for retrofit

Vessel Types Vessel Sizes Class Main Engine Aux. Engines Vessel

Bulk Carrier Cape Size LR 15,570KW 960KW x 3 2

Bulk Carrier Kamsarmax LR 10,100KW 750KW x 3 4

Crude Oil Tanker Suezmax LR 16,860KW 1,120KW x 3 2

Bulk Carrier Ultramax LR 8,300KW 660KW x 3 7

Crude Oil Tanker VLCCs BV 24,098KW 1,450KW x 3 2

Crude Oil Tanker Suezmax ABS 16,590KW 1,140KW x 3 2

Bulk Carrier Cape Size ABS 16,590KW 780KW x 3 2

Bulk Carrier Cape Size DNV-GL 18,660KW 800KW x 3 7


Thank you

Documents

Company & Product Introduction - Moogas · Ongoing Scrubber Projects Many customers are ordering Hyundai Materials scrubber system for retrofit Vessel Types Vessel Sizes Class Main